Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
DVD-VIDEO PLAYER
SERVICE MANUAL

MODEL: DP122
MODEL: DP122
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN75734177 NOVEMBER, 2012

 CONTENTS

SECTION 1 ........ SUMMARY

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ MECHANISM (DP-15)
SECTION 5 ........ REPLACEMENT PARTS LIST

1-1
 SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS .................................................. 1-3

SERVICING PRECAUTIONS .......................................................................................................................... 1-4

• GENERAL SERVICING PRECAUTIONS
• INSULATION CHECKING PRODEDURE
• ELECTROSTATICALLY SENSITIVE (ES) DEVICES

THE PROCESS OF DISC / USB DOWNLOAD............................................................................................. 1-5

SPECIFICATIONS ............................................................................................................................................ 1-9

1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component des-
ignators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set are not delayed until the new service literature is printed.
TIPS ON PROPER INSTALLATION
CAUTION: Do not attempt to modify this product in any way. Never perform cus-
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
tomized installations without manufacturer’s approval. Unauthorized modifications
space over, or close to, a heat duct, or in the path of heated air flow.
will not only void the warranty, but may lead to property damage or user injury.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
Service work should be performed only after you are thoroughly familiar with these
is a factor, near steam radiators where steam leakage is a factor, etc.
safety checks and servicing guidelines.
3. Avoid placement where draperies may obstruct venting. The customer should
GRAPHIC SYMBOLS also avoid the use of decorative scarves or other coverings that might obstruct
The exclamation point within an equilateral triangle is intended to ventilation.
alert the service personnel to important safety information in the
service literature. 4. Wall- and shelf-mounted installations using a commercial mounting kit must
The lightning flash with arrowhead symbol within an equilateral follow the factory-approved mounting instructions. A product mounted to a shelf
triangle is intended to alert the service personnel to the presence of or platform must retain its original feet (or the equivalent thickness in spacers) to
noninsulated “dangerous voltage” that may be of sufficient magnitude provide adequate air flow across the bottom. Bolts or screws used for fasteners
to constitute a risk of electric shock. must not touch any parts or wiring. Perform leakage tests on customized instal-
The pictorial representation of a fuse and its rating within an equi- lations.
lateral triangle is intended to convey to the service personnel the 5. Caution customers against mounting a product on a sloping shelf or in a tilted
following fuse replacement caution notice: position, unless the receiver is properly secured.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK 6. A product on a roll-about cart should be stable in its mounting to the cart.
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND Caution the customer on the hazards of trying to roll a cart with small casters
RATING AS MARKED NEAR EACH FUSE. across thresholds or deep pile carpets.
SERVICE INFORMATION 7. Caution customers against using extension cords. Explain that a forest of exten-
While servicing, use an isolation transformer for protection from AC line shock. After sions, sprouting from a single outlet, can lead to disastrous consequences to
the original service problem has been corrected, make a check of the following: home and family.
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC volt-
age across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measure-
ments for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.

1-3
 SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service Electrostatically Sensitive (ES) Devices
data and its supplements and addends, read and follow the Some semiconductor (solid state) devices can be damaged
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstanc- easily by static electricity. Such components commonly are
es create conflict between the following servicing precautions called Electrostatically Sensitive (ES) Devices. Examples
and any of the safety precautions in this publication, always of typical ES devices are integrated circuits and some field
follow the safety precautions. effect transistors and semiconductor chip components.
Remember Safety First : The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC power 1. Immediately before handling any semiconductor compo-
source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnecting or reconnecting any internal electrical cially available discharging wrist strap device, which should
plug or other electrical connection. be removed for potential shock reasons prior to applying
(3) Connecting a test substitute in parallel with an electro- power to the unit under test.
lytic capacitor.
Caution: A wrong part substitution or incorrect polarity 2. After removing an electrical assembly equipped with ES
installation of electrolytic capacitors may result in an devices, place the assembly on a conductive surface such
explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this DVD or any of its
assemblies. 3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean elec-
trical contacts by applying an appropriate contact cleaning 4. Use only an anti-static solder removal device. Some solder
solution to the contacts with a pipe cleaner, cotton-tipped removal devices not classified as “anti-static” can generate
swab, or comparable soft applicator. electrical charges sufficient to damage ES devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be 6. Do not remove a replacement ES device from its protective
equipped. package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
5. Do not apply AC power to this DVD and / or any of its elec- electrically shorted together by conductive foam, aluminum
trical assemblies unless all solid state device heat sinks are foil, or comparable conductive material).
correctly installed.
7. Immediately before removing the protective material from
6. Always connect the test instrument ground lead to an the leads of a replacement ES device, touch the protective
appropriate ground before connecting the test instrument material to the chassis or circuit assembly into which the
positive lead. Always remove the test instrument ground device will be installed.
lead last.
Caution: Be sure no power is applied to the chassis or cir-
Insulation Checking Procedure cuit, and observe all other safety precautions.
Disconnect the attachment plug from the AC outlet and
turn the power on. Connect an insulation resistance meter 8. Minimize bodily motions when handling unpackaged
(500V) replacement ES devices. (Normally harmless motion such
to the blades of the attachment plug. The insulation resis- as the brushing together of your clothes fabric or the lifting
tance between each blade of the attachment plug and acces- of your foot from a carpeted floor can generate static elec-
sible conductive parts (Note 1) should be more than 1Mohm. tricity sufficient to damage an ES device.)
Note 1: Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.

1-4
 THE PROCESS OF DISC / USB DOWNLOAD
METHOD 1. Please follow the below process to download a program with disc.

1) Turn on the DVD-player.

(Note. Be sure that there is no disc in DVD-player)

2) Press “SETUP” button on Remote control.

3) Choose a “display” menu by using the cursor button and then choose a “TV Aspect” menu. And choose “16:9”
menu.

4) Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(numerical button) --> Enter key on remote control to confirm the
system information.

5) Remember or write the model name.

6) Change the program file name of new version (rename) to the model name.
Model name : LG_DV_LVC10F33208CMV
Ex> New ver. program file --> LG_DV_LVA10F73208CHE_V0.4.ROM
Rename : LG_DV_LVC310F732080MV.ROM --> LG_DV_LVC10F33208CMV

1-5
7) Burn the changed file into disc.

8) Open tray, insert disc and close tray.

9) The below picture will appears on the screen.

10) Tray will open automatically. Take off the disc and press PLAY to upgrade.

11) After download process completed. DVD player will turn-off and turn on automatically.

12) Do it again the process 1, 2, 3, 4 to confirm the version.

1-6
METHOD 2. Please follow the below process to download a program with USB.

1) Turn on the DVD-player.

(Note. Be sure that there is no disc in DVD-player)

2) Press “SETUP” button on Remote control.

3) Choose a “display” menu by using the cursor button and then choose a “TV Aspect” menu. And choose “16:9”
menu.

4) Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(numerical button) --> Enter key on remote control to confirm the
system information.

5) Remember or write the model name.

6) Change the program file name of new version (rename) to the model name.
Model name : LG_DV_LVC10F33208CMV
Ex> New ver. program file --> LG_DV_LVA10F73208CHE_V0.4.ROM
Rename : LG_DV_LVC310F732080MV.ROM --> LG_DV_LVC10F33208CMV

1-7
7) Save or Copy the changed file into USB Flashdisk on root directory.
8) Make sure the isn’t anything inserted on the set and Plug in the USB Flashdisk.
As the return icon displays, press the Return button on remote control.

9) The below picture will appears on the screen.

10) Take off the USB and press PLAY to upgrade.

11) After download process completed. DVD player will turn-off and turn on automatically.
12) Do it again the process 1, 2, 3, 4 to confirm the version.

1-8
 SPECIFICATIONS
• GENERAL
Power requirements AC 200 V ~ 240 V, 50/60 Hz
Power consumption 11 W
Dimensions (Approx.) 270 x 35 x 195mm (W x H x D) without foot
Net Weight (Approx.) 1.4 kg
Operating temperature: 5°C to 35°C
Operating humidity 5% to 90%
Laser Semiconductor laser
Signal system PAL / NTSC

• INPUTS
USB IN 4 pin (USB 2.0 / 1.1 standard)

• OUTPUTS
Video Output 1.0V(p-p), 75Ω, sync negative,
RCA jack x 1
Audio Output 2.0 Vrms (1kHz, 0dB), 600 Ω,
RCA jack (L, R) x 1
Digital Output (Coaxial) 0.5 V(p-p), 75 Ω,
RCA jack x 1

1-9
MEMO

1-10
 SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ......................................................................................................................................... 2-2

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-2
2. DECK MECHANISM SECTION (DP-15) .................................................................................................. 2-3
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-4

2-1
 250

462

A44

A
B

465

A43

2-2
468
1. CABINET AND MAIN FRAME SECTION

468
A
261 B
462 MAIN
EXPLODED VIEWS

260 BOARD

284
462 A46
261
283 300
278 SMPS
BOARD

A47
2. DECK MECHANISM SECTION (DP-15)

001
A01
A02 002
439 003
018

013

014
020

017

435
015B 016
015
015A

010
440

026 442

012

442

012
442
037
012
A03

019

2-3
3. PACKING ACCESSORY SECTION

813 Plug Ass’y 3 way 808 Batteries

801 Owner’s manual 900 Remote control

803 Packing 804 Packing Sheet

803 Packing

802 Box Carton

2-4
 SECTION 3
ELECTRICAL

CONTENTS

ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2

1. NO BOOTING ......................................................................................................................................... 3-2
2. NO VIDEO OUTPUT ............................................................................................................................... 3-7
3. NO AUDIO OUTPUT .............................................................................................................................. 3-8

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................... 3-9

1. SMPS TROUBLESHOOTING FLOW ..................................................................................................... 3-9
2. POWER CHECK FLOW ....................................................................................................................... 3-11
3. SYSTEM OPERATION FLOW .............................................................................................................. 3-12
4. SYSTEM TEST FLOW .......................................................................................................................... 3-13

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ....................................................... 3-19

1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL ................................................................... 3-19
2. SDRAM CLOCK .................................................................................................................................... 3-21
3. TRAY OPEN/CLOSE SIGNAL .............................................................................................................. 3-21
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-22
5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-22
6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION) ......................................... 3-23
7. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION) .............................................................. 3-23
8. FOCUS ON WAVEFORM ..................................................................................................................... 3-24
9. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)................................................... 3-25
10. MT1389V AUDIO COAXIAL OUTPUT (SPDIF).................................................................................... 3-26
11. MT1389V VIDEO OUTPUT WAVEFORM ............................................................................................ 3-26
12. AUDIO OUTPUT FROM MT1389V....................................................................................................... 3-27

WIRING DIAGRAM .......................................................................................................................................... 3-28

BLOCK DIAGRAMS ........................................................................................................................................ 3-29

1. OVERALL BLOCK DIAGRAM .............................................................................................................. 3-29
2. SMPS & KEY BLOCK DIAGRAM ......................................................................................................... 3-30
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-31
4. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-32
5. SERVO BLOCK DIAGRAM .................................................................................................................. 3-33
6. A/V BLOCK DIAGRAM ......................................................................................................................... 3-34

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-35

1. SMPS & KEY / LED CIRCUIT DIAGRAM ............................................................................................ 3-35
2. MAIN-MPEG CIRCUIT DIAGRAM ........................................................................................................ 3-37
3. MAIN-SERVO CIRCUIT DIAGRAM ...................................................................................................... 3-39
4. MAIN-AV CIRCUIT DIAGRAM .............................................................................................................. 3-41

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-43

1. ICs ......................................................................................................................................................... 3-43
2. TRs ........................................................................................................................................................ 3-45
3. CAPACITORS ....................................................................................................................................... 3-45
4. CONNECTORS ..................................................................................................................................... 3-46

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-47

1. MAIN P.C.BOARD ................................................................................................................................ 3-47
2. SMPS & KEY / LED P.C.BOARD ......................................................................................................... 3-49

3-1
 ONE POINT REPAIR GUIDE
1. NO BOOTING
When you plug power cord and turn the unit on, LED won’t turn on, the unit won’t read disc normally.

1-1. Please check every output voltage.

1) Please check if output voltage 3.3 VA on MAIN board IC605 is normal.
If output voltage 3.3 VA is not normal, please check the working status of SMPS board.

2) Please check if output voltage 5 V on MAIN board of Q601 emitter is normal.

If output voltage 5 V of Q601 is not normal, please check 5 VA of CN602 pin3 the working status.
If output voltage 5 V is not normal, please check the working status of SMPS board.

3) Please check if output voltage 1.8 VA from MAIN board Q208 collector pin is normal.
If output voltage 1.8 V is not normal, please check the working status of MAIN board Q208.

Q208
(1.8 V regulator)

Q601
(5 V regulator)
IC605
(3.3 V regulator)

< MAIN board top view >

3-2
 ONE POINT REPAIR GUIDE
NO BOOTING
When you plug power cord and turn the unit on, LED won’t turn on, the unit won’t read disc normally.

1-2. Please check MAIN board IC601 signal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC601 pin8, pin19, pin50, pin68, pin84 is normal.
If output voltage 3.3 V is not normal, please check 3.3 VA power line of the MAIN board.

2) Please check if output voltage 1.8 V from IC601 pin54, pin90, pin123 is normal.
If output voltage 1.8 V is not normal, please check 1.8 V power line of the MAIN board.

3) Please check oscillating frequency 27 MHz of MAIN board X601 crystal is normal.
If oscillating frequency 27 MHz is not normal, please check if X601 and its peripheral circuit is in failure.

4) Please check if frequency 135 MHz of IC601 pin66 R_CLK is normal.

If frequency 135 MHz is not normal, please check if IC601 is in failure.

IC601
(MPEG)

X601
(X-TAL)

< MAIN board top view >

3-3
 ONE POINT REPAIR GUIDE
NO BOOTING
When you plug power cord and turn the unit on, LED won’t turn on, the unit won’t read disc normally.

1-3. Please check MAIN board IC IC603 signal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC603 pin1, 3, 9, 14, 27, 43, 49 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of MAIN board.

2) Please check every signal connected between IC603 and IC601 pin45 ~ 86, especially including
DATA and ADDRESS signal.
If DATA and ADDRESS signal is not normally output, please check if IC603 is in failure.

IC603
(SDRAM)

IC601
(MPEG)

< MAIN board top view >

3-4
 ONE POINT REPAIR GUIDE
NO BOOTING
When you plug power cord and turn the unit on, LED won’t turn on, the unit won’t read disc normally.

1-4. Please check MAIN board IC IC602 signal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC602 pin8 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of MAIN board.

2) Please check every signal connected between IC602 and IC601, especially including CE, DATA and
CLK signal.
If CE, DATA and CLK signal is not normally output, please check if IC602 is in failure.

IC601
(MPEG)

IC602
(FLASH)

< MAIN board top view >

3-5
 ONE POINT REPAIR GUIDE
NO BOOTING
When you plug power cord and turn the unit on, LED won’t turn on, the unit won’t read disc normally.

1-5. Please check MAIN board IC201 signal and its peripheral circuit.
1) Please check if output voltage 5 V from IC201 pin8, pin19 is normal.
If output voltage 5 V is not normal, please check 5 V power circuit of MAIN board.

2) Please check every signal connected between IC201 and IC601, especially including F+, F-,T+, T-,
SP+, SP-, SL+, SL- signal to drive MD.
If F+, F-, T+, T-, SP+, SP-, SL+, SL- signal is not normally output, please check if IC201 is in failure.
If IC201 signal is not normally output, please check connection MD of CN202 to MD if is in failure.

2) Please check every signal connected between MD to IC601, especially including RFA, RFB, RFC,
RFD, RFE, RFF signal from MD.
If RFA, RFB, RFC, RFD, RFE, RFF signal on IC601 pin1 ~ 6 is not normally output,
please check connection MD of CN201 to MD if is in failure.

IC201
(SERVO)

IC601
CN201 (MPEG)

CN202

< MAIN board top view >

3-6
 ONE POINT REPAIR GUIDE
2. NO VIDEO OUTPUT
When you plug power cord and turn the unit on, LED will turn on, the unit will read disc normally,
but it won’t have video output or component output.

2-1. Please check the solder joint status of MAIN board connector JK701.
If JK701 has cold solder joint, JK701 pins should be oxidized, and please replace JK701.

2-2. Please check CVBS signal of MAIN board IC601 pin99.

If CVBS signal is not normally output, please check if IC601 is in failure.

JK701
(AV JACK)

IC601
(MPEG)

< MAIN board top view >

3-7
 ONE POINT REPAIR GUIDE
3. NO AUDIO OUTPUT
When you plug power cord and turn the unit on, LED will turn on, the unit will read disc normally,
but it won’t have audio output.

3-1. Please check the solder joint status of MAIN board connector JK701.
If JK701 has cold solder joint, JK701 pins should be oxidized, and please replace JK701.

3-2. Please check the working status of MAIN board IC702.

If output voltage 12 V on IC702 pin8 is not normal, please check 12 V power circuit of MAIN board.
If AL and AR signal from IC702 pin1, 2, 6, 7 is not normally output, please check if IC702 is in failure.

3-3. Please check the working status of MAIN board IC601.

If AL and AR signal from IC601 pin116, pin118 is not normally output, please check if IC601 is in failure.

JK701
(AV JACK)

IC702
(AUDIO)

IC601
(MPEG)

< MAIN board top view >

3-8
 ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS TROUBLESHOOTING FLOW

No 5 VA

YES

NO Replace the FR101

Is the FR101 normal? (Use the same ICW)

YES

Is the D105/D106/D107/ NO Replace the

D108 normal? D105/D106/D107/D108

YES

Is the Vcc (about 17V) NO

supplied to IC101 Pin2?
Check or Replace the IC101

YES

NO Replace D123
Is the D123 normal? or check if any short circuits

YES

Is there about 2.5V at NO

Replace the IC103
the IC103 Pin1?

YES

NO Replace D125
Is the D125 normal?
or check if any short circuits

YES

Is the transformer NO
Replace T101, IC102, IC103
or feed back circuits

YES

Power Line of Main

PCB(DVD) is short

3-9
 ELECTRICAL TROUBLESHOOTING GUIDE

No 14 VA

YES

Is the 14 VA
NO Replace D125
on cathode of D125? or check if any short circuits

YES

Is the 5 VA NO
Check 5 VA troubleshooting flow
on cathode of D123?

YES

Check or replace transformer

No 12 V

YES

Is the 14 VA supplied to NO
Check 14 VA troubleshooting flow
emitter of Q603

YES

Is the 12 V output NO Check Power control H from IC601

on collector of Q603? It must be High state during power on

YES

Check 12 V line circuits

3-10
 ELECTRICAL TROUBLESHOOTING GUIDE
2. POWER CHECK FLOW

No 3.3 VA

YES

Is the 5 VA on NO
Check 5 VA troubleshooting flow
pin3 of IC605?

YES

Is the 3.3 V on NO
Check voltage reference pin1 of IC605
pin2 of IC605?

YES

Replace IC605 or check output circuits

No 5 V

YES

Is the 5 VA on NO
Check 5 VA troubleshooting flow
collector of IQ601?

YES

Is the 5V on NO
Check voltage on base of Q601 or ZD601
emitter of IQ601?

YES

Replace Q601 or check output circuits

No 5 V USB

YES

Is the 5VA on NO
Check 5 VA troubleshooting flow
collector of IQ605?

YES

Is the 5V on NO
Check voltage on base of Q601 or ZD601
emitter of IQ605?

YES

Replace Q601 or check output circuits

3-11
 ELECTRICAL TROUBLESHOOTING GUIDE
3. SYSTEM OPERATION FLOW

Power on

Show LOGO

YES
Tray closed?

NO

Tray close to closed position

YES
SLED at inner side?

NO

SLED moves to inner position

1. Judge whether have disc and disc type

2. Jump to related disc reading procedure

YES
Recieve OPEN/CLOSE Key?

NO

1. Execute pressed Key & IR key

2. System operation routine loop

1. Stop playback & open Tray

2. Display tray open message & LOGO
NO

YES
Receive CLOSE Key?

3-12
 ELECTRICAL TROUBLESHOOTING GUIDE
4. SYSTEM TEST FLOW

TEST

Check the AC NO
Voltage Power PCBA Replace power PCBA or AC transformer.
(110V or 220V)

YES

Switch on the power PCBA

Is the DC supply output OK? NO Check DC output from SMPS

(3.3VA,5.3VA,12V) (5 VA and 12 VA)

YES

Make sure the main PCBA don't

short on VCCs and switch it on.

YES

Is 3.3V NO Check 3.3V and 1.8V line

and 1.8V DC output normally
on Main PCBA? on Main PCBA?

YES

Connect to PC RS232 cable and

update the FLASH memory code.

1. Check 27MHz system clock.

2. Check system reset circuit.
Update FLASH NO 3. Check FLASH R/W enable signal PRD,
successfully? RWR.
4. Check RS232 SIGNALS.
5. Check FLASH Memory related circuit.
YES

3-13
 ELECTRICAL TROUBLESHOOTING GUIDE

RESET or power on.

Check connection line

NO Flash NO between Flash & Mpeg and
Show LOGO? memory operates the Flash access time
properly?
whether is suitable or not
YES
Check connection RAM address and RAM
SDRAM NO data between SDRAM & Mpeg and check if
works properly? the SDRAM is damage

YES

Is the Mpeg NO Check connection Video

Video outputs output line to Jack
properly ?
YES
YES

Have TV NO Check the filtering and

signal output? amp circuit of TV signal.

YES

Check AV cable
connection to TV set.

Does Is TROPEN
Tray move inside NO NO Check the load OPEN &
& TRCLOSE signal
when it is not at closed outputs properly? CLOSE switch
position?
YES

Normal NO Check the Tray control signal IO

OPEN & CLOSE pins on Mpeg and Servo IC
signal?
YES YES

Is LOAD+ NO Check the Tray control

& LOAD-signal outputs
properly? amplifying circuit on Motor driver.

YES

Check the cable connection

B
between main PCBA and loader.

3-14
 ELECTRICAL TROUBLESHOOTING GUIDE

Does
the SLED move NO Is STBY NO Check STBY connection
to inner side when it is pin of Motor IC between MPEG
at outter position? is High? and Motor driver IC
YES

Is DMSO NO Check DMSO connection

pin level higher than between MPEG
1.65V? and Motor driver IC
YES YES

Is SL+ NO Check the amp circuit on

& SLP- signal outputs motor driver.
properly?
YES

Do not put in disc and Check the cable

tray close. connection with MECHA.

Optical Lens NO Is FOSO NO Check FOSO connection

has movements for pin outputs to motor between MPEG
searching focus? driver? and Motor driver IC

YES

Is F+ NO Check the amp circuit

YES & F-pin outputs on motor driver.
properly?
YES

Check cable connect on

C with pick-up head.

3-15
 ELECTRICAL TROUBLESHOOTING GUIDE

Laser NO DVD_LD, NO Check the Laser power circuits

turns on when CD_LD output on Mpeg IC and connection to
reading disc? properly? power transistor

YES

Collector voltage NO Check the related circuit on

of power transistor laser power transistor
is OK?
YES
YES

Check cable connection

between transistor ouput
and pick-up head.

NO
Put disc in? Laser off

YES

Disc ID NO NO Check the related circuit

Proper RF signal
is correct? on OPU on RF signal.
YES

YES Check DVD_LD &

CD_LD signal

Does NO Is FMSO NO Check FMSO PWM signal

PWM signal from Mpeg IC
spindle rotate? outputs properly? related circuit on MPEG to Servo

YES

YES Is SP+ NO Check the spindle control

& SP-signal outputs amp circuit of motor driver
properly?

YES

D Check the cable connection

between spindle and main
PCBA.

3-16
 ELECTRICAL TROUBLESHOOTING GUIDE

NO Is RF NO Check RF connections
Focus on OK? signal A,B,C,D,of MPEG IC between MPEG
properly? and Pick up head

YES

Is the NO Check FOSO connection

FOSO signal on MPEG IC between MPEG
properly? and Motor driver IC

YES
YES Is F+
NO Check the focus control
& F-pin outputs
properly? amp circuit on motor driver

YES

Check cable connection on

pick-up head.

NO Is the NO Check TRSO connection

Track on OK? TRSO signal on MPEG IC between MPEG
properly? and Motor driver IC

YES

Is T+ NO Check the tracking control

& T-pin outputs
properly? amp circuit on motor driver
YES
YES

Check cable connection on

pick-up head.

NO
Disc is play? Check RF signal waveform.

YES

3-17
 ELECTRICAL TROUBLESHOOTING GUIDE

Normal NO Audio NO Check connection between

Audio output when AMP received correct
disc playback? data stream? MPEG and Audio AMP

YES

Normal NO Check the related

Audio AMP out? circuit of Audio AMP.

YES
YES

Check Audio filter, Check 12V power supply

amplify, mute circuit. from SMPS board

Is the Remocon NO Is the IR signal and level NO Replace Remocon receiver

function? to Mpeg is normally? RC901

YES YES

Check connection IR from

TEST END
SMPS board to Main board

3-18
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL
1) MT1389V main clock is at 27MHz (X601)

XY_

XY^
XY]

XY\
j]YX

[U^œm
j]`X
XWW•m

ymnVvwpuu
ymoVvwpuw

ympuVvwv|{V
ympw
nuk

i X
ymh
j Y
ymi
k Z
ymj
h [
ymk
m \
yml
l ]
ymm
^
h}kkX_†Y

tkpX
1 _
h}kkZZ†X
mvzv j]Y[ `
{yzv {hsp
YY—m y]W]
mtzv XWWr XW
ktzv {hsv
j]Y\ ]WX
{yv|{ YY—m Y^to XX
{yjsvzl
nuk hnukZZ
vwT XY
1
}YW
vwR }YW
}Xw[
}Xw[ XZ
}YW }X[
skvX
z{i€ X[
skvY yl{
}y†jk
tkpX X\
}y†k}k tkpX

FIG 1-1

2) MT1389V reset is active high.

\}†|zi \}hTtv{vy
\}
r{jZY]\€
x]W\

Yj
Xl
XY}

Zi
Yj
Xl

3.3VA x]WX
r{jZY]\€

XWW•m‚uj„
j]]X
Zi

y][]

Xr
y][^
2 }ZZh
pj]W\
zk\}]n

Xr hXXX^ioThkq{ylX

2
[ }v|{
k]WX

hkqVnuk

v|{w|{

j]`]
puw|{


X Y Z
j]XY XWœm

y]Y^

XY}h
YYW
j]XZ
XWœm

XWW•m‚uj„

j]\`

y]Y_

Z]W

x]WZ
zi{Y`W^h|Oh|rP

PWR_CTL
Yj

Xl

3
XWW•m‚uj„
Zi

y]\W

y][`

j]]W


3
Xr

r{jZ_^\zTnyOhsnP
x]WY y]\X
y][\ Yj

RESET
w~y†j{s†o
Zi _UYr
[U^r Xl
j]^_

[U^r
y][Y


}ZZh

\}†|zi
nuk
YUYr

YUYr
y]]`

y]^W

4
|wX†^Vzkh
|wX†]Vzjs

k}kkZZ
zm†jz†

wyz{J
zm†kv

zm†jr
nwpv]

zm†kp

ykW
ykX

ykY
ykZ

yk[

yk\

yk]

yk^
pjl

py
Z`

[W

[X
[Y

[Z

[[
[\

[]

[^
[_

[`

\W
\X

\Y
\Z
Z\

Z]
Z^

Z_

FIG 1-2 4
XWr
YY

XWW•m
y][[

y]XW

j]Z\

j“–šŒG›–Gtwln
t†ylzl{
zm†kv
zm†jz

zm†jr
zm†kp

kxW

kxX

kxY

kxZ

kx[

kx\

kx]

kx^
zkh
zjs

py

3-19
 3) RS232 waveform during procedure (Downloading)

}X_h }ZZh

XWY
XWX
XWW

``
`_

`^
nuk

khj}kki
khj}kkh

khj}zzj
j}iz

mz
GGGGGGGGGGGGGGn
`] pvhV{yvwlu
}ylm
`\
khj}kkj j][W XWW•m

`[
}z{|VnwpvXZ slk†o

`Z
zwkpmVnwpvXY hzwkpm

5 TXD oz{yVnwpvXX
`Y w~y†j{s†o

`X
syVnwpvXW k†t|{lV{k

`W j]Z` XWW•m
k}kkX_
|kVnwpv`
_` yk 6 5
__
}z{kVnwpv_ {yv|{

_^
6 RXD nwpv^Vjrl {yjsvzl

_] thZ
yhZ
_\ thY
yhY
_[ j]Z_ XWW•m
k}kkZZ
_Z thX
yhX
_Y thW
yhW

FIG 1-3

4) Flash CE# enable signal and SCK signal during Downloading

7 CE#
}ZZh

XWW•m
j]X`

8 nuk

SCK
y]Y] y]ZY
y]Y[ pj]WY
XWr
 tY\sX]W]ltYpTXYn XWr
zm†jz y]W^ X jzJ }jj _
zm†kv W Y ovskJ ^
zvVzpvX
y]Y\ Z ~wJ zjsr ] zm†jr
XWr [ nuk \ zm†kp
zpVzpvW
j]\Z
j]_]


j]__




7 8
j]_`
j]_^

j]`W
j]_\







FIG 1-4

3-20
2. SDRAM CLOCK
DCLK = 128MHz, Vp-p=2.2, Vmax=2.7V
^_ kihW
ihW
^^ kyhzJ
yhzJ
^] kjhzJ
jhzJ
^\ k~lJ
y~lJ
^[ th[
yh[
^Z th\
yh\
^Y th]
yh]
^X th^
yh^
^W th_
yh_
]` th`
yh`

9
]_ j]Z^ XWW•m
k}kkZZ
]^ thXX
yhXX
X]W_
]] y]YY XYWvot zkjsr
yjsr
]\ kxtX
kxtX
9

k}zzZZ
ykXY

ykXX

ykXW

yk`

yk_
\`

]W
]X

]Y
]Z

][
FIG 2-1

3. TRAY OPEN/CLOSE SIGNAL

juYWY
stT X
stR Y
vwlu Z
jsvzl
10
[
CLOSE_SW nuk \ nuk 11
mtR 10
OPEN_SW ]
11 mtT ^
zwR _
yYXX
zwT `

12 CLOSE
pjYWX
nuk
ht\_`WG\
X
}pumj t|{l
Y
13 OPEN Z
{yi†X iphz

ylnvGY }pu{r
[
}puzsR {yi†Y
13 \
ylnvGX ylzl{
]
m~k }pusk
FIG 3-1 ^
yl} nuk

12
_
}ŠŠX }j{s
`
}v{yT }jjk
XW
}v{y } Y

3-21
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

SLD_PWM(1.9V/1.4V/1.1V)
nuk

yYX_

XWr
pjYWX
ht\_`WG\ŠG‹‹T—G 15
14 X
}pumj t|{l
Y_

Y Y^
{yi†X iphz
14 Z
ylnvGY }pu{r
Y]

DR_MUTE(3.3V)
[ Y\
}puzsR {yi†Y
\ Y[
ylnvGX ylzl{
15 ]
^
m~k }pusk
YZ

YY
FAN_SLD+(4.2V/2.8V/1.2V) yl} nuk yYX]
ZUZr
jY
XW

16
nuk
_ YX
}ŠŠX }j{s nuk
` YW
}v{yT }jjk
yYX\
16 XW
}v{yR }ŠŠY
X`

17 XX X_ YU^r
FAN_SLD-(4.2V/2.8V/1.5V) XY
}vzsR }vskT
X^
}vzsT }vskR
XZ X]
17 X[
}vmjT
}vmjR
}v{rT

}v{rR
X\

\}hTtv{v

FIG 4-1

5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)

pjYWX
nuk
18 ht\_`WG\Š
X
FOD(1.8V/1.65V/1.5V) }pumj t|{l

18 Y
Z
{yi†X iphz

ylnvGY }pu{r
[
}puzsR {yi†Y
\
ylnvGX ylzl{
FCS+(3.5V/2.8V/2.0V) ]
m~k }pusk
^
yl} nuk
yYX[
YUYr
19 FCS-(3.3V/2.7V/1.5V) _
nuk }ŠŠX }j{s
`
}v{yT }jjk
20 XW
}v{yR }ŠŠY
XX
}vzsR }vskT
XY
}vzsT }vskR
XZ
}vmjT }v{rT
X[
}vmjR }v{rR
20
19

FIG 5-1

3-22
6. LASER POWER CONTROL RELATED SIGNAL (NO DISC CONDITION)

{ORP X]
{OTP X^

MDI1(0V/180mV) mOTP X_

21 z~†wkpj

nuk
X`

YW
jk†sk YX
21
22 tvuVtwk YY
DVD_LD(3.3V/2.3V) jk†}y YZ
jYY[
CN201
23 XWW•m

CD_LD(3.3V/2.3V) nuk

\} ym}ZZ

sYW]
XWWW–” yYWX jYWY yYWY jYWZ

[U^ XWœm [U^ XWœm

skvX
jYWX jYYX xYWY
r{hX\W[Tny
XWœm XWW•m l l
i xYWX
r{hX\W[Tny
i 22
j j
skvY
FIG 6-1 nuk

23 ymv

7. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)

XWr
yYX
pjYWX
ht\_`WG\ŠG‹‹T—G
X Y_
SPD_PWM(1.65V/0.3V) Y
}pumj t|{l
Y^
24
{yi†X iphz
Z Y]
ylnvGY }pu{r
[ Y\
}puzsR {yi†Y
\ Y[
ylnvGX ylzl{
] YZ
m~k }pusk
^ YY

}ZZh
yl} nuk yYX] jYW^
24 ZUZr XWœm
nuk
25 _
}ŠŠX }j{s
YX
nuk

FAN_SPN-(4.5V/2.8V)
` YW
}v{yT }jjk
yYX\
XW X` 25
26 XX
}v{yR }ŠŠY
X_ YU^r 26
}vzsR }vskT
XY X^
FAN_SPN+(1V/2.8V) XZ
}vzsT }vskR
X]
}vmjT }v{rT
X[ X\
}vmjR }v{rR
\}hTtv{vy

jYY_ jYW[ jYW`

FIG 7-1

3-23
8. FOCUS ON WAVEFORM

27 FOD

}X_h
28 }ZZh

FCS+
29 FCS-
jYW]
XWœm
r{hXY`_€
xYW_

Yj

Xl
yYYW yYX`

XrG‚XL„ \XWG‚XL„

Zi
pjYWX
27 ht\_`WG\ŠG‹‹T—G
X Y_
}pumj t|{l
Y Y^
FIG 8-1 (DVD) Z
{yi†X iphz
Y]
ylnvGY }pu{r
[ Y\
}puzsR {yi†Y
\ Y[
ylnvGX ylzl{
] YZ
m~k }pusk
^ YY
yl} nuk

nuk
_ YX
}ŠŠX }j{s
` YW
}v{yT }jjk
XW X` yYX\
}v{yR }ŠŠY
XX X_ YU^r
}vzsR }vskT
XY X^
27 FOD XZ
}vzsT }vskR
X]
}vmjT }v{rT
X[ X\
}vmjR }v{rR
28
28 29
FCS+
jYY_ jYW[ j
29 FCS- XWW•m XWœm 

nuk

FIG 8-2 (CD)

3-24
9. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)

30 TRD

31
TRK+
32 TRK-

r{hXY`_€
xYW_

Yj

Xl
Zi
nuk

yYX_

XWr
pjYWX
ht\_`WG\ŠG‹‹T—G
X Y_
}pumj t|{l
Y Y^
{yi†X iphz
FIG 9-1 (DVD) Z
ylnvGY }pu{r
Y]

[ Y\
}puzsR {yi†Y
\
ylnvGX ylzl{
Y[ 30
] YZ
m~k }pusk
^ YY
yl} nuk yYX] jYW^
ZUZr XWœm
nuk
_ YX
}ŠŠX }j{s nuk
` YW
}v{yT }jjk
XW X` yYX\
}v{yR }ŠŠY
XX X_ YU^r
}vzsR }vskT
XY X^
}vzsT }vskR

30 TRD XZ
}vmjT }v{rT
X]
X[ X\
}vmjR }v{rR
32 \}hTtv{vy

31
31
TRK+ jYY_ jYW[ jYW`
TRK-
32
XWW•m XWœm 

nuk

FIG 9-2 (CD)

3-25
10. MT1389V AUDIO COAXIAL OUTPUT (SPDIF)

33
33 j^YX y^WX y^WY ^\
hzwkpm
XWW•m XWW
j^YY j^YZ y^WZ
XWW—m XWW—m XXW

FIG 10-1

11. MT1389V VIDEO OUTPUT WAVEFORM

1) 100% COLOR BAR

s^WX YYWuo
jvttvu

j^[X
j}iz
uj‚XW—m„
XWW—m‚uj„

}ZZh
ih}``

y^W[
j^Y`

k^W[

34
34
^\G‚XL„
Xj
Zh

[U^œm
j^^_

FIG 11-1

3-26
12. AUDIO OUTPUT FROM MT1389V

35 36

FIG 12-1

y^X^
y^X` 35
j^XW YYr y^YZ ZZW j^XX XWœm
hs
XWœm ^U\r j^Z\ pj^WY j^Z`
y^YX

\UXr

]_W—m ]_W—m XY}

h[\_Wt{yTlX
j^Z^

XWW—m

nuk
nuk v|{w|{GX y^Y_ XW
XY} }jj _
X puw|{GXT
h v|{w|{GY ^
T R j^Z[
y^Y^ Xr Y i
puw|{GYT ] OtsjjP
R T
Z puw|{GXR
y^Y\
\U]r

\ nuk
}ll
YYWœm
j^W^

[ puw|{GYR
XWœm
j^W_

y^Y] nuk
[U^r

j^W` y^Y[
y^X_ ^U\r nuk y^YY j^Z_ j^XY XWœm
hy
XWœm \UXr XWW—m ZZW
j^Z] j^[W
]_W—m
]_W—m
36
XWWr

}ZZh y^YW YYr

y^ZW

nuk
nuk

3-27
 MD
Motor
LD/SP MD RF Pickup
9P 23P

LED
5VA
1
5VA
2
GND Video
3
14VA Audio L/R
4
Coaxial
5 GND RCA 4P

IR

3-28
USB+
6 5.1 Channel
USB-
7 RCA 8P
5V USB
BtoB connector

8
KEY 2
9
SMPS / IO KEY 1
WIRING DIAGRAM

10
LED H MAIN Board
11
12 IR

USB
POWER
 3.3VA
DISC 3.3VA
IC602 IC603
SPI Flash SDRAM
SST25VF080B EM638165TS-6G
DVD : A, B, C, D, RFO (16M bit)
CD : A, B, C, D, E, F, RFO Key Play eject
SPINDLE (16M bit)
MOTOR PICK MDI1, IOA, V20
M UP
LDO1, LDO2
Key_1 Key_2
SLED

SDCLK;DRA

Ma0-11
DQ0-15
LOADING (FEEDING) 27MHz
MOTOR MOTOR Pick-up

S#;DCAS#;DWE#

SF_DI, SF_DO

SF_CK, SF_CS
DBA0-1;DQM0-1

DECK MECHANISM
M M
1.2VA
Key_1
5V

3.3VA
RF + DSP + Karaoke + USB + MPEG IC
Key_2

LED_H
̻ LED
1. OVERALL BLOCK DIAGRAM

IC601

LOAD [+,-]
SL [+,-]
SP [+,-]
F [+,-], T [+,-]
IR
MT1389V IR
SMPS + TIMER

TRIN, TROUT MPEG CHIP 5V

OP [+,-] DP - USB -
5.6VA(M) ̻
USB
FMSO, DMSO, TRSO, FOSO DP + USB +

3-29
Jack
STBY, TROPEN, TRCLOSE 5.1 India Option
IC201
V1P4
AMTEK5890S
Motor Drive TRB ALS
ARS
Center

ASPDIF
CVBS
Woofer

D_MUTE
APWM_L +/=

APWM_R +/=
PWR_CTL_H
BLOCK DIAGRAMS

12 VA
12V
12V
12V

zž›Š•Ž 12V
IC702

AC 90V~240V
IC702
IC702

OP-AMP
OP-AMP
OP-AMP

50HZ/60Hz
NJM4580M
NJM4580M
NJM4580M

POWER
yln 5V/5V USB
BOARD
5.6VA
coaxial
yln 3.3VA
Center

Rear R

Rear L
Woofer

AL

1.2VA
AR

yln
 RECTIFIER(14V) LPF 12V

SNUBBER
RECTIFIER RECTIFIER(5.6V) LPF 5.6VA

FRONT & KEY

DP+

TRANS
DP- USB
2. SMPS & KEY BLOCK DIAGRAM

SWITCHING IC

3-30
LED_H
Swathing LED

RECTIFIER
CONNECTOR IR
R/C

AC100~240V
rl€ X

rl€ Gwsh€
FEED B.
CAUTION: HOT AREA
rl€ GY
rl€ GvwluVjsvzl
wv~lyGrl€
 t œ›ŒGj ™Šœ›
sYW[OoiP x^W] s]W`Goi
pj YWX
pj ]WZ
} jjXGht\_`Wz
l t ]Z_X]\{zT]n
s]W_OWP
|z i
pj ]WY
sYW]GOoiP
z z{Y\}mW_Wi
} jjGwŠ’œ—

s]WXGoi
slk pj ]WXGt{XZ_`}
\U]G} \} h khj}kkX
3. POWER BLOCK DIAGRAM

VG\}hTt–›–™ s]WZGoi
pj ]WXGt{XZ_`}
h } kkZZ†XbGh}kkZZ†Yb|zi†}ZZ
s]W^Goi
Pwr_ctl pj ]WXGt{XZ_`}
z l y}v h h k}kk
IC605

3-31
v—Œ•VŠ“–šŒGt kG s]W]Goi
3.3V REG ” –›–™ pj ]WXGt{XZ_`}
h wss}kk
s]W_Goi
sYW\Goi y m}ZZ z l y}v
} jjkGpjYWXG pj ]WXGt{XZ_`}
s k†jk h t \_`Wz kh j}kkhbkhj}kkibkhj}kkjb
ZUZG}hV
z l y}v pj ]WXGt{XZ_`}
}ZZh k} kkZZ
s k†k}k t ™ŒšŒ›G—œ““Gœ—

{ ptlyG s]WYGoi
pj ^WY yj `WX
XYG} pj ]WXGt{XZ_`}
u qt[\_Wt
h } kkX_†Xbh}kkX_†Yb|zi†}X_
}X_h
\UXGv—›–•
u qt[\_Wt pj ]WXGt{XZ_`}
AMTEK k} kkX_
REGULATOR
 h|kpvGp•›Œ™ˆŠŒ 5.1 Option
}pklvGp•›Œ™ˆŠŒ

AL
AR
Rear L

Woofer
Rear R

Center
IC702
IC702

OP-AMP
OP-AMP

12V
12V

NJM4580M
NJM4580M

D_MUTE
CVBS

Woofer
ALS

Center
ARS
4. SYSTEM BLOCK DIAGRAM

ASPDIF optical h|kpv

p•›Œ™ˆŠŒ

SF_CK, SF_CS IC602

SF_DI, SF_DO

3-32
pj]WX SPI Flash
SST25VF080B
IC201 t{XZ_`}G
t†ylzl{
AM5890S twlnGjopw
Motor Driver 3.3VA
SDCLK;DRAS#;DCAS#;DWE#

DBA0-1;DQM0-1 IC603
SDRAM
DQ0-15
EM638165TS-6G
RF + DSP + 5.1 Channel + USB + MPEG IC Ma0-11 (16M bit)

]WX
DP+
DP-

KEY_1
KEY_2
Y^t o¡

rΠGG |z iGG
 X601
27MHz
ALPC X-TAL
CMS-S77RFV

IOA

PICK IC601
UP MDI1 MT1389V
(IM) MPEG CHIP
5. SERVO BLOCK DIAGRAM

DVD : A,B,C,D,RFO
m–ŠœšSG CD : A,B,C,D,E,F,RFO
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3-33
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FOSO, TRSO
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MD T+, T- TRCLOSE,
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SL+, SL-
z“Œ‹Gt –›–™ IC201
LOAD+, LOAD- V1.8A
AM5890S(5Ch)
s–ˆ‹•ŽGt –›–™
Motor Drive IC
SP+, SP-
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OP+, OP-
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CIRCUIT DIAGRAMS
1. SMPS & KEY / LED CIRCUIT DIAGRAM IMPORTANT SAFETY NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO ON THE SCHEMATIC FOR EASY IDENTIFICATION. 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL THIS CIRCUIT DIAGRAM MAY OCCASIONALLY with specified part number.
DESIGN BE MODIFIED OR ALTERED WITHOUT DIFFER FROM THE ACTUAL CIRCUIT USED. THIS 2. Voltages are DC-measured with a digital voltmeter
12 PERMISSION FROM THE LG CORPORATION. ALL WAY, IMPLEMENTATION OF THE LATEST SAFETY during Play mode.
COMPONENTS SHOULD BE REPLACED ONLY WITH AND PERFORMANCE IMPROVEMENT CHANGES
TYPES IDENTICAL TO THOSE IN THE ORIGINAL INTO THE SET IS NOT DELAYED UNTIL THE NEW
CIRCUIT. SPECIAL COMPONENTS ARE SHADED SERVICE LITERATURE IS PRINTED.

11

10

2 CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

1 Warning
Parts that are shaded are critical with POWER + TIMER
respect to risk of fire or electrical shock.
EAX65044202-SD
2012. 07. 19
A B C D E F G H I J K L M N O P Q R S T

3-35 3-36
2. MAIN-MPEG CIRCUIT DIAGRAM

12

11

10
7 8
2

3
8 1 6 5

9
3

4
2

1
MPEG
: WAVEFORM NUMBER EAX64794602-SD(#1)
2012. 07. 19
A B C D E F G H I J K L M N O P Q R S T

3-37 3-38
3. MAIN-SERVO CIRCUIT DIAGRAM

12

11

22

10 23

21
6
27
18 15

14
5
13 30

24
12
4
11
10
16 25
17 26
3

20 32
19 31
28
2
29

: WAVEFORM NUMBER SERVO

EAX64794602-SD(#2)
2012. 07. 19
A B C D E F G H I J K L M N O P Q R S T

3-39 3-40
4. MAIN-AV CIRCUIT DIAGRAM
35
12

11

33
10

36

34
8

: WAVEFORM NUMBER AV
EAX64794602-SD(#3)
2012. 07. 19
A B C D E F G H I J K L M N O P Q R S T

3-41 3-42
CIRCUIT VOLTAGE CHART
1. ICs
PIN NO. NO DISC PLAYBACK PIN NO. NO DISC PLAYBACK PIN NO. NO DISC PLAYBACK PIN NO. NO DISC PLAYBACK PIN NO. NO DISC PLAYBACK PIN NO. NO DISC PLAYBACK
IC201 (SERVO) 14 0.582 0.582 59 0.881 0.932 104 1.925 1.759 11 0.635 0.475 1 0 0
1 1.386 1.386 15 0.001 0.174 60 0.012 0.001 105 0.002 0 12 0 0 2 0 0
2 1.791 1.775 16 0.001 0.174 61 0.786 0.973 106 0.002 0 13 0.653 0.571 3 0 0
3 2.756 1.326 17 3.291 2.943 62 0.745 1.662 107 2.695 2.689 14 3.281 3.28 4 0 0
4 1.386 1.394 18 3.293 2.254 63 0.781 0.678 108 3.245 3.242 15 2.581 2.219 5 5.6 5.6
5 1.239 1.239 19 3.272 3.271 64 0.762 0.722 109 3.276 3.272 16 3.196 3.103 6 5.6 5.6
6 0.009 0.009 20 3.292 2.146 65 2.579 2.071 110 3.276 3.272 17 3.098 2.971 7 3.292 3.291
7 0.007 0.008 21 1.387 1.437 66 1.381 1.361 111 1.743 1.569 18 3.135 3.107 8 3.292 3.291
8 5.02 5.12 22 0.009 0.009 67 0.032 0.043 112 0.001 0 19 0.003 0.003 IC702 (OP AMP)
9 0.001 0.001 23 0.009 3.201 68 3.284 3.283 113 0.001 0 20 1.744 1.517 1 5.6 5.6
10 0.001 0.001 24 1.387 1.381 69 0.039 0.043 114 1.594 1.591 21 2.071 1.752 2 5.6 5.6
11 2.876 2.714 25 1.388 1.363 70 0.046 0.051 115 3.275 3.274 22 0.062 0.058 3 5.6 5.6
12 2.876 2.645 26 0.001 0 71 1.799 1.521 116 1.451 1.459 23 0.289 0.349 4 0 0
13 2.869 2.715 27 0.012 0.013 72 0.932 1.171 117 1.582 1.639 24 2.241 1.996 5 5.6 5.6
14 2.869 2.726 28 0.012 0.013 73 1.478 1.448 118 1.636 1.461 25 2.214 1.997 6 5.6 5.6
15 2.868 2.741 29 3.278 3.276 74 1.042 1.439 119 0.004 0.006 26 1.798 1.684 7 5.6 5.6
16 2.868 2.738 30 0.001 0 75 3.199 3.171 120 1.634 1.605 27 3.281 3.28 8 12.18 12.19
17 1.424 3.872 31 0.752 0.753 76 3.064 3.096 121 3.282 3.281 28 0 0
18 1.423 1.391 32 1.88 1.881 77 3.197 3.106 122 3.282 3.281 29 1.341 1.34
19 5.02 5.12 33 0.081 0.082 78 1.738 1.162 123 1.898 1.895 30 1.994 1.439
20 3.27 3.27 34 0.116 0.118 79 0.001 0.001 124 0.001 0 31 0.929 1.428
21 5.02 5.12 35 3.217 3.212 80 2.071 1.743 125 0.986 0.986 32 1.796 1.532
22 0 0 36 0.179 0.179 81 0.062 0.073 126 0.985 0.985 33 0.046 0.058
23 1.386 1.794 37 1.283 1.202 82 0.287 0.232 127 0.698 0.562 34 0.039 0.046
24 3.27 3.27 38 1.268 1.088 83 2.241 2.098 128 0.711 0.614 35 0.032 0.043
25 5.02 5.12 39 1.145 1.011 84 3.283 3.283 IC602 (FLASH) 36 0.032 0.042
26 1.386 1.386 40 0.843 0.842 85 2.217 2.084 1 0.179 0.244 37 3.281 3.257
27 1.386 1.386 41 3.276 3.272 86 1.871 1.525 2 1.269 1.194 38 1.381 1.363
28 0.006 3.203 42 0.042 0.042 87 0.168 0.008 3 3.297 3.291 39 2.579 2.311
29 0 0 43 3.278 3.278 88 0.022 0.008 4 0.001 0.002 40 0.994 0.341
30 0 0 44 3.019 3.006 89 3.246 3.013 5 0.773 0.851 41 0 0
IC601 (MPEG) 45 0.821 0.851 90 1.898 1.895 6 1.169 1.037 42 0.751 0.787
1 1.998 1.741 46 0.878 0.738 91 3.281 3.272 7 3.297 3.291 43 3.281 3.28
2 1.997 2.032 47 0.832 0.767 92 3.135 3.153 8 3.292 3.291 44 0.675 0.429
3 1.998 1.653 48 0.694 0.737 93 1.852 1.518 IC603 (SDRAM) 45 0.729 0.762
4 1.996 1.752 49 0.777 0.873 94 0.572 0.464 1 3.281 3.28 46 0 0
5 1.994 1.569 50 3.282 3.281 95 3.254 3.253 2 0.817 0.637 47 1.062 1.116
6 1.995 1.862 51 0.816 0.942 96 0.243 0.163 3 3.281 3.28 48 0.971 1.057
7 1.881 1.882 52 0.607 0.724 97 1.175 1.175 4 0.942 1.212 49 3.281 3.28
8 3.271 3.272 53 0.777 1.092 98 0.001 0 5 0.821 1.12 50 1.036 1.277
9 0.876 0.866 54 1.892 1.891 99 0.434 0.396 6 0 0 51 1.051 1.121
10 0.877 0.874 55 2.921 2.593 100 3.249 3.248 7 0.832 0.865 52 0 0
11 0.001 0 56 0.743 0.824 101 3.249 3.248 8 0.655 0.877 53 0.509 1.092
12 1.994 1.996 57 0.834 0.724 102 0.644 0.871 9 3.281 3.28 54 0 0
13 1.385 1.387 58 0.812 0.841 103 3.24 3.217 10 0.571 0.822 IC 604 (EEPROM-OPTION)

3-43 3-44
2. TRs 3. CAPACITORS 4. CONNECTORS
MODE NO DISC PLAYBACK PIN name PIN name
NO DISC PLAYBACK LOCATION SPEC. PIN NO. STOP PLAYBACK PIN NO. STOP PLAYBACK
PIN NO. Functional Functional
+ - + -
Q201 CN101 7 FM- 2.88 2.5
C708 470u/16V 6.21 0 6.21 0
Emitter 3.28 3.27 1 5VA 5.1 5.1 8 SP+ 1.31 3.6
Collector 0.031 0.029 2 5VA 5.1 5.1 9 SP- 1.31 1.82
Base 3.28 3.28 3 GND 0 0 CN601
Q202 4 14VA 14 14 1 5VA 5.1 5.1
Emitter 3.28 3.01 5 GND 0 0 2 5VA 5.1 5.1
Collector 0.031 2.36 6 USB+ 0.007 0.008 3 GND 0 0
Base 3.28 2.26 7 USB- 0.007 0.008 4 14VA 14 14
Q208 8 5V USB 5 5 5 GND 0 0
Emitter 3.31 2.55 9 KEY2 3.24 3.21 6 USB+ 0.007 0.008
Collector 1.88 1.88 10 KEY1 3.24 3.21 7 USB- 0.007 0.008
Base 2.66 3.262 11 LED H 3.1 3.09 8 5V USB 5 5
Q601 12 IR 2.94 2.95 9 KEY2 3.24 3.21
Emitter 4.98 4.96 CN201 10 KEY1 3.24 3.21
Collector 5.63 5.62 1 HFM-Vcc(N.C) LD 4.97 4.97 11 LED H 3.1 3.09
Base 5.99 5.43 2 RF 1.41 1.68 12 IR 2.94 2.95
Q602 3 DVD-LD 0.47 2.32
Emitter 0 0 4 (N.C) _PICK SEL 3.92 4.09
Collector 0.01 0.01 5 DVD-VR 0.071 0.096
Base 0.67 0.67 6 GND 0 0
Q603 7 Vc 0.32 0.11
Emitter 12.4 12.4 8 Vcc 4.97 4.97
Collector 13 12.4 9 F 2.03 2.07
Base 13.1 11.55 10 E 2.03 2.08
Q605 11 A 2.03 2.08
Emitter 4.98 4.96 12 D 2.03 2.07
Collector 5.63 5.62 13 C 2.03 2.07
Base 5.99 5.43 14 B 2.03 2.08
Q701 15 F+ 2.87 2.77
Emitter 3.31 3.3 16 T- 2.85 2.65
Collector 3.28 0 17 T+ 2.85 2.69
Base 2.57 3.29 18 F- 2.85 2.58
Q702 19 SW 0.024 0.024
Emitter 0.03 0.04 20 LD-GND 0 0
Collector 0.04 0 21 CD-LD 0.68 0
Base 0.73 0.05 22 MPD 0.007 0.018
Q703 23 CD-VR 0.007 0.018
Emitter 0.04 0 CN202
Collector 0.04 0.06 1 LM- 0 1.88
Base 0.73 0.05 2 LM+ 0 1.76
3 OPEN 2.78 2.82
4 CLOSE 0.03 0
5 GND 0 0
6 FM+ 2.89 2.8

3-45 3-46
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-47 3-48
2. SMPS & KEY / LED P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-49 3-50
 SECTION 4
MECHANISM (DP-15)

CONTENTS

DECK MECHANISM PARTS LOCATIONS

• Top View..................................................................................................................................... 4-2
• Top View(without Tray Disc) .................................................................................................... 4-2
• Bottom View............................................................................................................................... 4-2

DECK MECHANISM DISASSEMBLY

1. Main Base .........................................................................................................................................4-3
1-1. Clamp Assembly Disc ........................................................................................................ 4-3
1-1-1. Plate Clamp ............................................................................................................. 4-3
1-1-2. Magnet Clamp.......................................................................................................... 4-3
1-1-3. Clamp Upper ............................................................................................................ 4-3
2. Tray Disc ..........................................................................................................................................4-3
3. Base Assembly Sled .......................................................................................................................4-4
3-1. Gear Feed .......................................................................................................................... 4-4
3-2. Gear Middle ........................................................................................................................ 4-4
3-3. Gear Rack. ......................................................................................................................... 4-4
4. Rubber Rear .....................................................................................................................................4-4
5. Frame Assembly Up/Down .............................................................................................................4-5
6. Belt Loading .....................................................................................................................................4-5
7. Gear Pulley .......................................................................................................................................4-5
8. Gear Loading ...................................................................................................................................4-5
9. Guide Up/Down ................................................................................................................................4-5
10. PWB Assembly Loading .................................................................................................................4-5
11. Base Main.........................................................................................................................................4-5

EXPLODED VIEW
1. Deck Mechanism Exploded View ...................................................................................................4-6

4-1
 DECK MECHANISM PARTS LOCATION
• TOP VIEW (WITHOUT TRAY) Procedure
Parts Fixing Type
Disass Fig-
Starting No. embly ure

1 Main Base 4-1

Clamp Assembly
1 2 4-1
Disc

1, 2 3 Plate Clamp 4-1

1, 2, 3 4 Magnet Clamp 4-1

1, 2, 3, 4 5 Clamp Upper 4-1

1 6 Tray Disc 4-2

1, 6 7 Base Assembly Sled 4-3

4 Screws,
1, 2, 6 8 Gear Feed 1 Connector 4-3
1 Locking Tabs

1, 2, 6, 8 9 Gear Middle

1, 2, 6, 8,
10 Gear Rack 1 Screw 4-3
• TOP VIEW (WITH TRAY) 9

1, 2, 7 11 Rubber Rear 4-3

Frame Assembly
1, 2, 7 12 1 Screw Bottom 4-4
Up/Down

1, 2 13 Belt Loading 1 Locking Tab 4-4

1, 2 ,13 14 Gear Pulley 4-4

1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4

1, 2, 7, 12,
16 Guide Up/Down 4-4
13, 14

1 Locking Tab
1, 2, 13 17 PWB Assembly
1 Hook Bottom 4-4
Loading
2 Screw

1, 2, 7, 12,
13, 14, 15, 18 Base Main 2 Locking Tabs 4-4
16, 17

• BOTTOM VIEW

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

4-2
 DECK MECHANISM DISASSEMBLY

MAIN BASE TRAY DISC

DISC CLAMP ASSEMBLY
PLATE CLAMP

MAGNET CLAMP

CLAMP UPPER

(Fig. A)
HOLDER BASE MAIN

BASE MAIN LEVER

BASE MAIN

BOTTOM SIDE VIEW

FIG. 4-1 FIG. 4-2

1. MAIN BASE (FIG. 4-1) 2. TRAY DISC (FIG. 4-2)

1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
2) Lift up the Clamp Assembly Disc in direction of Lever(B) of the Gear Emergency and pull the
arrow(A). Lever(B) in direction of arrow so that the Tray
3) Separate the Clamp Assembly Disc from the Disc is ejected about 15~20mm.
Holder Clamp. 2) Pull the Tray Disc until it is separated from the
1-1-1. Plate Clamp Base Main completely.
1) Turn the Plate Clamp to counterclockwise direc-
tion and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3
 RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
(S2)

RUBBER DAMPER

(S2) RUBBER DAMPER

(S2) Distinguish upper and
lower sides
(Assemble with care)

BASE PU

(S2)

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

FIG. 4-3

3. BASE ASSEMBLY SLED (FIG. 4-3) 3-3. Gear Rack

1) Release 4 Screw (S2). 1) Release the Scerw (S3)
2) Disconnect the FFC Connector (C1)
3-1. Gear Feed 4. RUBBER REAR (FIG. 4-3)
3-2. Gear Middle

4-4
 GUIDE UP/DOWN

GEAR LOADING

GEAR PULLEY

SCREW INSERTION
TORGUE CONTROL
(800gf DOWN) BASE MAIN
(L4)

BELT LOADING

(H1)
PWB ASSEMBLY LOADING (C2)

(S5)

BASE MAIN

(A) (A)

(B) UP/DOWN FRAME ASSEMBLY

(L5) (A)
GUIDE UP/DOWN
FIG. (A)
(B)
FIG. (B)
(C) GUIDE UP/DOWN
(B)

GUIDE UP/DOWN
FIG. (C)
FIG. 4-4

5. FRAME ASSEMBLY UP/DOWN (FIG. 4-4) 8. GEAR LOADING (FIG. 4-4)

Note 9. GUIDE UP/DOWN (FIG. 4-4)
Put the Base Main face down (Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A)
1) Release the screw (S4) as Fig.(A)
2) Unlock the Locking Tab (L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up
and then lift up the Frame Assembly Up/Down to the Guide Up/Down to separate it from the Base
separate it from the Base Main. Main.
Note Note
• When reassembling move the Guide Up/Down in When reassembling place the Guide Up/Down as Fig.
direction of arrow(C) until it is positioned as Fig. (C) and move it in direction arrow(B) until it is locked
(C).
• When reassembling insert (A) portion of the by the Locking Tab(L5). And confirm the Guide Up/
Frame Assembly Up/Down in the (B) portion of the Down as Fig.(A)
Guide Up/Down as Fig.(B) 10. PWB ASSEMBLY LOADING (FIG. 4-4)
6. BELT LOADING(FIG. 4-4) Note
Note Put the Base Main face down(Bottom Side)
Put the Base Main on original position(Top Side) 1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook
7. GEAR PULLEY (FIG. 4-4) (H1) on the Base Main.
1) Unlock the Locking Tab(L4) in direction of 3) Unlock 2 Locking Tabs(L6) and separate the
arrow(B) and then separate the Gear Pulley from PWB Assembly Loading from the Base Main.
the Base Main
11. BASE MAIN (FIG. 4-4)
4-5
 EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15)

001
A01
A02 002
439 003
018

013

014
020

017

435
015B 016
015
015A

010
440

026 442

012

442

012
442
037
012
A03

019

4-6