Electrical and Electronic Instrument II
Electrical and Electronic Instrument II
INTRODUCTION:
The cathode ray oscilloscope (CRO) is a common laboratory instrument that provides
accurate time and amplitude measurements of voltage signals over a wide range of frequencies.
Its reliability, stability, and ease of operation make it suitable as general purpose laboratory
in fig 1.1.
During sweep time (a), the beam is deflected to the right by increasing the amplitude of the
ramp voltage and the fact that the position voltage attracts the negative electrons. During the retrace
fly-back time, the beam returns quickly to left side of the screen, thus blanking out the beam by
means of blanking circuit.
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WEEK 2
(iv)Triggered sweep:
A trigger circuit is incorporated into the oscilloscope . The trigger circuit may receive an
input from an external source when the trigger selector switch is set to EXT and from a low
amplitude a.c voltage at the line frequency when the switch is set to LINE or from the vertical
amplifier when the switch is set to INT.
When set for internal triggering (INT), the trigger circuit receives it input from the vertical
amplifier. When the vertical input signal is being amplified by the vertical input signal is being
amplified by the vertical amplifier until it reaches a certain level, Then the trigger circuit provide a
pulse to the sweep generator output is synchronized with the signal
that trigger it.
(v)Synchronization:
whatever type of sweep is used, it must be synchronized with the signal being measured.
Synchronization has to be done to obtain a stationary pattern. This requires the time base to operate
at a submultiples frequency of the signal under measurement (signal applied to Y-plate). See fig.
below. If synchronization is not done the pattern is not stationary, but appears to drift across the
screen in a random fashion.
(vi)Blanking circuit:
The control grid is generally “gated off” which blank out the beam during the retrace
(flyback) time to prevents undesirable retrace pattern from appearing on the screen.
3
(vii) Calibration:
The graticules has to be calibrated in order to give the desired scale for measurements carried
out. The graticule is a grid of lines that serves as a scale when making time and amplitude
measurements. See fig below.
1.1 Introduction:
The expression for electrostatic deflection shows that the deflection is proportional to the
deflection-plate voltage. Thus the cathode ray tube will measure voltage. It is usual to calibrate the
tube under the given operating conditions by observing the deflection produced by a known voltage.
Direct voltages may be obtained from the static deflection of the spot, alternating voltages from the
length of the line produced when the voltage is applied to Yplates when no voltage is applied to X-
plates. The length of this line corresponds to the peak to peak voltage. When dealing with sinusoidal
voltages, the rms value is given by dividing the peak to peak voltage by 2
Laboratory oscillographs frequently incorporate voltage measurement a facility by including
constant gain amplifies and calibrate shift controls. The Y-shift control is adjusted so that positive
peak of the test voltage coincides with some datum line on the screen; the shift control is then
operated until the negative peak coincides with the datum. The movement of control is arranged to
read directly the peak to peak voltage. The value of current can be obtained by measuring the
voltage drop across a known resistance connected in the circuit.
4
To determine the size of the voltage signal appearing at the output of terminals of the signal
generator, an AC (Alternating current) voltmeter is connected in parallel across the terminals (fig
2.1).The AC voltmeter is designed to read the dc “effective value” of the voltage. This effective
value is known as the” root mean square value” (RMS) value of the voltage.
The peak or maximum voltage seen on the scope(fig 2.1b) is V m volts and is represented by
the distance from the symmetry line CD to the maximum deflection . The relationship between the
magnitude of the peak voltage displayed on the scope and the effective or RMS voltage (V RMS) read
on the AC voltmeter is VRMS=0.707Vm (for sine or cosine wave).
Thus
Vm = VRMS/0.707
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between them is either 900 or 2700. However, if the two voltages are not equal or out of phase an
ellipse is formed.
When sine wave signals of different frequencies are input to the horizontal and vertical
amplifier as stationary pattern is formed on the CRT when the ratio of the two frequencies is an
integral fraction such as ½, 2/3, 4/3, 1/5,etc. These stationary patterns are known as lissajous figures
and can be used for comparison measurement of frequencies.
6
POWER FACTOR METERS Week 4
4.1Introduction
On measuring the current, voltage and power in a.c circuit ,its power factor can be
calculated from the relationship COS =p/IV. The method of determining the power factor of an
electric circuit , is however, of low accuracy and is rarely used in practice. It is obviously desirable
to an instantaneous indication of the power factor of an a.c circuit, especially where this is varying
continuously, without having resource to mathematical calculation of the readings of several
instruments. Power factor meters indicate directly , by a single reading , the power factor of the
circuit to which they are connected. The accuracy obtained with the use of p.f meters is sufficient for
most purpose other than high precision testing.
Power factor meters like wattmeters have a current circuit and a pressure circuit. The current
circuit the current (or definite fraction of this current) in the circuit whose power factor is to be
measured. The pressure circuit is connected across the circuit whose power is to be measured and is
usually split up into two parallel paths, one inductive and the other non-inductive. The deflection of
the instruments depend upon the phase difference between the main current and current in two paths
of the pressure circuit, i.e upon the phase angle or power factor at the circuit. The deflection is
indicated by a pointer.
The moving system of power factor meters is perfectly balanced at equilibrium by two
opposing forces and therefore there is no need for a controlling devices. Hence when a power factor
meter is disconnected from a circuit the pointer remain at its position which is occupied at the
instant of disconnection.
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I1
Fixed Fixed
coil coil
Movable
coil
I2 Multipli Loa
R er d
The diagram in fig.5.0 consist of a fixed coil which acts as the current coil. The coil is split
up into two parts and carries the current of the circuit under test. Therefore the magnetic field
produced by this coil is proportional to the main current. Two identical pressure coil A and B
pointed on a spindle constitute the moving system. Pressure in coil A non-inductive resistance R
connected in series with it, and coil B has a highly inductive choke coil L connected in series with it.
The two coils are connected across the voltage of the circuit. The value of R and L are so adjusted
that the two coils carry the same values of current at normal frequency, i.e R=WL. The circuit
through coil A is in phase with the circuit voltage while that through coil B lags the voltage by
nearly 90o
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plane perpendicular to the common magnetic axis F 1 and F2. For intermediate values of power factor,
the deflection of the pointer correspond to the load power factor angle or to COS , if the instrument
has been calibrated to read the power factor directly.
For reliable readings the instrument has to be calibrated at the frequency of the supply on
which is to be used. At any other frequency, the reactance of L will be change so that the magnitude
and the phase of current through coil B will be incorrect and that will lead to serious errors in the
instrument readings.
QUESTIONS
1. Draw a simplified diagram for a power factor meter.
2. Briefly explain the principles of operation of it.
9
V
P.F = cos
I
90 270
0
For the case of sinusoidal waves the power factor of a circuit is said to be leading or lagging
according to whether the current in the circuit leads or lag the applied voltage. From equation
( 2) above , the power(P=IVCOS ) in watts is often referred to as the true power. We can also
determine true power in a circuit by measuring it with a wattmeter. A wattmeter is
constructed so that it takes into account any phase difference between current voltage.
Sometimes it is as important to apparent power in a circuit as it is to know the true power.
The “apparent power” is the power that appears to be present when the voltage and current in a
circuit are measured separately. The apparent power, then is the product the of the voltage and
current regardless of the phase angle . Apparent power is calculated by the formular P=IV
watts. When we look closely at the formular for apparent power and true power
P=IVCOS and Papp =IV.
We notice that, the only difference between the two is that the true power includes
COS term. Combining these two formulars yields COS = P/Papp
This relationship makes it relatively easy to determine COS and thus the phase relationship
between current and voltage. All we need to know is the crrent, the voltage and the true power.
Example 1
An electric motor draws 18A of current from a 240V source. A wattmeter connected to the
current indicates 3024W. what is the power factor of the circuit.
Solution:
power factor = p/Aapp Papp =IV =18 X 240 =4320VA
Power factor = 3024/4320 = 0.7. Therefore the power factor is 0.7 or 70%
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5.3 CALCULATING POWER FACTOR
There are two main method of finding the power factor of a circuit.
(i)By using the impedance triangle (use the trigonometric ratio COS =adjacent/hypotenuse
where COS =p.f, adjacent =resistance and hypotenuse = impedance. Therefore power factor
=R/Z.
(ii)By using power triangle which is made of three factors (a)The true
power in watts (the adjacent side).
(b)The apparent power in volt-ampere(the hypotenuse)
(The reactive component, measured in volt-ampere reactive (V ar)
R Z
XL
Impedance triangle
Apparent power
(P)
(Papp)
XL
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Example 2:
A coil having a resistance of 7ohms and an inductance of 31.8MHis connected to
230V, 50HZ supply. Calculate (i)the circuit current (ii)phase angle (iii)power factor (iv)power
consumed Solution:
π
XL = 2 FL =2 x50x31.8x10-3 =10ohms Z2= R2+XL2 =72+102 =12.2ohms
(i)I = V/Z =230/12.2 =18.85A
(II) =Tan-1XL/R = tan-110/7 = 550 lag
(iii)power factor (pf) = cos = cos55 = 0.573 lag
(iv)P=IV COS =230 X 18.85 X 0.573 =2484.24W
Example 3:
A 230v , 50HZ a.c supply to a coil of 0.06H inductance and 2.5Ω resistance connected in
series with a 6.8 µf capacitor. Calculate (i) impedance (ii) current (iii) phase angle between current
and voltage (iv) power factor (v) power consumed.
Solution:
XL =2 FL =2π X 50 X 0.06 =18.84Ω
XC =1/2 FC = 106 /2π X 50 X 6.8 =468Ω
Ω
X = XL - XC =18.18 -468 =-449.16
Ω
(i) R2 + X2 = 2.52 + -449..162 = 449.2
(II) I =V/Z =230/449.2 =0.512A
(III) =Tan-1X/R = tan-1 -449.16/2.5 =-89.70
The negative sign with shows that current is leading the voltage.
(iv)power factor = cos = R/Z = 2.5/449.2 = 0.0056 lead (v)P= IV COS
= 230 X 0.152 X 0.0056 = 0.66W.
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I reactive
IT= 0.572A
= 89.7
6.1 Introduction:
A wattmeter as its name implies , measures electric power given to or developed by an
electric apparatus or circuit. A wattmeter is hardly ever required in a dc ciacuit because power (p
=IV) can be easily determined from voltmeter and ammeter readings. However, in ac circuit, such a
computation is generally speaking impossible. It is because in an ac circuit , power (p = IV COS )
depends not only on voltage and current but also on the phase shift between them. Therefore, a
wattmeter is necessary for ac power measurement . The “wattmeter” is an indicating type
instruments, generally used for power measurement of the electrical circuit. There are two principal
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The dynamometer wattmeteris most commonly used to measure power in ac circuits. It
works on the dynamometer principle i.e mechanical force exists between two current carrying
conductors or coils.
6.2.1 Construction:
When dynamometer instrument is used as a wattmeter, the fixed coil are connected in series
with the load and carry the load current( I1) while the moving coil is connected across the load
through a series multiplier Rand carries a current (I2 ) proportional to the load voltage as shown in
fig 6.1. The fixed coil (or coils) is called the current coil and the movable coil is known as
I1
Fixed Fixed
coil coil
Movable
coil
I2 Multipli Loa
R er d
potential coil. The controlling coil is provided by two spiral spring which also serve the additional
purpose of leading current into out of the moving coil. Air friction damping is provided in such
instruments. A pointer is attached to the movable coil.
6.2.2 Operation:
When the wattmeter is connected in the circuit to measure power (see fig 6.1), the current
coil carries the load current and potential coil carries current proportional to the load voltage. Due to
currents in the coils, mechanical force exists between them. The result is that movable coil moves
the pointer over the scale. The pointer comes to rest at a position where deflecting torque is equal to
controlling torque. Reversal of current reverses currents in both the fixed coils and the movable coil
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so that the direction of deflecting torque remains unchanged . Hence, such instruments can be used
for the measurement of d.c as well as a.c power.
Current
coil
I1
Potential
coil
V
R
Loa
d
I2
V = VM Sin
I =IM sin( - )
Instantaneous deflecting torque VI
The pointer cannot follow the rapid changes in the instantaneous power owing to the large
inertia of the moving system. Hence the instruments indicates the mean oType equation
here.r average power.
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Td + 1/2π,756 -./ 0 1./ 234
VmIm/2π,756 / sin234
VmIm/2π,756 322 3 4
; 3 sin 22 3 4/2=
VmIm/4π
?VI COS
Thus weather the instrument is used to measure dc or ac power, deflecting torque is proportional to
load power (true power).
Since the instrument is spring controlled, Tc
In the steady position of deflection Td = Tc
6.4.1 Disadvantages:
(i)At low power factors, the inductance of the potential coils causes serious errors unless
special precautions are taken to reduce this effect.
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(ii)The readings of the instrument may be affected by strong magnetic fields. In order to
prevent it, the instrument is shielded from the external magnetic fields by enclosing it with a soft-
iron case.
6.4.2 Errors:
Following the errors of dynamometer wattmeter.
(i)The inductance of the moving (or voltage)coil causes errors, which cam be avoided to
some extent by connecting a high non-inductive resistance in series with the coil.
(ii)Errors due to voltage drop in the circuit.
(iii)Errors due to current taken by the voltage coil.
(iv)Errors due to capacitance in potential coil circuit.
(v)Errors due to stray fields.
(vi)Errors due to eddy currents.
Example 1:
A dynamometer type wattmeter with its voltage coil connected across the load sides reads 192w.
Ω
The load voltage is 208v and the resistance of the potential coil circuit is 3825 , calculate (i)True
load power (ii) percentage errorto wattmeter connection.
Solution:
Wattmeter reading =192w
Power taken by potential circuit =V2/R
=2082/3825 = 11.3w
(i)True load power = 192 – 11.3 = 180. 7w
Example 2:
A dynamometer type wattmeter with its voltage coil connected across the load side of the instrument
reads 250w. If the load voltage is 200v, what power is being taken by load? The voltage coil branch
has a resistance of 2000Ω.
Solution:
Power consumed by voltage coil is =V2/R
2002/2000
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@Power being taken by load = 250 – 20 = 230w
Example 3:
The resistance of the two coils of a wattmeter are 0.01Ωand 1000Ω respectively and both are non-
inductive. The load is taken a current of 20A at 200V and 0.8 p.f lagging. Show the two ways in
which the voltage coil can connected and find the error in the reading of the meter in each case.
Solution:
Load power = IVCOS = 200 X 20 X 0.8 = 3200W
(I)Consider the connection shown below
Power loss in current coil = I2 RC = 202 X 0.01 = 4W @
QUESTIONS
1. What do you understand by wattmeter.
2. Mention the two measure types of wattmeter.
3. Draw and explain the construction of dynamometer wattmeter.
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POWER MEASUREMENT IN THREE PHASE Week 7
CIRCUIT
7.1 Introduction:
The following methods are available for measuring power in a 3-phase load (STAR
OR DELTA CONNECTED).
7.2 THREE- WATTMETER METHOD
In this method , three watt meters connected in such away that each has its current coil in one
line and its potential coil between that line and some common point. The algebraic sum of the
readings of the three wattmeters give the total power consumed whether the load is balanced or not.
If neutral wire is available, the common point should be at the neutral wire.
L3
L1
W2
0Y
L2
0B
19
W1
R
L1
L1
L3 L2
B W2
Y
W3
It can be shown mathematically that algebraic sum of their readings gives the total power consumed
whether the load is balanced or not i.e Total power = w1 + w2 +w3
7.3 TWO-WATTMETER METHOD
In this method, the current coils of the two watt wattmeters are connected in any two lines
and the potential coil of each joined to the third line. The algebraic sum of their readings gives the
total power consumed whether the load is balance or not. If the neutral wire is available, it should
carry no current or else the neutral of the load should be isolated from the neutral of the source.
R 0R
IR L 1
L 3 L1
IB Iy
B Y 0Y
0B
20
R 0R
IR L1
L3 L1
IB Iy
B Y 0Y
0B
It can be proved that the sum of the instantaneous power indicated by W1 and W2 gives the
instantaneous power absorbed by the three loads L1, L2 and L3. The star connected load is considered
in the following discussion , although it can equally applied to a delta connection load because a
delta connected load can always be replaced by an equivalent Yconnected load.
Now before we consider the current through and p.d across each wattmeter, it may be
pointed out that it is important to take the direction of the voltage through the circuit is the same as
that taken for the current when establishing the reading of the two wattmeter.
Instantaneous current through WL = Ir
Instantaneous p.d across W1 = eRB = eR - eB
Instantaneous power read by w1 = Ir(eR - eB )
Instantaneous current through w2 = iY
Instantaneous p.d across w2 = eYB = eY – eB
Instantaneous power read by w2 = Iy(eY –eB)
Now iR B iY B iB = 0 …………………………………………………………kirchoff’s
21
point law @ iR B iY ?
3Ib
This proof is true whether the load is balanced or unbalanced. If the load is Y connected,
then it should have no neutral connection (i.e.3- , 3-wire connected) and if it has a neutral
connection (i.e. 3- , 4-wire connected), then it should be exactly balanced so that in each case there
wattmeter readings. The C- connected load in fig. above will be assumed inductive. The phasor
now consider the problem in terms of r.m.s values instead of instantaneous values.
Let VR, VY and VB be the r.m.s value of the three phase voltages and IR, IY and IB be the
r.m.s values of the currents. Since these voltages and currents are assumed sinusoidal, they can be
represented by vectors, the currents lagging behind their phase voltages by as shown in the
phasor diagram. Current through current coil of Wi ? IR
Thus VRB is found by compounding VR and VB as shown in fig. below. It is seen that phase
Current through W2 ? IY
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p.d across w2 ? VYB? VY3VB…………………vectorially
IR ? IY ? line current IL
@ W1 ? VLILCOS (303 )
W2 ? VLILCOS(30 B )
@ W1 B W2 ? VLILCOS(30 3 ) B VLILCOS(30 B )
=VLIL(2COS30oCOS )? √3 VLILCOS? the total power in the three phase load
Hence the sum of the two wattmeter readings give the total power consumption in the three
phase load.
Example
A three phase generator has 15000V and 400Aat 0.9 power factor. Find the power in kilowatt
if it is star Y connected.
Solution
P? √3 VLILCOS
P ? √3 x 15000 X 400 X 0.9 ? 9353074W
P ? 9353074/1000 ? 9353KW
QUESTIONS
1. Draw a simplified diagram for a three phase wattmeter two elements. Label the parts.
2. Three phase induction motor operating at 415V and draw a current of 8A at power factor of
0.85. Find
a. The power consumed in kilowatts.
b. The apparent power in KVA
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3. Find the line current of a three phase star connected balanced load, if the operating voltage
is 2400Vwith 400KW at 0.9 power factor.
8.1 Introduction:
The method can be used only when load is balanced, the power in any phase can be
measured by a single wattmeter. The total circuit power can be measured by a single wattmeter. The
total circuit power is given by multiplying the wattmeter reading by three. This method can only be
used if the load is balanced. For the shown in fig. below, the current coil is connected in one of the
lines and one two lines. The phasor diagram is shown in fig, below.
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Fig. 8.1.1 phasor diagram of one wattmeter method.
W V ILCOS (30 )
Since the value of the load P.F. can vary from 0 to 1 (i.e. can vary from 90 to 0 ), it is clear
that wattmeter whose deflection is proportional to (30o3 ) is always positive and always higher
reading wattmeter (i.e. w1 in this case). Except for the case when load P.F. is unity, (i.e. ? F4 at,
which the two wattmeter have equal readings.
? √3VLILCOS …………………………………….(1)
Knowing tan and hence , the value of power factor COS can be found.
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It should how ever , be kept in mind that if W2 reading has been taken after reversing the pressure
coil i.e. if W2Type equation here. is negative, then the above relationship becomes,
Tan ? M
VLILCOS(30° 3 )
@W1 B W2 ?VLILCOS
Example 1
A 220V has a full load output of 10hp, the power factor being 0.8. Full load efficiency 82%.
Find the reading on each of the two wattmeter connected to measure the input.
Solution
Output = 10 x 746 = 7460W
Input = 7460/0.82 = 9100W
√X
W1 +W2 = 9.10KW
W1 = 6.315KW, W2 = 2.785KW
Example 2
Two wattmeter connected to measure the power input to a three phase balanced load give the
following readings. 10KW, AND 20KW, the latter reading after reversal of the current coil
connections. Calculate the power and the power factor of the load.
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Solution
Power = 10 – 1.2 =8.8KW
√3 TJKT5 =
√3 J7LJ.5
TJLT5 J7KJ.5
QUESTIONS
1. Draw a simplified diagram of one wattmeter method.
2. Derive an expression for the balanced load lagging power factor meter
9.1 Introduction:
The considerations for selecting an instrument may be regarded as falling into two
categories: either an engineer is selecting the most suitable instrument from those within a
department or establishment to perform a particular measurement, or he is undertaking the purchase
of a new instrument to perform a particular measurement and possibly at the same time extend the
measurement capabilities of the department or establishment in which he works. Many of the criteria
in selecting an instrument are the same, whether an engineer is selecting an instrument off the shelf
or purchasing new equipment.
The general criteria for selecting an instrument may be summarized by the following
factors, which although it will be more suitable when considering a moderately sophisticated
instrument, could prove valuable as a guide in selecting the right instrument on every occasion.
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The important factors of selecting measurement instruments are explain as follows.
(a)Range:
The difference between the greatest and the least values of data.
(i)what are the maximum and minimum magnitude of the values to be measured.
(ii)Will a single range or multirange instruments be the most suitable?
(iii)Is a linear scale required.
(b)Accuracy:
This is the closeness in which an instrument approaches the true of the quantity being
measured.
(i)what is the accuracy required in the measurement?
(ii)Is the same accuracy required over the entire range of measurement?
(iii)What is the maximum tolerance acceptable?
(iv)Is the resolution of the instrument consistent with its specified errors?
(c)Response:
This is when the quantity being measured changes with time.
(i)What response time is required?
(ii)What bandwidth is required?
(III)For a.c instruments, to what aspect of the waveform should the instrument respond i.e peak,
mean or r.m.s values?
(iv)For auto range (for example d.v.m) instruments must include the time for range and polarity
changes.
(d)Stability:
(i)what is the maximum acceptable time between calibration?
(ii)Is the instrument to be operated unattended for a long period.
(iii)Is there a built in calibration system?
(e)Reliability:
(i)What is the required reliability?
(ii)What will be the consequences of failure , and will a standby instrument be required?
(iii)What are the maintenance requirements and will any special equipment be required?
(iv)Are there any cost limitations on the choice of instrument?
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(f)Sensitivity:
(i)Is the quantity being measured floating or has it one side earthed?
(ii)Are there likely to be stray electromagnetic or electrostatic fields?
(iii)What are the required common mode and normal mode rejection ration ratio?
On the completion of the above factors for a particular application, the derived specifications for the
desired instrument may not be possible in practical terms, and a compromise between that which is
available within an organization, or can be afforded, will have to be adopted. If a new instrument is
to be purchased , it is essentially to ensure that a “right” instrument is being purchased. This is
particularly relevant, if the instrument is for a permanent installation although it may be considered
as good practice to purchased to a slightly higher
specifications if proposed instrument is for used in a laboratory where the measurement requirement
may change with experience and time.
QUESTIONs
1. List the important factors in selecting an instruments
2. Explain the following,
(i) Range
(ii) Accuracy
(iii) Response
(iv) Sensitivity
(v) reliability
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IMPORTANCE OF INSTRUMENTS IN INDUSTRIES Week 10
10.1 INTRODUCTION:
Measurement can be defined as finding the size, unit, standard, device or system used for obtaining
action taken for a purpose. Many instruments have been invented to measure the following
importance of instrument listed below, with different advantages and disadvantages. Instruments are
of different ranges and cost all vary by several orders of magnitude from one instrument design to
the next.
1 Instrumentation plays a significant role in both gathering information from the field and
changing field parameters, and as such are a key part of control loops.
2 Instrumentation can be used to measure certain field parameters (physical values):
such as pressure, either differential or static, flow.
3 In addition to measuring field parameters, information is also responsible for providing the
ability to modify some field parameters.
(a) Pressure
(b)Temperature
(C)Level
(d)Flow rate
(e)Density
(f)Viscosity
(g)Humidity
QUESTIONS
1. Explain the importance of instruments in industries.
2. List the important measurement in industries.
31
TEMPERATURE MEASUREMENT Week 11
11.1 Introduction:
Temperature is a physical quantity which determines the direction of flow of heat when two
bodies are placed in contact. It can be defined as that which measures the degree of hotness or
coldness of a body. A thermometer is an instrument used to measure the temperature of a body. For
it to be used as temperature measuring instrument:
(i) It must posses certain physical quantities that will be to change continuously
with temperature and
(ii) Its physical nature must not change as a result of an increase in temperature.
iii. Change in electric resistance of a metal such as platinum e.g. resistance thermometer. iv.
Change in electric current generated by a thermocouple e.g. thermoelectric
thermometer.
v. Difference in expansion of the two metals that make up a bimetallic strip, e.g.
bimetallic thermometer.
11.3.2Common Thermometers:
These are thermometers that use the expansion of a liquid to indicate temperature rise.
Example are liquid-in-glass thermometers: mercury-in-glass thermometer, maximum and minimum
thermometers.
32
11.4 Importance of temperature measurement
The existence of the different types of thermometer comes from taking advantage of the
responsiveness of certain physical properties to change in temperature. Areas used of such physical
properties to slight change in temperature are in:
(i) Expansion of liquid due to increase in temperature e.g. liquid in glass thermometer.
(ii) Expansion of gas volume at constant pressure e.g. gas thermometer.
(iii) Change in electric resistance of a metal such as platinum e.g. resistance thermometer.
(iv) Change in electric current generated by a thermocouple e.g. thermoelectric
thermometer.
(v) Difference in expansion of the two metals that make up a bimetallic strip, e.g.
bimetallic thermometer.
33
BCD switch setting and energizes an output relay for either high or low level indication. A signal
loss exceeding 8 second de-energizes the relays and restores their original states. The electronics
incorporate a half second delay that minimizes surface turbulence effects.
With the wide variety of approaches to level measurement and as many as 163 suppliers
offering one or more types of level measuring instrument, identifying the right one for your
application can be difficult. In recent years, technologist that capitalized on microprocessor
developments have stood out from the pack. For example, the tried true technique of measuring the
head of a liquid has gained new life thanks to “smart” differential pressure (DP) transmitters.
QUESTIONS
1. What do you understand by temperature measurement?
2. State the classes of thermometers.
3. How can we obtain level measurement?
12.1 Introduction:
Increasing industrialization and population growth has caused tremendous contamination of
surface water during the last decades. As a consequence, the laws regarding environmental
protection have been tightened in many countries. To fulfill this regulations means increasing the
number and the efficiency of waste water treatment plants. Today is necessary to use ongoing
treatment processes and control them by means of measurement and control systems. In service
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monitoring has become more extensive and diverse. Waste water treatment not only includes
operating. Supervising, servicing and repairing equipment, it also involves the key topics of
operational flow, monitoring and controlling, measuring, analyzing, recording and evaluating. This
ensures that the key processes, the reduction of hydrocarbons, of nitrate, ammonium and phosphates
and carried out in a most efficient way in a large as well as in small treatment plants.
The driving factor in today’s investment in waste water treatment most be cost reduction.
The only way to maintain high standards while reducing costs is to invest in highly sophisticated
measurement and process control technology, ideally from a supplier offering the whole basket of
instrument.
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Why is it important to understand viscosity? Because viscosity is central to the performance of
lubricated machinery, such as your car.
• If you use high- viscosity engine oil in your car, the oil puddles in your driveway will be
smaller, but your engine will run hotter and it probably won’t start on a cold winter
morning.
• If you use low viscosity engine oil in your car, the position rings may wear out in a few
thousand miles, the crankshaft bearings may seize and the puddles in your drive will amaze
your neighbors!
As we said, the simplest definition of viscosity is resistance to flow. Sir Isaac Newton defined it
as “the resistance that arises from lack of slipperiness in a fluid.” Cold maple syrup is thick and not
slippery, but cold water is thin and slippery.
The importance of characterizing the viscosity behavior over a wider range of shear rates is that
there are a wide variety of shear rates in the coating and ancillary processes process.
Therefore, the behavior needs to determined to insure compatibility.
QUESTIONS
1. What do you understand by density measurement?
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HUMIDITY MEASUREMENT Week 13
13.1 INTRODUCTION:
Humidity measurement instruments and transducers test absolute humidity, relative
humidity, or dew point in air. The range humidity measurement instruments operator in is typically
from 0 to 100% humidity. They are sometimes combined with other sensing devices such as
temperature sensors.
Humidity measurement instruments and sensors can sense a number of different factors.
Absolute humidity, expressed as grams of water vapor per cubic meter volume of air, regardless of
the air’s temperature. Relative humidity (RH), express as percent, also measures water vapor, but
also relative to the temperature of the air. The dew point temperature , which provides a measure of
the actual amount of water vapor in the air, is the temperature to which the air must be cooled in for
that air to be saturated and dew to form. Because of the intertwining of atmospheric measurements,
humidity measurement instruments are sometimes equipped with pressure and temperature sensors
as well. Three main application s for humidity measurement are judging moisture in gas or air, bulk
solids or powders, or else if fuels or other liquids.
There are many technologies for humidity measurement instruments. Capacitive or dielectric
instruments have a material that absorbs moisture, which changes it dielectric properties and
enhance its capacitance. Chilled mirror technology uses a mirror that is chilled to the point that
moisture starts to condense on it. The temperature is the dew point. With electrolytic technology,
moisture is proportional to the current needed to electrolyze it from a desiccant. For resistivity or
impedance style sensors, a material absorbs moisture , which changes its resistivity or impedance. In
strain gauge instruments, a material absorbs water, expands and is measured with a strain gauge.
Psychrometers, often called wet/dry bulbs, measure relative humidity by gauging the temperature
difference between two thermometers, one wet and one dry.
One critical specification for these devices is the humidity for moisture range to be measured
or else the dew point range. Humidity and moisture accuracy is expressed in terms of percentage of
measurement. The dew point accuracy, since this is a temperature reading, express as a variance in
temperature output.
Outputs from humidity measurement instruments can be analog current, voltage, or
frequency ; digital, including computer signals; or a switch of alarm. They can have analog, digital
or video type displays and can have a number of different form factors. They can be PCB-amount
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devices, standard sensors or transducers, or a simple gauge or indicator. They can also be various
types of instruments, whether handheld, bench top or mounted.
In addition to pressure and temperature compensation, humidity measurement instruments
can have a number of features to make them more useful or easier to use. These can include data
logging, event triggering, self testing, self calibration, and battery power.
QUESTION
Explain the importance of humidity measurement in an industry.
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Week 14
ELECTRICAL/ELECT.INSTRUMENTS
14.1 Introduction:
Electrical energy is being used in the manufacture of many commodities. In order to ensure
quality and efficiency, it is important that we should be able to measure accurately the electrical
quantities involved. The instruments used to measure electrical quantities (e.g. current, voltage
power, energy etc.) are called electrical instruments. These instruments are generally made after the
electrical quantity to be measured. Thus the instruments which measure which measure current,
voltage, power and energy are called ammeter, voltmeter, wattmeter and energy meter respectively.
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14.2.3 Controlling instruments:
These are instruments used to control a varying system at a fixed value or range. The
instruments serve as a component of an automatic control system.
(ii)Dynamometer type
3. Electromagnetic induction ………. Induction type instruments
4. Thermal effect ………. Hot wire instruments
5. Chemical effect ………. Electrolytic instruments
6. Electrostatic effect ………. Electrostatic instruments
QUESTIONS
1. List and explain the three major classes of instruments.
2. Explain the principles of operation of an electrical instruments.
3.
15.1 Introduction:
An indicating instrument essentially consists of moving system pivoted in jewel bearings. A
pointer is attached to the moving system which indicates on a graduated scale, the value of electrical
quantity being measured. In order to ensure proper operation of indicating instruments, the
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(i) Deflecting (or operating) torque
The deflecting torque is produced by utilizing the various effects of electric current or voltage
and causes the moving system (and hence the pointer) to move from zero position.
The controlling torque is provided by spring or gravity and opposes the deflecting torque. The
pointer comes to rest at a position where these two opposing torque are equal. The damping torque
is provided by air friction or eddy currents. It ensures that the pointer comes to the final position
without oscillations, thus enabling accurate and quick readings to be taken.
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15.1.3 Damping Torque
If the moving system is acted upon by deflecting and controlling torques alone, then the
pointer, due to inertia, will oscillate about its final deflected position for quite sometimes before
coming to rest. This often undesirable because it makes difficult to obtain quick and accurate
readings. In order to avoid these oscillations of the pointer and to bring it quickly to its final
deflected position, a damping torque is provided in the indicating instruments. This damping torque
acts only when pointer is in motion and always opposes the motion. The position of the pointer
when stationary is therefore not affected by damping.
The degree of damping decides the behavior of the moving system. If the instruments are
under damped, the pointer will oscillate about the final position for sometime before coming to rest.
On the other hand if the instrument is over-damped, the pointer will become slow and lethargic.
However, if the degree of damping is adjusted to such a value that the pointer comes to the correct
reading quickly without passing beyond it or oscillating about it, the instrument is said to be dead-
beat or critical damped. Fig. below shows graph for under damping, over damping and critical
damping (dead-beat).
QUESTIONS
1. What are the essentials of indicating instruments? Hence explain at least two.
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