ASTM
ASTM
3
B232/B232M − 11
TABLE 1 Continued
Stranding Stranding Nominal
Size
Code Design Aluminum Wires Steel Wires O.D. of Mass,
Class
WordsA Aluminum/ Diameter, Diameter, Conductors, lb/1000 ft
cmil AWG Steel Number Layers Number Layers in.
in. in.
167 800 000 Pigeon AA, A 6/1 6 0.1672 1 1 0.1672 0 0.502 230.5
159 000 ... Guinea AA (HS) 12/7 12 0.1151 1 7 0.1151 1 0.576 396.3
134 600 ... Leghorn AA (HS) 12/7 12 0.1059 1 7 0.1059 1 0.530 335.5
133 100 00 Quail AA, A 6/1 6 0.1489 1 1 0.1489 0 0.447 182.8
110 800 ... Minorca AA (HS) 12/7 12 0.0961 1 7 0.0961 1 0.481 276.3
105 600 0 Raven AA, A 6/1 6 0.1327 1 1 0.1327 0 0.398 145.2
101 800 ... Petrel AA (HS) 12/7 12 0.0921 1 7 0.0921 1 0.461 253.8
83 690 1 Robin AA, A 6/1 6 0.1181 1 1 0.1181 0 0.354 115.0
80 000 ... Grouse AA (HS) 8/1 8 0.1000 1 1 0.1670 0 0.367 148.8
66 360 2 Sparate AA, A 7/1 7 0.0974 1 1 0.1299 0 0.325 106.63
66 360 2 Sparrow AA, A 6/1 6 0.1052 1 1 0.1052 0 0.316 91.2
41 740 4 Swanate AA, A 7/1 7 0.0772 1 1 0.1029 0 0.257 66.95
41 740 4 Swan AA, A 6/1 6 0.0834 1 1 0.0834 0 0.250 57.35
33 090 5 ... A 6/1 6 0.0743 1 1 0.0743 0 0.223 45.51
26 240 6 Turkey AA, A 6/1 6 0.0661 1 1 0.0661 0 0.198 36.02
A
Code words shown are provided here for information only. These code names apply to Class AA Bare Aluminum Conductors, Steel Reinforced (ACSR) as shown above.
They do not apply to Class A products shown in the above table.
Conversion factors:
1 cmil = 5.067 E – 0.4 mm2
1 in. = 2.54 E + 01 mm
1 lb/1000ft = 1.488 E + 00 kg/km
1 ft = 3.048 E – 01 m
1 lb = 4.536 E – 01 kg
1 lbf = 4.448 E – 03 kN
9.2 The number and diameter of aluminum and steel wires 10.1 The rated strength of a completed conductor shall be
and the area of cross section of aluminum wires shall conform taken as the aggregate strength of the aluminum and steel
to the requirements prescribed in Tables 1-5. components, calculated as follows. The strength contribution
of the aluminum wires shall be taken as the percentage,
9.3 Where compressed stranding is required in order to indicated in Table 6, of the sum of the strengths of the
insulate the conductor properly, one or more aluminum layers 1350-H19 wires, calculated from their specified nominal wire
of any stranded conductor consisting of 7 wires or more may be diameter and the appropriate specified minimum average
slightly compressed. The nominal diameter of the compressed tensile strength given in Specification B230/B230M. The
conductor is 3 % below the nominal diameter of noncom- strength contribution of the steel core wires shall be taken as
pressed conductor and the area of cross section after compress- the percentage, according to the number of layers of steel
ing is in accordance with Section 13. wires, indicated in Table 6, of the sum of the strengths of the
9.4 For “HS” (High Strength) type conductors as denoted in steel wires, calculated from their specified nominal wire
Table 1 and Table 2, unless specified by the customer, the diameter and the appropriate specified minimum stress at 1 %
4
B232/B232M − 11
TABLE 2 Construction Requirements—Aluminum Conductors, Steel Reinforced (ACSR)
Stranding Nominal
Outside
Size, Stranding Aluminum Wires Steel Wires Mass,
Class Diameter of
mm2 Design kg/km
Diameter, Diameter, Conductors,
Number Layers Number Layers
mm mm mm
1250 AA 84/19 84 4.35 4 19 2.61 2 47.85 4274
1250 AA 76/19 76 4.58 4 19 2.14 2 47.34 4023
1250 AA 72/7 72 4.70 4 7 3.13 1 46.99 3901
5
B232/B232M − 11
TABLE 2 Continued
Stranding Nominal
Outside
Size, Stranding Aluminum Wires Steel Wires Mass,
Class Diameter of
mm2 Design kg/km
Diameter, Diameter, Conductors,
Number Layers Number Layers
mm mm mm
140 AA 18/1 18 3.15 2 1 3.15 0 15.75 451.5
125 AA 26/7 26 2.47 2 7 1.92 1 15.64 503.7
125 AA 24/7 24 2.58 2 7 1.72 1 15.48 474.9
125 AA 18/1 18 2.97 2 1 2.97 0 14.85 401.3
extension given in Specification B498/B498M, B606, B802/ 12.2 In the calculation of the electrical resistance of a
B802M, or B803, whichever is applicable. conductor, the zinc-coated or Zn-5A1-MM coated steel core
10.2 Rated strength and breaking strength values shall be wires may be included.
rounded to three significant figures, in the final value only, in 13. Variation in Area
accordance with the rounding method of Practice E29.
13.1 The area of cross section of the aluminum wires of a
10.3 Rated strength of various constructions are given in conductor shall be not less than 98 % of the area specified.
Table 3 or Table 4. Unless otherwise specified by the purchaser, the manufacturer
may have the option of determining the cross-sectional area by
11. Density either of the following methods, except that in case of question
11.1 For the purpose of calculating mass per unit length, regarding area compliance, the method of 13.1.2 shall be used:
cross sections, etc., the density of aluminum 1350 shall be 13.1.1 The area of cross section may be determined by
taken as 2705 kg/m3 [0.0975 lb/in.3] at 20°C (Explanatory Note calculations from diameter measurements, expressed to four
5). decimal places, of the component aluminum wires at any point
when measured perpendicularly to their axes.
11.2 For the purpose of calculating mass per unit length,
13.1.2 The area of cross section of the aluminum wires of a
cross sections, etc., the density of galvanized or aluminized
conductor may be determined by Test Method B263. In
steel wire shall be taken as 7780 kg/m3 [0.281 lb/in.3] at 20°C.
applying that test method the increment in mass per unit length
resulting from stranding may be the applicable value specified
12. Mass Per Unit Length and Electrical Resistance
in 12.1 or may be calculated from the measured component
12.1 The mass per unit length and electrical resistance of a dimensions of the sample under test. In case of question
unit length of stranded conductor are a function of the length of regarding area compliance, the actual mass per unit length
lay. The approximate mass and electrical resistance may be increment due to stranding shall be calculated.
determined using the standard increments shown in Table 6.
When greater accuracy is desired, the increment based on the 14. Workmanship, Finish, and Appearance
specific lay of the conductor may be calculated (Explanatory 14.1 The conductor shall be clean and free of imperfections
Note 6). not consistent with good commercial practice.
6
B232/B232M − 11
TABLE 3 Rated Strength Aluminum Conductors, Steel Reinforced (ACSR)
Size
Stranding Design ACSR/GA2 ACSR/GA3 ACSR/GA4 ACSR/GA5,
Class ACSR/GC2
cmil AWG Aluminum/Steel ACSR/MA2, ACSR/MA3, ACSR/MA4, ACSR/MA5,
kips
kips kips kips kips
2 312 000 ... AA 76/19 56.7 54.8 58.5 59.9 60.4
2 167 000 ... AA 72/7 49.8 48.4 51.3 52.3 52.7
2 156 000 ... AA 84/19 60.3 57.7 62.8 64.8 65.4
1 780 000 ... AA 84/19 51.0 48.9 53.1 54.7 55.2
1 590 000 ... AA 54/19 54.5 51.6 57.5 59.7 60.4
1 590 000 ... AA 45/7 42.2 40.5 43.9 45.1 45.5
1 510 000 ... AA 54/19 51.7 48.9 54.5 56.6 57.3
1 510 000 ... AA 45/7 40.1 38.5 41.6 42.8 43.2
1 431 000 ... AA 54/19 49.1 46.4 51.7 53.7 54.4
1 431 000 ... AA 45/7 38.3 36.9 39.8 41.0 41.3
1 351 000 ... AA 54/19 46.3 43.8 48.8 50.7 51.3
1 351 000 ... AA 45/7 36.2 34.8 37.6 38.7 39
1 272 000 ... AA 54/19 43.6 41.2 46.0 47.7 48.3
1 272 000 ... AA 45/7 34.1 32.8 35.4 36.4 36.7
1 272 000 ... AA 36/1 26.4 26.0 27.0 27.4 27.6
1 192 500 ... AA 54/19 41.9 39.7 44.1 45.7 46.3
1 192 500 ... AA 45/7 32.0 30.7 33.2 34.1 34.4
1 113 000 ... AA 54/19 39.1 37.0 41.2 42.7 43.2
1 113 000 ... AA 45/7 29.8 28.7 31.0 31.9 32.2
1 033 500 ... AA 54/7 36.6 34.6 38.6 40.2 40.7
1 033 500 ... AA 45/7 27.7 26.6 28.8 29.6 29.8
1 033 500 ... AA 36/1 21.4 21.1 21.9 22.3 22.4
954 000 ... AA 54/7 33.8 32.0 35.7 37.1 37.6
954 000 ... AA 45/7 25.9 24.9 26.9 27.7 27.9
954 000 ... AA 36/1 19.8 19.5 20.3 20.6 20.7
900 000 ... AA 54/7 31.9 30.2 33.7 35.0 35.4
900 000 ... AA 45/7 24.4 23.5 25.4 26.1 26.3
795 000 ... AA 30/19 38.4 35.8 41.1 43.1 43.7
795 000 ... AA 54/7 28.2 26.6 29.7 30.9 31.3
795 000 ... AA 45/7 22.1 21.2 22.9 23.5 23.7
795 000 ... AA 26/7 31.5 29.6 33.5 34.9 35.4
795 000 ... AA 24/7 27.9 26.4 29.5 30.6 31.0
795 000 ... AA 36/1 16.8 16.5 17.2 17.4 17.5
715 500 ... AA 30/19 34.6 32.2 36.9 38.7 39.3
715 500 ... AA 26/7 28.4 26.6 30.1 31.4 31.9
715 500 ... AA 24/7 25.5 24.1 26.9 27.9 28.3
666 600 ... AA 26/7 26.4 24.8 28.0 29.3 29.7
666 600 ... AA 24/7 23.7 22.4 25.0 26.0 26.3
636 000 ... AA 30/19 31.5 29.4 33.6 35.2 35.8
636 000 ... AA 30/7 30.4 28.7 33.2 34.9 35.4
636 000 ... AA 26/7 25.2 23.6 26.8 27.9 28.3
636 000 ... AA 24/7 22.6 21.4 23.9 24.8 25.1
636 000 ... AA 36/1 13.8 13.5 14.0 14.2 14.3
636 000 ... AA 18/1 15.7 15.3 16.3 16.7 16.9
605 000 ... AA 30/19 30.0 28.0 32.0 33.5 34.0
605 000 ... AA 30/7 28.9 27.3 31.6 33.2 33.7
605 000 ... AA 26/7 24.3 22.8 25.8 26.9 27.3
605 000 ... AA 24/7 21.6 20.4 22.7 23.6 23.9
556 500 ... AA 30/7 27.8 25.8 29.7 31.2 31.7
556 500 ... AA 26/7 22.6 21.2 24.0 25.0 25.3
556 500 ... AA 24/7 19.8 18.7 20.9 21.7 22.0
556 500 ... AA 18/1 13.7 13.4 14.3 14.6 14.8
477 000 ... AA 30/7 23.8 22.1 25.5 26.8 27.2
477 000 ... AA 26/7 19.5 18.4 20.7 21.6 21.9
477 000 ... AA 24/7 17.2 16.2 18.1 18.8 19.0
477 000 ... AA 18/1 11.8 11.5 12.3 12.6 12.7
397 500 ... AA 30/7 20.3 18.9 21.7 22.8 23.1
397 500 ... AA 26/7 16.3 15.3 17.2 18.0 18.2
397 500 ... AA 24/7 14.6 13.9 15.4 16.0 16.2
397 500 ... AA 18/1 9.94 9.7 10.4 10.6 10.7
336 400 ... AA 30/7 17.3 16.2 18.5 19.4 19.7
336 400 ... AA 26/7 14.1 13.3 14.9 15.5 15.7
336 400 ... AA 18/1 8.68 8.4 8.96 9.17 9.24
300 000 ... AA 26/7 12.7 12.0 13.4 14.0 14.2
266 800 ... AA 26/7 11.3 10.6 11.9 12.4 12.6
266 800 ... AA 18/1 6.88 6.7 7.1 7.27 7.32
211 600 0000 AA, A 6/1 8.35 7.95 9.01 9.41 9.55
211 300 ... AA (HS) 12/7 20.7 18.9 22.6 24.0 24.4
203 200 ... AA (HS) 16/19 28.4 25.8 31.1 33.1 33.7
190 800 ... AA (HS) 12/7 18.7 17.0 20.4 21.6 22.1
176 900 ... AA (HS) 12/7 17.3 15.8 18.9 20.1 20.4
167 800 000 AA, A 6/1 6.62 6.30 7.15 7.46 7.57
7
B232/B232M − 11
TABLE 3 Continued
Size
Stranding Design ACSR/GA2 ACSR/GA3 ACSR/GA4 ACSR/GA5,
Class ACSR/GC2
cmil AWG Aluminum/Steel ACSR/MA2, ACSR/MA3, ACSR/MA4, ACSR/MA5,
kips
kips kips kips kips
159 000 ... AA (HS) 12/7 16.0 14.6 17.4 18.4 18.8
134 600 ... AA (HS) 12/7 13.6 12.4 14.8 15.7 16.0
133 100 00 AA, A 6/1 5.30 5.05 5.72 5.97 6.05
110 800 ... AA (HS) 12/7 11.3 10.3 12.2 13.0 13.2
105 600 0 AA, A 6/1 4.38 4.12 4.65 4.85 4.91
101 800 ... AA (HS) 12/7 10.4 9.46 11.2 11.9 12.1
83 690 1 AA, A 6/1 3.55 3.34 3.76 3.92 3.98
80 000 ... AA (HS) 8/1 5.20 4.89 5.73 6.04 6.15
66 360 2 AA, A 7/1 3.64 3.39 3.90 4.09 4.15
66 360 2 AA, A 6/1 2.85 2.68 3.01 3.14 3.18
41 740 4 AA, A 7/1 2.36 2.20 2.52 2.64 2.68
41 740 4 AA, A 6/1 1.86 1.76 1.97 2.05 2.07
33 090 5 A 6/1 1.49 1.41 1.57 1.64 1.66
26 240 6 AA, A 6/1 1.19 1.12 1.26 1.30 1.32
15. Mechanical and Electrical Tests 16.2 All inspections and tests shall be made at the place of
15.1 Tests for mechanical and electrical properties of alu- manufacture unless otherwise especially agreed upon between
minum wires shall be made before stranding (Explanatory Note the manufacturer and the purchaser at the time of the purchase.
7). 16.3 The manufacturer shall afford the inspector represent-
15.2 All aluminum wires composing the conductors shall be ing the purchaser all reasonable access to manufacturer’s
capable of meeting the bending properties stated in Specifica- facilities to satisfy him that the material is being furnished in
tion B230/B230M after stranding. accordance with this specification.
15.3 Routine production testing after stranding is not re- 17. Packaging and Package Marking
quired. However, when such tests are requested by the pur- 17.1 Package sizes and kind of package, reels or coils, shall
chaser and agreed to by the manufacturer at the time of placing be agreed upon between the manufacturer and the purchaser at
the order (or made for other reasons) aluminum wires removed the time of placing the order. Recommended package sizes are
from the completed conductor shall have tensile strengths of shown in Table 7 or Table 8 (Explanatory Note 9).
not less than 95 % of the minimum tensile strength specified
17.2 There shall be only one length of conductor on a reel.
for the wire before stranding. The electrical resistivity shall
(See Table 9.)
meet the minimum resistivity specified for the wire before
stranding. Elongation tests may be made for information 17.3 The conductors shall be protected against damage in
purposes only and no minimum values are assigned (Explana- ordinary handling and shipping. If heavy wood lagging is
tory Note 7). The frequency of these tests shall be agreed upon required, it shall be specified by the purchaser at the time of
between the purchaser and the manufacturer. placing the purchase order.
15.4 Tests for demonstration of rated strength of the com- NOTE 1—Multiple lengths per package are allowable only when the
pleted conductor are not required by this specification but may bare conductor is intended for re-manufacture, such as adding a covering
or insulation. In such cases, the position of each end of a length is to be
be made if agreed upon between the manufacturer and the
clearly marked and the length of each portion shall be shown on the tag
purchaser at the time of placing an order. If tested, the breaking attached to the end of the conductor.
strength of the completed conductor shall be not less than the
17.4 The net mass, length, size, kind of conductors,
rated strength if failure occurs in the free length at least 1 in.
stranding, type of coating, class of zinc or Zn-5A1-MM coating
[25 mm] beyond the end of either gripping device, or shall be
(if used), and any other necessary identification shall be
not less than 95 % of the rated strength if failure occurs inside,
marked on a tag attached to the end of the conductor inside the
or within 1 in. [25 mm] of the end of, either gripping device
package. This same information, together with the purchase
(Explanatory Note 8).
order number, the manufacturer’s serial number (if any), and
15.5 Tests for all properties of zinc-coated, or Zn-5A1-MM all shipping marks and other information required by the
coated steel wires shall be made before stranding (Explanatory purchaser shall appear on the outside of each package.
Note 7).
18. Keywords
16. Inspection 18.1 aluminum conductor; concentric-lay-stranded alumi-
16.1 Unless otherwise specified in the contract or purchase num conductor; electrical conductors; electrical conductors,
order, the manufacturer shall be responsible for the perfor- aluminum; steel-reinforced conductors; stranded aluminum
mance of all inspection and test requirements specified. conductors
8
B232/B232M − 11
TABLE 4 Rated Strength—Aluminum Conductor, Steel Reinforced (ACSR)
Rated Strength (by type of steel core wire)
Size, Class Stranding ACSR/GA2 ACSR/GC2 ACSR/GA3 ACSR/GA4 ACSR/GA5
mm2 Design ACSR/MA2, kN ACSR/MA3, ACSR/MA4 ACSR/MA5,
kN kN kN kN
1250 AA 84/19 306 293 319 329 332
1250 AA 76/19 269 260 278 284 286
1250 AA 72/7 250 242 257 262 264