Tech - Spec
Tech - Spec
page 2
Compressor size :
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medium process gas : CO = 20.47; CO2 = 19.18; H2 = 41.32; H2O = 10.51; CH4 = 5.50
[Vol.%] N2 = 3.27 [R = 444,76 J/kgK; cP = 1676 J/kgK]
blower in operation : 3 x 2x
(CP-AA 48 A/B/C) (CP-A 51 A/B)
Tolerances:
for intake volume % + /- 5 +/- 5
for power consumption % +/- 5 +/- 5
Measured in the free field in 1 m distance from the outline of the unit.
(Tolerance 2 dB(A), in accordance with DIN 45 635).
Compressor size :
_____________________________________________________________________
medium process gas : CO = 20.47; CO2 = 19.18; H2 = 41.32; H2O = 10.51; CH4 = 5.50
[Vol.%] N2 = 3.27 [R = 444,76 J/kgK; cP = 1676 J/kgK]
blower in operation : 3 x 2x
(CP-AA 48 A/B/C) (CP-A 51 A/B)
Tolerances:
for intake volume % + /- 5 +/- 5
for power consumption % +/- 5 +/- 5
Measured in the free field in 1 m distance from the outline of the unit.
(Tolerance 2 dB(A), in accordance with DIN 45 635).
Compressor size :
_____________________________________________________________________
medium cooling gas : CO = 12,51; CO2 = 14,66; H2 = 26,27; H2O = 2,51; CH4 = 37,51
[Vol.%] N2 = 6,54 [R = 442 J/kgK; cP = 1745 J/kgK]
blower in operation : 1 x
(CP-A71)
Tolerances:
for intake volume % + /- 5
for power consumption % +/- 5
Measured in the free field in 1 m distance from the outline of the unit.
(Tolerance 2 dB(A), in accordance with DIN 45 635).
Compressor size :
_____________________________________________________________________
medium cooling gas : CO = 12,51; CO2 = 14,66; H2 = 26,27; H2O = 2,51; CH4 = 37,51
[Vol.%] N2 = 6,54 [R = 442 J/kgK; cP = 1745 J/kgK]
blower in operation : 1 x
(CP-A71)
Tolerances:
for intake volume % + /- 5
for power consumption % +/- 5
Measured in the free field in 1 m distance from the outline of the unit.
(Tolerance 2 dB(A), in accordance with DIN 45 635).
Compressor size :
Technical design:
sealing at conveying
chamber : single-acting mechanical seals
in combination with labyrinth seals
and oil slingers,
slide ring and counter ring material tungsten carbide
labyrinth seals material 1.4027 (GX 20 Cr 14)
sealings at driving
shafts : 3 radial seal rings with grease trap
direction of rotation
viewed on driving end : to the right
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Item Qty. designation
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Item Qty. designation
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Item Qty. designation
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*for 6 blowers a common local oil heater control panel will be delivered.
The totally 12 oil heaters can be triggered separately.
Blowers Compressors
1. Material
inspection:
1.1. Manufacturer's Spray nozzle, bearing, mechanical seal, bearing and casing of gear
material certificate reducer, suction and line filter of L/O unit
1.2. Chemical Rotor, timing gear, casing, head plate, outlet cover, side cover, pinion,
analysis certificate gear, shaft of gear reducer.
2. Mechanical For compressor assembly to measure bearing temperature, vibration and
running test sound level, also to check mechanical seal for oil leakage.
3. Loaded running
test For gear reducer assembly to measure bearing temperature and vibration.
4. No-load running For gear reducer assembly to measure bearing temperature, vibration and
test sound level.
5. Performance test For compressor assembly and oil pump of L/O unit, to measure operating
parameters
6. Function test For lube oil unit, to clean and prepare L/O system for operation and confirm
smooth running during mech. running test of compressor.
7. Air leak test For hollow cavity of rotor lobe and for casing, head plate and outlet cover to
confirm no leakage.
8. Hydrostatic test For casing, head plate and outlet cover, oil cooler, interconnecting piping to
confirm no leakage and no deformation.
9. Dynamic balance
check For rotor, timing gear, pinion, gear and shaft of gear reducer
10. Non-destructive
examination
10.1. Ultrasonic
inspection For rotor, timing gear, pinion, gear and shaft of gear reducer
10.2. Magnaflux For rotor, timing gear, casing, head plate, outlet cover, side cover, pinion,
inspection gear and shaft of gear reducer.
10.3. Radiographic
test For Silencer
11. Rust prevention For compressor assembly, to check surface preparation, brand name of
and painting paint, painting thickness, number of coats, interval between coatings, color
inspection code (RAL code)
12. Dimensional For compressor assembly, rotor, timing gear, etc. to check dimensions
inspection against drawings
13. Visual All compressor parts are checked against assembly drawings and
inspection specifications
14. Clearance
inspection For compressor assembly, to measure clearance during assembly
15. Tooth contact
check
16. Final inspection Static tooth contact of timing gear will be checked before assembling the
compressor
17. Packing Just prior to packing, visual check, rust prevention check and quantity
inspection check will be carried out
To check packing material, marking for shipping and caution, packing style,
packing list and supply list
Blowers Compressors
3.1) Blowers:
3.4) Gearboxes
3 set of bearings
3 sets of sealings
3 backstop
3.5) Other
3 set of motor bearings
3 pcs. of slide bushings DN 1200
6 O-rings set for slide bushings DN 1200
Blowers Compressors
SCREW COMPRESSOR
Case of operation:
Design Normal
volume flow at standard condition Nm³/h 25.400 27.500
volume flow at intake condition m³/h 35.710 35.830
intake pressure (abs.) bar 0,900 0,900
discharge pressure (abs.) bar 3,400 3,09
differential pressure mbar 2.500 2.190
intake temperature °C 40 34
discharge temperature °C 180 180
(with continuous water injection)
compressor speed rpm 4.631 4.631
motor speed rpm 1.500 1.500
power consumption kW 1.890 1.753
motor rating kW 2.200 2.200
injection water quantity continuously kg/h 560 246
injection quantity** kg/h approx. 900
Tolerances:
for intake volume flow % 5 5
for absorbed power % 5 5
**
injection approx. 1 x in 24 h for approx. 10 min. (only for cleaning of the conveying chamber)
direction of rotation
viewed on driving end to the left
Materials:
Measuring connections:
S3-OE/ JR
Scope of supply:
Levelling spindles
Instrument panel with additional instruments for gas side protection like
PI / PT for suction pressure
PT/PT for discharge pressure
TE/TT for discharge temperature
PDT for differential pressure
Spare parts for two years for 1 x VRa 736L screw compressor (Seal Gas)
S3-OE/ JR
1. Material inspection All the equipment items will be checked to confirm materials are
according to specification. Mill certificate and sub-supplier's
certificate for the materials, wherever applicable, shall be presented
by supplier
2. Hydrostatic test For compression chamber, cooling jacket, speed up gear casing, oil
cooler shell and tube sides, oil accumulator, oil pump and filters, oil
relief valve and interconnecting piping
3. Air tightness test Items which undergo hydrostatic test will be subject to this test to
confirm no deformation and no leakage
4. Dimensional inspection To check dimensions of equipment items against drawings
5.Visual inspection The following items shall be visually inspected during the course of
manufacturing:
1- Welding bead and heat affected zone
2- Quality of finished parts
3- Carrying out of surface treatment
4- Nameplates and instruction notes
5-Direction of arrow plates
6. Balancing test For rotating elements
7. Non – destructive
inspections
7.1. Magnetic particle
examination For welding zone of the rotor shafts
7.2. Radiographic Lube oil and cooling water piping and welding joints of oil
examination accumulator shall be radiographically inspected
7.3. Ultrasonic inspection For material of the timing gear and rotors
8. Mechanical running test Oil and cooling water temperatures, seal operation, vibration
and performance test amplitudes on the bearing housing shall be checked
9. Painting inspection To check: surface preparation, brand name of paint, painting
thickness, number of coat, interval between coatings, color code
No. (RAL code)
10. Final inspection Just prior to packing, visual check, rust prevention check and
quantity check will be carried out
11. Packing inspection To check packing type and style, fixation of goods , material of
package and packing list
12. Welders and welding
procedure qualification For rotors, accumulator and inlet filter
13. Visual inspection for Quantity, nameplate, scale range and appearance of the
instruments instruments shall be visually checked
Blowers Compressors
Guarantee:
Packing:
Preservation:
The gear and the conveying chambers are sprayed with preservation oil.
Painting:
Notes :
5. The rotary pistons of the blowers and the rotors of the screw compressor are
balanced with a quality of 2,5.
A balancing of the gear wheels of the gearbox is not usual due to the
low speeds.
Blowers Compressors
You will receive a collective certificate of these tests without figures, that
the parts tested are within the tolerance ranges stipulated by us as far as
the dimensions are concerned.
11. As “special tool” only an oil pump for assembly and disassembly of the
gear wheels is necessary, where we assume, that the steel complex
has a well-equipped repair workshop with e.g. standard
bearing and seal pull devices.
12. For the electrical equipment you will receive corresponding descriptions,
drawings and diagrams for all the components included in the scope of
supply of Maschinenfabrik.
As the control system of the entire plant however does not belong to our
scope of supply, we cannot prepare any documents, such as logic diagrams,
which include components provided from the side of the plant.
15. The machine noise of the seal gas compressor is reduced to 85 dB(A) by installation
of the quoted acoustic hood.
Additional the suction silencer , the discharge silencer and the pipework have to be
insulated at side for reaching 85 dB(A).
The insulation work does not belong to the scope of supply
but we will give our recommendations about the thickness and quality of the insulating
material.
16. All the 400 V-motors, included in our scope of supply are below 10 kW as far as the
rating is concerned and they are only available in “manufacturer’s
standard design”.
17. Our machines are packed seaworthy in a stable wooden case. This packing
is suitable for sea transport as well as for a longer storage in a hall or for
a short time outside.
Blowers Compressors
18. Instead of a bearing temperature measurement our blowers are provided with
a so-called contact protection, switching off the blower in case of inadmissible
axial or radial displacement of the rotors.
19. We would like to emphasize especially, that for the blowers and gearboxes
we planned each separate oil supplies, as acc. to manufacturer’s recommen-
dation the gearboxes should be operated with oil of viscosity class 320,
while for the mechanical seals and the blower lubrication oil of viscosity
class 100 guarantees optimum running properties.
20. All isolation work of hot surfaces or for the operation below 0 °C do not belong to
scope of supply.