1.

1 TYPE OF PROJECT

The unit has proposed to manufacture synthetic organic chemical – Polyurethane foam.

1.2 LOCATION
The site is located at about 21°10’01.97” N latitude and 72°57'31.46"E longitude.

LOCATION OF THE PROJECT

1.3 DETAILS OF ALTERNATE SITES

Proposed project is identically located in an industrial park having all adequate
infrastructure available. Therefore, no alternate site is considered for the proposed project.

1.4 SIZE / MAGNITUDE OF OPERATION

Proposed project activity will be carried out on Block No. 176, Village: Kadodara, Tal:
Palsana, Dist: Surat in RCC G-floor shed.
1.5 PROJECT DESCRIPTION WITH PROCESS DETAILS

Manufacturing Process Description:

The raw materials n-Butyl Alcohol (Polyol), TDI (Toluene Di Isocyanate), Catalysts (Silicon,
SO, DMEA/MI), Filler (CaOH) and MECL (Methylene Chloride) are pumped from their own
storage tank in required proportions to a common mixing chamber where the materials are
mixed at high speed and flows as cream on to a conveyor.
While passing on the conveyor the cream expands to full height to make foam blocks.
Continuous foamed blocks are cut into required block sizes by the block cutter and the cut
blocks are left for sufficient time in open atmosphere for curing.
The blocks are further cut into sheets of required size by horizontal and/or vertical cutting
machines and are packed for dispatch or cut into rolls by peeling machine.

Manufacturing Process Flow Diagram

REACTION CHEMISTRY

MATERIAL BALANCE

1.6 RAW MATERIAL WITH REQUIRED QUANTITY, SOURCE, MARKETING

AREA OF FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT
For Product and Raw material with required quantity, please refer Annexure – 4 of EC
application. For source of raw materials, supply of final product, their handling- management
& mode of transportation, please refer Annexure – 7 of EC application.

1.7 RESOURCE OPTIMIZATION / RECYCLING AND REUSE

Used oil generates from operation of DG Set will be reused as lubricant for the machinery.

1.8 AVAILABILITY OF WATER, ITS SOURCE, ENERGY / POWER

REQUIREMENT AND SOURCE

Energy / Power Requirement & Its Source

Electric power requirement for proposed project is 50 KVA, which will be procured from
Dakshin Gujarat Vidyut Company Ltd. (DGVCL).
One D. G Set of capacity 250 KVA will be installed which will be used in case of power failure.
 PROJECT FEASIBILITY
REPORT

FOR OBTAINING

PRIOR ENVIRONMENT CLEARANCE

For

PROPOSED CHEMICAL (POLYURETHANE

FOAM) MANUFACTURING UNIT

From

M/s. RADHEY FOAM PVT. LTD.

LOCATED AT:

Block No. 176, Vill: Kadodara, Tal: Palsana, Dis. Surat, State: Gujarat.
 INDEX

CHAPTER
TITLE PAGE NO.
NO.
1. Executive Summary 1

2. Introduction of Project / Background Information 2

3. Project Description 3

4. Site Analysis 8

5. Planning Brief 10

6. Proposed Infrastructure 12

7. Rehabilitation and Resettlement (R & R) Plan 13

8. Project Schedule & Cost Estimates 13

9. Analysis of Proposal 14
2. EXECUTIVE SUMMARY
M/s. Radhey Foam Pvt. Ltd. has proposed to manufacture the product Polyurethane
Foam at Block No. 176, Vill. Kadodara, Tal: Palsana, Dis. Surat, State: Gujarat.

Basically, the proposed location is not falling in GIDC & unit has proposed manufacturing of
synthetic organic chemical activity. Distance of interstate boundary is 72.84 Km from project
site. Therefore, project falls under category A of schedule 5(f), as per the EIA Notification,
September 2006. Therefore, it requires prior Environment Clearance.

There is no forest/wild life sanctuary/eco sensitive area present within 10 Km area from the
project site.

The proposed unit will be developed in an industrial park. The land is already Non-
Agriculture. The Proposed project activity will be developed as per plan lay out shown in
Annexure – 2 of EC Application in industrial park.

The Proposed project activity will be carried out in existing Industrial shed. No additional
construction activity will carry out.

For, Electric power requirement: Unit will apply for electric connection of 50 KVA to DGVCL.
One D. G Set of capacity 250 KVA will be installed which will be used in case of power
failure.

For proposed activity, water required for domestic & industrial purpose will be sourced from
Bore well. Domestic effluent will be disposed in to Septic tank/Soak pit system. No Industrial
effluent will be generated from process.

No solid hazardous waste will be generated from manufacturing process. Hazardous waste
generated from the other industrial activity will be stored in a separate hazardous waste
storage area and then it will be disposed by selling to register re-cyclers/re- refiners/reused.

Proper safety measures will be undertaken during storage, handling and use of hazardous
substance. Fire hydrants, Hose reel & Portable Fire Extinguishers will be provided at key
location.

Total area of project site is 11,100.0 m2. The proposed green belt area is 4415 m2.

During operation phase 35 people (30 men + 5 women) will be required.

3. INTRODUCTION OF PROJECT / BACKGROUND
INFORMATION
3.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Unit is located in Village Kadodara. The Kadodara is a Village in Palsana Taluka in
Surat District of Gujarat State, India. It is located 13.40 KM towards East from District
head quarters Surat, 11 KM from Kamrej & 230 KM from State capital Gandhinagar.

List of product to be manufactured is as under;

LIST OF PRODUCT

Sr. Quantity
Name of Product
No. (MT/Month)
1. Polyurethane Foam 300

PROJECT PROPONENT
M/s. Radhey Foam Pvt. Ltd. is a Private Limited Firm.
Mr. Kishorbhai Shanghani is one of the Directors of the company.

3.2 NATURE OF THE PROJECT

M/s. Radhey Foam Pvt. Ltd. is a small scale unit. It falls under the category of
synthetic organic chemical (Polyurethane Foam) industry.

3.3 NEED FOR THE PROJECT

M/s. Radhey Foam Pvt. Ltd. will be supplying polyurethane foam to several
industries. There are numerous uses of polyurethane foams such as packaging,
acoustic insulation, filtration, sponges, seals, padding in sports shoes, paint rollers,
medical applications, textiles, furniture, Bedding and many other varied applications.
Due to increase in both national & local market demand, unit proposes to the
production of Polyurethane foam.

3.4 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE

TO THE PROJECT
Due to the project, employment will be increased. The unit will hire local people from
the nearby villages.

People will get direct & indirect employment due to the project activity. Unit will hire
35 employees- (30 men + 5 women)