PHONIX
PHONIX
R
O
P
X
E
PARTS CATALOGUE
We have pleasure in presenting the spare
parts catalogue for TVS PHOENIX.
FIG. No. DESCRIPTION PAGE No. FIG. No. DESCRIPTION PAGE No.
3 CYLINDER BLOCK & CRANKSHAFT ASSY. 09 22 COVER FRAME & SEAT ASSEMBLY 31
4 CRANKCASE LH, RH & OIL PUMP ASSY. 10 23 FUEL TANK & FUEL COCK ASSEMBLY 32
16 CENTER STAND & FOOTREST ASSY. 23 33 SHOCK ABSORBER & CHAIN CASE ASSY. 45
07
FIG. No. 02 FIG. No. 02
CAMSHAFT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
CAMSHAFT ASSEMBLY
08
FIG. No. 03 FIG. No. 03
CYLINDER BLOCK & CRANK SHAFT ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
09
FIG. No. 04 FIG. No. 04
CRANKCASE LH, RH & OIL PUMP ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
10
FIG. No. 05 FIG. No. 05
COVER CLUTCH ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
4 S1200860 O RING 1 1
11
FIG. No. 06 FIG. No. 06
CLUTCH ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
CLUTCH ASSEMBLY
** - REF. KIT & KIT CONTENTS
12
FIG. No. 07 FIG. No. 07
MAGNETO & IGNITION COIL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
4 — PULSAR COIL 1 1
13
FIG. No. 08 FIG. No. 08
GEAR SHIFT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
3 8200300 WASHER 1 1
14
FIG. No. 09 FIG. No. 09
KICK STARTER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
8 N3200240 E RING 1 1
15
FIG. No. 10 FIG. No. 10
TRANSMISSION ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
3 N2080330 SHIM 3 3
16
FIG. No. 11 FIG. No. 11
AIR CLEANER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
10 — FILTER - PCV 1 1
17
FIG. No. 12 FIG. No. 12
SECONDARY AIR INJECTION ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
18
FIG. No. 13 FIG. No. 13
CARBURETTOR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
2 N2321800 HOLDER 1 1
3 N5321810 SPRING 1 1
5 N5321900 E RING 1 1
7 N5321820 WASHER 1 1
9 N5321780 DIAPHRAGM 1 1
12 M7041030 CLIP AV 1 1
19 M1040870 O RING 1 1
20 N5321970 SPRING 1 1
CARBURETTOR ASSEMBLY
21 N5321930 PLUNGER ASSEMBLY 1 1
19
FIG. No. 13 FIG. No. 13
CARBURETTOR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
23 N5321960 SPRING 1 1
29 G4320290 SCREW 3 3
32 N5322070 O RING 1 1
33 M1040280 SCREW 1 1
41 N5322020 SPRING 1 1
20
FIG. No. 14 FIG. No. 14
MUFFLER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
MUFFLER ASSEMBLY
21
FIG. No. 15 FIG. No. 15
FRAME ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
8 M1200890 U NUTM8x1.2 6 6
FRAME ASSEMBLY
22
FIG. No. 16 FIG. No. 16
CENTER STAND & FOOTREST ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
23
FIG. No. 17 FIG. No. 17
PILLION FOOTREST ASSEMBLY LH & RH
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
4 __ RUBBER FOOTREST 2 2
7 N9125590 SPACER 1 1
24
FIG. No. 18 FIG. No. 18
HANDLE BAR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
25
FIG. No. 18 FIG. No. 18
HANDLE BAR ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
21 N3150740 GRIP LH 1 1
26
FIG. No. 19 FIG. No. 19
HANDLE HOLDER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
27
FIG. No. 20 FIG. No. 20
BRAKE PEDAL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
28
FIG. No. 21 FIG. No. 21
HEAD LAMP ASSY. & TSL LH,RH
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
12 K200300 SCREW 6 6
29
FIG. No. 21 FIG. No. 21
HEAD LAMP ASSY. & TSL LH,RH
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
22 N3120130 CUSHION 4 4
29 N3100140 PACKING 4 4
36 N3120600 GROMMET 1 1
37 S1160190 GROMMET 4 4
38 S1160200 WASHER 4 4
30
FIG. No. 22 FIG. No. 22
COVER FRAME & SEAT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
31
FIG. No. 23 FIG. No. 23
FUEL TANK & FUEL COCK ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
32
FIG. No. 24 FIG. No. 24
SPEEDOMETER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
4 — GROMMET SPEEDOMETER 3 3
SPEEDOMETER ASSEMBLY
33
FIG. No. 25 FIG. No. 25
UNDER BRACKET ASSEMBLY
21 REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
2 6
2 410043700 SPECIAL WASHER 1 1
17 N3100230 CLIP 1 1
34
FIG. No. 26 FIG. No. 26
FRONT FORK ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
2
1 N81017007D FRONT FORK ASSY. 130 DIA 1
16
2 N9100910 INTEGRAL BOLT 2
4 12
3 N9101180 O RING 2
1 3
23 4 N3100090 NUT FRONT FORK 2
5 24
5 N3102430 SPACER FRONT FORK 2
7
6 N5101979 WASHER SPRING SEAT 2
7
7 N8100820 SPRING FRONT FORK 2
17
8 N21002507D OUTER TUBE RH 1
35
FIG. No. 26A FIG. No. 26A
FRONT FORK ASSEMBLY (DISC)
1 REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
15
12 N8101320 SPRING 2
36
FIG. No. 27 FIG. No. 27
FRONT WHEEL ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
37
FIG. No. 27A FIG. No. 27A
FRONT FORK ASSEMBLY (DISC)
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
38
FIG. No. 28 FIG. No. 28
REAR WHEEL ASSEMBLY
1 2 3 4 5 6 7
REF. PART NO. OFF
9 DESCRIPTION
8 NO. NO. DRUM DISC REMARKS
11
1 K200410 U NUT M14x1.5 1 1
12
31
18 N9110650 TUBE ASSY 90/90 1 1
28 29
19 N9112770 ALLOY WHEEL RR 17 * 2.15 - 6 1
39
FIG. No. 28 FIG. No. 28
REAR WHEEL ASSEMBLY
1 2 3 4 5 6 7
REF. PART NO. OFF
9 DESCRIPTION
8 NO. NO. DRUM DISC REMARKS
11
20 N9110690 SHAFT REAR SPROCKET MTG DRUM 1 1
12
16
22 0331318 BOLT REAR SPROCKET 1 1
21 22
23
24
25
26
27
30
31
28 29
40
FIG. No. 29 FIG. No. 29
WIRING HARNESS & BATTERY ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
1 N9160840 HORN LH 1 1
2 G5200380 HEX SCREW M8x20 1 1
3 M1200520 HEX FLANGE BOLT 1 1
4 N3163500 REGULATOR ASSY. 1 1
5 N5150300 LOCK SET 1 1
6 N5210590 KEY BLANK 1 1
7 N8211570 CAP COMP FUEL TANK 1 1
8 N8160490 IGNITION /STEERING LOCK 1 1
9 0330408 WAVE SPRING WASHER M6 3 3
10 K200700 CRPH SCREW M6x25 2 2
11 N2210030 PLATE LOCK ASSY. MTG 1 1
12 N2210010 LOCK ASSY. COVER FRAME 1 1
13 N9160380 ELECTRONIC FLASHER UNIT 1 1
14 N3160340 CLAMP WIRING HARNESS 3 3
15 N5160660 WIRING HARNESS ES 1 1
16 N3160330 CLAMP WIRING HARNESS 3 3
17 N8122830 BATTERY HOLDER 1 1
18 N3160250 SWITCH ASSY. STOP LAMP 1 1
19 N8111110 SPRING STOP LAMP SWITCH 1 1
20 0335608 PUNCHED WASHER6.5x16x1.25 3 3
21 0332275 CRR PAN HEAD SCREW M6x16 3 3
22 K060120 BATTERY UNCHARGED 12V 5AH 1 1
23 N8122930 BRKT BATTERY HOLDER 1 1
24 — HOSE BATTERY 1 1
25 N8165490 RELAY ASSY 1 1
26 R3160090 BOOT STARTER REALY 1 1
27 R2160100 RELAY STARTER MOTOR 1 1
28 N8161460 CORED SET STARTER RELAY 1 1
29 N5060400 TCI UNIT 1 1
WIRING HARNESS & BATTERY ASSY. 30 420465700 HEX SCREW M6x16 1 1
41
FIG. No. 30 FIG. No. 30
REAR COMBINATION LAMP ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
42
FIG. No. 31 FIG. No. 31
REAR FENDER ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
43
FIG. No. 32 FIG. No. 32
SWINGARM ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
SWINGARM ASSEMBLY
44
FIG. No. 33 FIG. No. 33
SHOCK ABSORBER & CHAIN CASE ASSY.
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
45
FIG. No. 34 FIG. No. 34
DISC BRAKE ASSEMBLY FRONT
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
2 —- SNAP RING 1 “
3 —- S CUP 1 “
4 —- PISTON 1 “
5 —- P CUP 1 “
6 —- SPRING 1 “
9 —- RESERVOIR CAP 1 “
11 —- PROTECTOR 1 “
12 —- HOLDER 1 N9321510
13 —- HOLDER BOLT 2 “
15 —- LEVER RH 1 N9321500
16 —- FLANGE NUT 1 “
19 —- SUB HARNESS 1 “
21 N9111330 GASKET 4
46
FIG. No. 34 FIG. No. 34
DISC BRAKE ASSEMBLY FRONT
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
26 —- PLUG PIN 2
27 —- BLEEDER 1 N9231600
28 —- CAP BLEEDER 1 “
30 —- BOOT B 1 N9321550
33 —- SPRING PAD 1 “
34 —- PIN HANGER 2 “
41 —- PISTON CALIPER 2 “
45 —- DUST SEAL 2 2 “
46 —- PLATE DIAPHRAGM 1
47
FIG. No. 35 FIG. No. 35
TOOL KIT ASSEMBLY
REF. PART NO. OFF
DESCRIPTION
NO. NO. DRUM DISC REMARKS
2 — TOOL BAG 1 1
3 — GRIP DRIVER 1 1
4 — BIT (+) ( - ) 1 1
5 — SPANNER 14x17 1 1
6 — SPANNER 10x12 1 1
7 — BOX SPANNER 16 1 1
8 — RING SPANNER 1 1
48
PHOENIX KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 N2080920 PIPE BREATHER COMP 1
1 N5322210 CRANKCASE ASSY. LH PHOENIX
2 N5030350 CRANKCASE RH 1
1 N4020450 PISTON RING TOP STD 1
2 N5322160 RING SET STD PHOENIX 2 N5020170 PISTON RING 2ND 57.00 CHROME PLATED STD 1
3 N4020470 3 PIECE OIL RING STD 1
1 N5020290 PISTON RING TOP 57.00 OS I 1
3 N5322170 RING SET OS I PHOENIX 2 N5020310 PISTON RING 2ND 57.00 CHROME PLATED OS I 1
3 N5020330 3 PIECE OIL RING OS I 1
1 N5020300 PISTON RING TOP 57.00 OS II 1
2 N5020320 PISTON RING 2ND 57.00 CHROME PLATED OS II 1
4 N5322180 RING SET OS II PHOENIX
3 N5020340 3 PIECE OIL RING OS II 1
1 N5322160 RING SET STD 1
2 N2010690 PISTON PIN 1
5 R3020070 PISTON KIT STD PHOENIX 3 N2200340 CIRCLIP PIN PISTON 2
4 R3020060 PISTON DIA 57 1
1 N5020270 PISTON DIA OS I 1
2 N5322170 RING SET OS I 1
6 N5322190 PISTON KIT OS I PHOENIX
3 N2010690 PISTON PIN 1
4 N2200340 CIRCLIP PIN PISTON 2
1 N5020280 PISTON DIA OS II 1
2 N5322180 RING SET OS II 1
7 N5322200 PISTON KIT OS II PHOENIX
3 N2010690 PISTON PIN 1
4 N2200340 CIRCLIP PIN PISTON 2
1 N5010810CN CYLINDER BLOCK 1
2 R3020160CN PISTON KIT STD 1
8 N5322130 CYLINDER BLOCK PISTON KIT PHOENIX
3 R3010100 GASKEY CYLINDER HEAD 1
4 N5010820CN GASKET CYLINDER 1
1 N3080040 SPROCKET ENGINE 14T 1
2 N3080250 LOCK PLATE SPROCKET 2
9 N5322220 CHAIN SPROCKET KIT PHOENIX
3 N5111530 CHAIN ASSY VICTOR-112 LINKS 1
4 N4110340 SPROCKET RR WHEEL 45T - FLAME 1
49
PHOENIX KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 420404000 3/16 BALLS 22
2 S1125290 RACE STEERING INNER 1
3 S1101150 RACE STEERING OUTER 1
4 N9101110 BALL CAGE COMP LOWER 1
10 N4320300 STEERING CONE KIT PHOENIX
5 N8120910 CONE BOTTOM 1
6 K3100590 CUP BOTTOM 1
7 M7101170 DUST SEAL STEERING UPPER 1
8 N8120920 DUST SEAL STEERING LOWER 1
1 N2081720 OIL SEAL GEAR SHIFT SHAFT 1
2 S1200490 OILSEAL K.S.SHAFT 1
11 OIL SEAL KIT PHOENIX PHOENIX 3 M1010620 SEAL VALVE STEM OIL 2
4 M7200490 OILSEAL 12x18x4 1
5 T4080540 OILSEAL 17296 TYPE-A 1
1 R3010100 GASKET CYL HEAD NP.101 1
2 N5010820CN GASKET CYLINDER 1
3 N5081220 GASKET CENTRIFUGAL FILTER 1
4 R3030080CN GASKET CRANKCASE 1
12 GASKET KIT PHOENIX PHOENIX
5 N4030360CN GASKET CLUTCH COVER 1
6 N3030460 GASKET MAGNETO COVER 1
7 T4050180 GASKET PIPE EXHAUST 1
8 M1010360 GASKET CYL HEAD NUT 4
1 N1020169CN CONNECTING ROD 1
13 R3320540 CONNECTING ROD KIT PHOENIX 2 R3020109CN CRANK PIN 28.00 42.00 S 1
3 N1020180 NEEDLE CAGE 28x36x14 VICTOR GLX 1
14 N5322250 SET PLATE CLUTCH DRIVEN PHOENIX PHOENIX 1 N5070370 PLATE CLUTCH DRIVEN 3
15 N5322240 SET PLATE CLUTCH DRIVE PHOENIX PHOENIX 1 N5070380 PLATE CLUTCH DRIVE 4
1 N5321900 E RING JET NEEDLE 1
2 N5321890 JET NEEDLE (NEEDLE) 1
3 O RING JET HOLDER 1
4 N5321880 JET HOLDER 1
16 N5322280 KIT CARBURETTOR MAJOR PHOENIX PHOENIX 5 NEEDLE VALVE ASSEMBLY 1
6 N5321930 PLUNGER STARTER 1
7 N5321970 SPRING STARTER 1
8 M1040870 O RING STARTER 1
9 N5321940 GUIDE HOLDER ASSY 1
50
PHOENIX KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 M1040320 MAIN JET 1
17 N5322260 KIT CARBURETTOR MINOR PHOENIX PHOENIX 2 PILOT JET 1
3 SEAL BOWL 1
1 N5081330 RATCHET KICK STARTER 1
2 N5081320 LIFTER RATCHET 1
3 N5081370 SPRING KICK STARTER 1
18 N5322270 SHAFT KICK STARTER ASSY. KIT PHOENIX 4 N4080140 SHAFT KICK STARTER 1
5 N5081280 GUIDE KICK STARTER SPRING 1
6 N5081360 SPRING KICK STARTER RACHET 1
7 K3200880 SHIM 17x24x0.5 1
1 N5010890 CYLINDER HEAD COMP 1 1
2 M1010550 VALVE INTAKE 1
3 M1010560 VALVE EXHAUST 1
4 M1010610 SEAT VA LVE SPRING 2
5 M1010620 SEAL VALVE STEM OIL 2
6 N3011280 SPRING VALVE INNER 2
7 M1010580 SPRING VALVE OUTER 2
19 N5010870 CYLINDER HEAD ASSY KIT PHOENIX 8 N2011040 RETAINER VALVE SPRING 2
9 S1010320 COTTER VALVE 4
10 N5010860 CAMSHAFT COMP 1
11 N5010910 COVER CYL HD COMP 1 1
12 R10110108D CAP INSPECTION HOLE TITANIUM GREY 2
13 R1200490 O-RING 29.5X3 2
14 R1010850 SHAFT ROCKER ARM 2
15 R1011000 ARM COMP VALVE ROCKER 2
16 M1080520 WASHER ROCKER SHAFT 2
17 N3011780 SPARK PLUG 1
1 PAD COMPLETE OUTER 1
20 N9111300 KIT PAD ASSY PHOENIX
2 PAD COMPLETE INNER 1
1 BLEEDER 1
21 N9321600 KIT BLEEDER PHOENIX
2 CAP BLEEDER 1
1 BOOT,B 1
22 N9321580 KIT CARRIER ASSY (MINOR) PHOENIX
2 BUSH BOOT PIN 1
51
PHOENIX KIT & KIT CONTENTS
KIT CONTENTS
S. No. KIT PART NO. KIT DESCRIPTION MODEL
S. NO. PART NO. DESCRIPTION QTY
1 BRACKET COMP. FRONT APACHE 1
2 PIN BOLT, B 1
23 N9321570 KIT CARRIER ASSY(MAJOR) PHOENIX 3 PIN BOLT, A 1
4 INNER HEXAGON NUT 1
5 SPRING WASHER 1
1 BOOT B 1
2 CAP BLEEDER 1
24 N9321560 KIT CALIPER (MINOR) PHOENIX
3 SEAL - PISTON 2
4 BUSH BOOT PIN 1
5 DUST SEAL 2
1 BUSH BOOT, PIN 1
2 BOOT,B 1
3 PAD SPRING 1
25 N9321550 KIT CALIPER (MAJOR) PHOENIX
4 DUST SEAL 2
5 PLUG 1
6 PIN HANGER 2
7 PLUG,PIN 2
8 PISTON, CALIPER 2
9 SEAL , PISTON 2
1 DIAPHRAGM
2 O RING
3 GAUGE COMP.LEVEL
4 SPRING
26 N9321490 KIT MASTER CYLINDER MAJOR PHOENIX 5 CIRCLIP
6 BOOT COMP
7 PISTON FRONT
8 CUP SECONDRY
9 CUP PRIMARY
10 PROTECTOR
52
PHOENIX PAINTED PARTS
CAMMELIAN GREEN
8 7 6 5 4 3 S.No. PART NO DESCRIPTION
VOLCANO RED
8 7 6 5 4 3 S.No. PART NO DESCRIPTION
BLACK+RED
8 7 6 5 4 3 S.No. PART NO DESCRIPTION
LE
2 N82217301BA FENDER FRONT+TAPESETS - METALLIC BLUE
B
A
3 N51403001B TANK COMP FUEL + TAPESETS - METALLIC BLUE
IL
A
AV
4 N52204401B COVER FRAME L - METALLIC BLUE
T
O 5 N52204501B COVER FRAME R - METALLIC BLUE
N
6 N52204801B TAIL COVER L - METALLIC BLUE
E
G
ORANGE
LE
2 N82217301F FENDER FRONT+TAPESETS - WHITE + RED
B
A
3 N51403001F TANK COMP FUEL + TAPESETS - WHITE + RED
IL
A
AV
4 N52204401F COVER FRAME L - WHITE + RED
T
O 5 N52204501F COVER FRAME R - WHITE + RED
N
6 N52204801F TAIL COVER L - WHITE + RED
E
G
WHITE + GREY
LE
2 N82217301FB FENDER FRONT+TAPESETS - WHITE + BLUE
B
A
3 N51403001FB TANK COMP FUEL + TAPESETS - WHITE + BLUE
IL
A
AV
4 N52204401FB COVER FRAME L - WHITE + BLUE
T
O 5 N52204501FB COVER FRAME R - WHITE + BLUE
N
6 N52204801FB TAIL COVER L - WHITE + BLUE
E
G
MERCURY GREY