PLC Project - Questions for Clarity
Understanding the Process Flow
- What is the complete process sequence from barcode scanning to bin sorting?
- What happens if the MES server does not respond in time?
- How are 'OK' and 'Not OK' parts identified and tracked throughout the process?
- What is the logic for triggering the laser marking?
- How is part rejection handled-does it involve rechecking or manual intervention?
Barcode Scanning and Data Handling
- What is the format of the barcode data, and how is it structured for MES communication?
- How is the barcode scanner interfaced with the PLC (serial, Ethernet, etc.)?
- What should the PLC do if a barcode is unreadable or duplicated?
- Is there a need to validate barcode data before sending it to the MES?
- How should the PLC handle multiple parts coming in quick succession?
MES Server Communication
- What is the communication protocol with the MES (TCP/IP, OPC UA, REST API)?
PLC Project - Questions for Clarity
- What kind of response is expected from the MES server (OK/Not OK, additional data)?
- What is the timeout period if the MES doesn't respond, and how should the PLC handle it?
- How is data structured when sending it to the MES, and how is the response interpreted?
- Is there a logging mechanism to track communication errors or failures?
Laser Marking Process
- What are the conditions for triggering the laser marking system?
- How is the PLC interfaced with the laser marker, and what signals does it expect?
- What should the PLC do if the laser marking system fails or doesn't complete properly?
- Is there a feedback mechanism to confirm successful marking?
Sorting Logic and Error Handling
- How does the system differentiate between 'OK' and 'Not OK' parts for bin sorting?
- What should happen if the sorting mechanism fails (e.g., bin is full or jammed)?
- How is error handling designed, and are there alerts or alarms for operators?
- How should the PLC handle rework parts or manual overrides?
PLC Project - Questions for Clarity
PLC Programming and Best Practices
- How is data tracked in the PLC (shift registers, arrays, flags)?
- What are the naming conventions for tags and blocks in the project?
- Are there any specific program structures or standards I should follow?
- How should I handle diagnostics and logging within the PLC for better troubleshooting?
- How should I manage memory efficiently, especially with large data like barcode information?
Safety and Maintenance
- What safety interlocks are in place for laser marking and sorting mechanisms?
- How should the PLC program respond during an emergency stop?
- Are there maintenance routines I need to consider in the logic?
Testing and Validation
- How is the system tested before going live?
- What are the criteria for validating each step in the process?
- Are there test cases or sample scenarios to simulate errors and verify the system's response?
PLC Project - Questions for Clarity
- How can I monitor data in real-time for troubleshooting?
