Comprehensive Guide to Fleet and Operations
Management
Part 2: Vehicle Operations & Maintenance
Chapter 5: Preventive Maintenance Programs
Preventive Maintenance (PM) is essential for reducing downtime and extending vehicle lifespan. It
involves scheduled inspections, servicing, and repairs to avoid unexpected breakdowns. Key
aspects of a PM program include:
- Regular oil changes and filter replacements
- Tire inspection and rotation
- Brake checks
- Transmission service
- Battery testing
- Fluid level inspections
Benefits include improved safety, reduced repair costs, and higher vehicle availability. Effective PM
schedules are tailored to the vehicle type and usage intensity.
Chapter 6: Repair Management and Diagnostics
Repair management ensures that issues identified during inspections or breakdowns are resolved
efficiently. Fleet managers use diagnostic tools like OBD-II scanners and telematics to detect
problems early.
Steps include:
- Fault diagnosis
- Work order generation
- Repair execution
- Post-repair testing
Maintaining a repair history for each vehicle helps in trend analysis and budgeting. Outsourcing vs
in-house repairs depends on fleet size and capability.
Chapter 7: Fuel Management and Efficiency Strategies
Fuel costs are a major expense in fleet operations. Effective fuel management involves:
- Monitoring fuel usage through telematics
- Driver behavior training (idling reduction, smooth driving)
- Route optimization
- Selecting fuel-efficient vehicles
- Using fuel cards for accountability
Alternative fuels (CNG, EVs, biofuel) are becoming popular due to cost and environmental benefits.
Chapter 8: Spare Parts and Inventory Control
Spare parts management is critical to ensuring timely repairs and minimizing downtime. Best
practices include:
- Maintaining a stock of frequently used parts
- Just-In-Time (JIT) inventory systems
- Vendor relationships for fast procurement
- Tracking part usage and forecasting demand
For specialized fleets (cold chain, marine, cargo), parts like refrigeration units, hull components, or
cargo lifts must be stocked based on specific operational needs.