SERVICE MANUAL Inverter 4KVA/5KVA
1.1 Check the buck circuit
1.1.1. Power devices
BUCK MOSFET and Diode: Q31/Q32/D13
G E/S
- +
C/D
The Q31and Q32 are 11-320049-00G (MOSFET ST/STW45NM60 45A 600V N BULK TO-247) or
11-330095-00G (IGBT IR/IRGP4750DPBF 50A 650V N BULK TO-247)
The D13 is 11-200007-00G (D APT/30DQ60BG 30A 600V UFST RAD TO-247 BULK) or 11-200167-00G
(D FSC/FFH30S60S 30A 600V UFST RAD TO-247 BULK)*
*: In the new version (Main board: 71-500449-xxG), it will be 11-200032-00G D FC/RHRP1560 15A 600V
UFST RAD BULK.
Parts Attribute Reference values Failure status
Q31/Q32 Resistor GS or GE: 23.5k Short or explosion
GD or GC: 273k
DS or CE: 800k
Diode SD or CE: 0.44V
DS or EC: OL
D13 Resistor + to -: 168k
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- to +: OL
Diode + to -: 0.36V
- to +: OL
Note: If one or more of them were damaged, please replace all of them.
1.1.2. Drivers (This part is only used for repair checking)
R125/R106: 14-110047-00G (RES CHIP TF 1/4W 47 F 1206)
R124/R103: 14-110010-00G (RES CHIP TF 1/4W 10 F 1206)
D36/D38: 11-210001-00G (D PAJ 1N4148W 0.15A 75V SMD)
-
+
Parts Attribute Reference values Failure status
R125/R106 Resistor 47 ohm Open or other values
R124/R103 Resistor 10 ohm
D36/D381 Resistor + to -: 240k Short or explosion
- to +: OL
Diode + to -: 0.6V
- to +: OL
Note: When test the diode; please remove the R124/R103 from the board, or the test result is not right.
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1.2 Check the INV full bridge
1.2.1. Power devices
INV IGBT: QA1/QC1/QB2/QD2
G E
C
All of the IGBT are 11-330080-00G (IGBT IR/IRGP4066D-EPBF 75A 600V N BULK TO-247)
Parts Attribute Reference values Failure status
QA1/QC1/QB2/QD2 Resistor GE: 23k Short or explosion
GC: 235k
CE: 900k
Diode EC: 0.4V
CE: OL
Note1: If one or more of them were damaged, please replace all of them.
Note2: For 4K, QA1~QD2 is 11-330035-00G (IGBT IRGP/4063DPBF 48A 600V NPN BULK TO-247)
1.2.2. Drivers
R48/R144/R140/R137/R139/R145/R150/R152: 14-110047-00G (RES CHIP TF 1/4W 47 F 1206)
D5/D6/D12/D16: 11-210001-00G (D PAJ 1N4148W 0.15A 75V SMD)
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Parts Attribute Reference values Failure status
R48/R144/R140/R137 Resistor 47 ohm Open or other values
R139/R145/R150/R152
D5/D6/D12/D16 1 Resistor + to -: 240k Short or explosion
- to +: OL
Diode + to -: 0.6V
- to +: OL
Note 1: When test the diode; please remove the R139/R145/R150/R152 from the board, or the test result
is not right.
Optocoupler: U1/U2/U3/U4/U12
ALL of the optocoupler are 11-140006-00G(IC PHO AVAGO/T350-560E DIP-8 8/300 MIL SMD)
Parts Attribute Reference values Failure status
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U1/U2/U3/U4/U12 Resistor PIN8 TO PIN5: 2k Short or explosion
PIN7 TO PIN5: 2k
1.3 Check the bus soft start circuit (TX2: Especially for 09 fault)
D73: 11-200026-00G (D PAJ/UF202 2A 200V UFST AXI TAP)
Q6: 11-320050-00G (MOSFET IR/IRF840 8A 500V N BULK TO-220)
R251: 14-600005-00G (RES 2W 0.62 J RAD N-IND BULK)
D65: 11-200023-00G (D FC/RHRP8120 8A 1200V UFST RAD BULK)
R245: 14-110022-00G (RES CHIP TF 1/4W 22 F 1206)
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Note: If R245 is damaged, please replace U16 together.
U16: 11-104003-00G (IC PWM CNTL UTC/UC3845A 8P/SOP-8 SMD)
Parts Attribute Reference values Failure status
D73 Resistor + to -: 300k Short or explosion
- to +: OL
Diode + to -: 0.47V
- to +: OL
Q6 Resistor GS: 1.17k Short or explosion
GD: 30k
DS: OL
Diode SD: 0.5V
DS: OL
R251 Resistor 0.8 ohm Open or other values
D65 Resistor + to -: 1 Meg Short or explosion
- to +: 1 Meg
Diode + to -: 0.44V
- to +: OL
R245 Resistor 22 ohm Open or other values
U16 Resistor PIN7 TO PIN5: 42k Short or explosion
PIN6 TO PIN5: 30k
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TX2: 41-070186-01G (TX 15:200:15 FER EEL16)
Parts Attribute Reference values Failure status
TX2: 41-070186-00G Resistor PIN2 to PIN4: 14ohm Short or other values
TX2: 41-070186-01G Resistor PIN2 to PIN4: 3~4ohm Short or other values
Note: Please check the part number of TX2 first; we have two versions, 00G and 01G.
When 09 fault happens, and you couldn’t find other damage, please check TX2!!
1.4 Check the AC switching power supply circuit
Note: This part only available for 16-500242-XXG PCB version.
D17/D18/D20/D21: 11-200004-01G (D PAJ IN4007S 1A 1000V FST AXI TAP)
Q37: 11-320046-00G (MOSFET VISHAY/IRFBG30 3.1A 1000V N BULK TO-220)
C87: 15-000048-00G (C-AL 33UF 450V M RAD BULK 7.5 105℃ JAMICON 16*32)
C87 explodes as below, it needs to be replaced.
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S
D
G
- +
R233: 14-110022-00G (RES CHIP TF 1/4W 22 F 1206)
8
Note: If R233 is damaged, please replace U15 together.
U15: 11-104003-00G (IC PWM CNTL UTC/UC3845A 8P/SOP-8 SMD)
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Parts Attribute Reference values Failure status
D17/D18/D20/D21 Resistor + to -: 270k Short or explosion
- to +: 800k
Diode + to -: 0.57V
- to +: OL
Q37 Resistor GS: 29k Short or explosion
GD: 336k
DS: 550k
Diode SD: 0.5V
DS: OL
R233 Resistor 22 ohm Open or other values
U15 Resistor PIN7 TO PIN5: 42k Short or explosion
PIN6 TO PIN5: 30k
1.5 Check the battery switching power supply circuit
Q36: 11-320005-00G
(MOSFET IR/IRF640N
PBF 18A 200V N
BULK TO-220)
D53: 11-200026-00G
(D PAJ/UF202 2A
200V UFST AXI TAP)
R205/R215:
14-600017-00G (RES
3W 0.15 J N-IND)
In the new version,
R205 is N/A.
D54: 11-200093-00G
(D ON/MUR460RLG
4A 600V UFST RAD
AXI DO-201AD TAP)
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D67/D70: 11-210009-00G (D PANJIT/UF302 3A 200V UFST AXI BULK) or 11-200179-00G (D
IO/HER303 3A 200V UFST AXI DO-27 TAP)
R126/R217: 14-110010-00G (RES CHIP TF 1/4W 10 F 1206)
D51: 11-210001-00G (D PAJ 1N4148W 0.15A 75V SMD)
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Note: If R126 or R127 is damaged, please replace U10 together.
U10: 11-004006-00G (IC PWM CNTL ST/UC3845B DIP-8P)
Parts Attribute Reference values Failure status
D53 Resistor + to -: 276k Short or explosion
- to +: OL
Diode + to -: 0.53V
- to +: OL
Q36 Resistor GS: 16k Short or explosion
GD: OL
DS: OL
Diode SD: 0.52V
DS: OL
R205/R215 Resistor 0.15 ohm Open or other values
D54 Resistor + to -: 2.5k Short or explosion
- to +: 3.9k
Diode + to -: 0.44V
- to +: 0.68V
D67 Resistor + to -: 100k Short or explosion
- to +: 500k
Diode + to -: 0.43V
- to +: 2.6V
D70 Resistor + to -: 235.2k
- to +: 2 Meg
Diode + to -: 0.43V
- to +: 2.7V
R126/R217 Resistor 10 ohm Open or other values
D51 Resistor + to -: 240k
- to +: OL
Diode + to -: 0.6V
- to +: OL
U10 Resistor PIN7 TO PIN5: 2k Short or explosion
PIN6 TO PIN5: 16k
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TX9: 41-070194-01G (TX 5:5:5:3:
1:6 FER EE28)
TX9
PIN12 PIN11
Parts Attribute Reference values Failure status
TX9: 41-070194-01G Resistor PIN11 to PIN12: 0.5ohm Open or other values
Note: When 03 fault happens, and you couldn’t find other damage, please check TX9!!
1.6 Check the reversed protection MOSFETs on DC side
Before you open the closure, you can measure it as below:
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Measure the resistor between the PV- and BAT-.
Parts Attribute Reference values Failure status
PV- to BAT- Resistor >10k Short
If it is short, you should replace the mosfet on the main board:
Q42/Q58/Q44/Q45: 11-320076-00G MOSFET IR/IRFB3006GPBF 195A 60V NPN BULK TO-220
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1.7 Check the current sharing module of control board
Parts Attribute Reference values Failure status
R151/R150 Resistor 10 or 100 kohm Short or other values
D24/D25 Resistor PIN 1 to 2: >15K Short or explosion
PIN 2 to 1: >50K
PIN 1 to 3: >50K
PIN 3 to 1: >15K
Diode PIN 1 to 2: 0.287V
PIN 2 to 1: 1.5V
PIN 1 to 3: 1.5V
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PIN 3 to 1: 0.287V
The pin definition of D24 and D25 shows as below:
1.8 Check the NTC circuit
There are three NTCs on the main board, one is for DC-DC heatsink, one is for transformer, and the last
one is for INV heatsink.
Please check these three NTCs if the inverter came out 02 error.
➢ DC-DC heatsink
The NTC is located as below:
Please measure the parts as below:
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Parts Attribute Reference values Failure status
R272 Resistor 700~750 ohm Short or other values
NTC3_HS1 in CN8 Resistor 4~6k ohm Short or other values
NTC3_HS1 separately Resistor 15k ohm Short or other values
Note: Please plug out the NTC from CN8, and measure the resistance of NTC directly. The result may not
reflect the real value of the NTC if you measure the value on the main board. We also provide the value
when NTC is plugged on the main board for reference.
If you are not convenient to test the resistance, you can unplug the NTC, and test the inverter again. If the
fault doesn’t happen again, it means that this NTC is wrong.
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➢ Transformer
The NTC is located as below:
Please measure the parts as below:
Parts Attribute Reference values Failure status
R267 Resistor 1.9~2.1k ohm Short or other values
NTC1 Resistor 8~9k ohm Short or other values
If the NTCs on the DC-DC and INV heatsink are OK, it means that NTC1 is wrong. You can also remove
NTC1 from the main board for checking.
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➢ INV heatsink
The NTC is located as below:
Please measure the parts as below:
Parts Attribute Reference values Failure status
R270 Resistor 700~750 ohm Short or other values
NTC4_HS3 in CN4 Resistor 4~6k ohm Short or other values
NTC4_HS3 separately Resistor 15k ohm Short or other values
Note: Please plug out the NTC from CN4, and measure the resistance of NTC directly. The result may not
reflect the real value of the NTC if you measure the value on the main board. We also provide the value
when NTC is plugged on the main board for reference.
If you are not convenient to test the resistance, you can unplug the NTC, and test the inverter again. If the
fault doesn’t happen again, it means that this NTC is wrong.
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1.9 Check the fan driver on the main board
The parts of fan driver are marked as below:
Parts Attribute Reference values Failure status
R118 Resistor 9.9-10k ohm Short or other values
R114 Resistor 100 ohm Short or other values
R120 Resistor 9.98-10k ohm Short or other values
R121 Resistor 3.96-4.02k ohm Short or other values
R115 Resistor 100 ohm Short or other values
R119 Resistor 9.98-10k ohm Short or other values
R127 Resistor 1.86-2k ohm Short or other values
R126 Resistor 1.7-2k ohm Short or other values
R122 Resistor 0.97-1k ohm Short or other values
D48/D56 Resistor + to -: 240k Short or other values
- to +: OL
Diode + to -: 0.6V
- to +: OL
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2. Assembling guide
2.1 INVERTER PWM 4KVA/5KVA
Remove the
screws of the
connector cover.
Remove the nuts
of the battery
connector.
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Remove the
screws of top
cover.
Take out the top
cover.
(Note: If you just
only need to
replace the
control board,
you can replace it
at this step.)
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Remove the LCD
and LED panel
cables. There is
the glue on the
LCD cable
connector, you
can use a
needle-nosepliers
remove it slightly.
Without cables on
the top cover, you
can place the top
cover on the side.
Remove the
parallel power
board if the
inverter has.
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Remove the
canoe clip of wind
pipeline. Be care
not to damage
them. You can
use an oblique
mouth clamp to
help you to
remove the clip.
Remove the SCC
board.
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Remove I/P and
O/P cables.
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Remove the
ground cables.
Remove the fan
cables.
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Remove the fuse
by removed the
nut outside.
(Note: This step
can be used for
replacing the
fuse)
Remove the
screw on the both
side of the bottom
cover.
Until now you can
take out the
connector panel
from inside.
(Note: This step
can be used for
replacing the
fans.)
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Remove the
screw of cntl
board and unplug
it.
Take out the cntl
board.
(Note: When put
the cntl board
back to the main
board; please be
sure that pin to
pin or the cntl
board may be
damaged.)
Remove the
switch cable and
RS232 cable on
the main board.
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Remove the
screw on the
main board.
Take out the main
board, and then
you can put the
new main board
in.
If you need to
change cap
board, you can
follow the figure
as below remove
the screw of the
cap board.
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2.2 INVERTER MPPT 4KVA/5KVA (OLD VERISON)
The steps are similar with INVERTER PWM 4KVA/5KVA, the difference is focused on SCC board part.
Here we only show some critical steps to tell you how to replace SCC board.
Disconnect the
cables between
main board and
solar charger.
Remove the
screws, and then
you can take the
SCC module off
the inverter.
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The figure of
SCC board
Remove the
inductor cables.
Remove the
depression bar
on the mosfet.
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