IO Modules
IO Modules
EXPANSION MODULES
& WIRING ADAPTER
The I/O modules are advanced expansion
devices designed to integrate with a
variety of Honeywell controllers. These
are available in 17 models to cover all
your application requirements.
The I/O modules can co-exist with the legacy
Panel BusTM I/O module on the same bus,
thereby eliminating the need to replace all
legacy Panel BusTM I/O modules in the panel.
The I/O modules connect directly to the controller using the touch flake
connections. The touch flakes are the hardware connections that provide the power
and communication bus to the I/O modules. The Wiring Adapter also provides
power and communications to the I/O modules, which is typically used when the
power and the communication bus needs to be extended to an additional row
of I/O modules or to a remote panel. The Wiring Adapter can be powered with
the same or a separate power supply than the controller. The I/O modules are
programmable using the Optimizer Workbench, the Comfort & Energy Workbench
or the ComfortPoint Open Studio Tool. Software updates, configuration, and
commissioning are all done automatically by the controller for all I/O modules.
Note: All I/O models not shown
FEATURES AND HIGHLIGHTS
• Plug-and-play functionality for Box) compliant. Compact size allows the consolidate the wiring at the
easy installation and maintenance. module to be mounted in small panels location of the I/O module.
I/O modules can be replaced and fuse boxes to minimize cost. • I/O modules are addressed manually
without having to slide or disturb • UIO and UI I/O modules includes an by the 8-bit DIP switch. Protocol
the wiring of the adjacent modules onboard output to power external selection (Panel BusTM, Modbus -
• Supports a wide range of sensors. sensors (24 VDC at 75 mA). future, BACnetTM MS/TP - future) are
• I/O modules are equipped with tri- • UIO and UI I/O modules: 0/4-20 mA selected by the 4-bit DIP switch.
color LEDs for all indications. This sensor inputs with on board resistor
includes an RS485 communication (no external resistor required).
LED, input/output channel LEDs, • A service button to restore the
service/alarm LED and a main factory default settings.
LED for general operational • Removable color coded terminal blocks
status of the I/O module. for ease of service and replacement
• I/O modules support the without having to re-wire the I/O module.
Panel BusTM protocol. I/O module models are available in both
• Includes Hand-Off-Auto override screw terminals and push in terminals.
functionality using an intuitive • DO relay modules include two jumpers
and easy to see display for to connect the relay commons to
the selected I/O models. save time during installation.
• Compliant with EN ISO • Supports a software configurable
164-84-2:2004. safety position per DO and AO channel
• Analog Inputs: 16-bit A/D conversion in the event of a communication
resolution for accurate measurement. loss with the controller.
• Analog Outputs: 13-bit A/D • Maximum wiring flexibility with the
conversion resolution. optional Auxiliary Terminal Block to
• DIN19/DIN43880 (European Fuse distribute the signals/power and
CONTROLLER PART NUMBERS DESCRIPTION
IOD - 16UIO - S - S
Serial Communications - S
Screw Terminals - S
Push Terminals - P
Note: I/O Modules factory supplied with push terminals are not available in America.
PART NUMBERS
I/O MODULES PART NUMBER
SERIAL TERMINAL
PART NUMBER I/O HOA DISPLAY C/O RELAYS DIMENSION
COMMS TYPES
IO-16UIO-S-S 16 UIO No Yes Screw No 105 mm (4.13”)
IOD-16UIO-S-S 16 UIO Yes Yes Screw No 105 mm (4.13”)
IO-16UI-S-S 16 UI No Yes Screw No 105 mm (4.13”)
IO-16DI-S-S 16 DI No Yes Screw No 105 mm (4.13”)
IO-8DOR-S-S 8 DO No Yes Screw Yes 105 mm (4.13”)
IOD-8DOR-S-S 8 DO Yes Yes Screw Yes 105 mm (4.13”)
IO-8UIO-S-S* 8 UIO No Yes Screw No 70 mm (2.76”)
IOD-8UIO-S-S* 8 UIO Yes Yes Screw No 70 mm (2.76”)
IO-8AO-S-S* 8 AO No Yes Screw No 70 mm (2.76”)
IOD-8AO-S-S* 8 AO Yes Yes Screw No 70 mm (2.76”)
IO-4UIO-S-S* 4 UIO No Yes Screw No 70 mm (2.76”)
IOD-4UIO-S-S* 4 UIO Yes Yes Screw No 70 mm (2.76”)
IO-8DI-S-S* 8 DI No Yes Screw No 70 mm (2.76”)
IO-4DOR-S-S* 4 DO No Yes Screw Yes 70 mm (2.76”)
IOD-4DOR-S-S* 4 DO Yes Yes Screw Yes 70 mm (2.76”)
Yes-Gold Plated
IO-4DORE-S-S* 4 DO No Yes Screw 70 mm (2.76”)
Relays**
Yes-Gold Plated
IOD-4DORE-S-S* 4 DO Yes Yes Screw 70 mm (2.76”)
Relays**
IO-16UIO-S-P 16 UIO No Yes Push No 105 mm (4.13”)
IOD-16UIO-S-P 16 UIO Yes Yes Push No 105 mm (4.13”)
IO-16UI-S-P 16 UI No Yes Push No 105 mm (4.13”)
IO-16DI-S-P 16 DI No Yes Push No 105 mm (4.13”)
IO-8DOR-S-P 8 DO No Yes Push Yes 105 mm (4.13”)
IOD-8DOR-S-P 8 DO Yes Yes Push Yes 105 mm (4.13”)
IO-8UIO-S-P* 8 UIO No Yes Push No 70 mm (2.76”)
IOD-8UIO-S-P* 8 UIO Yes Yes Push No 70 mm (2.76”)
IO-8AO-S-P* 8 AO No Yes Push No 70 mm (2.76”)
IOD-8AO-S-P* 8 AO Yes Yes Push No 70 mm (2.76”)
IO-4UIO-S-P* 4 UIO No Yes Push No 70 mm (2.76”)
Terminal covers for 105 mm (4.13”) size I/O modules - pack of 10. Each I/O
TCVR-105-10
module includes 2 terminal covers.
Terminal covers for 70 mm (2.76”) size I/O modules - pack of 10. Each I/O
TCVR-70-10
module includes 2 terminal covers.
Protective end covers to cover the power and comms touch flake connections
- pack of 10. The protective end cover is attached to the Advanced Plant
Controller when used without an I/O module or the protective end cover is
attached to the last I/O module in the panel. The protective end cover has a
ENDCOVER-10
built in end of line resistor to terminate the RS485 bus.
Each Advanced Plant Controller includes one protective end cover. Only one
protective cover is needed per system. This pack is intended for replacement
if the original cover is lost.
WIRING ADAPTER
Use the wiring adapter when power and the communication bus needs to be extended to the next DIN rail of I/O modules or when
an I/O module is remotely mounted from the controller. The wiring adapter has a reversible cover that allows wiring left to right
or right to left in the panel.
The wiring adapter has touch flake connections on both left and right sides and provides a set of terminals for power and a set of
terminals for the RS485 communication bus. The power and the communication bus are transferred to the I/O modules by the
touch flake connections.
For terminal information, refer to the I/O Modules and Wiring Adapter Terminals section. The wiring adapter has removable
factory-installed screw terminal blocks. The electrical ratings, environmental ratings, DIN standards, IP protection of the touch
flake, life expectancy, and other compliance standards of the adapter are the same as I/O modules.
COMPATIBILITY
COMPATIBILITY
CONTROLLER TYPE MODELS
CPO controllers
CPO-PC500
Note: Only 105 mm (4.13”) I/O modules are
CPO-PC600
supported by the CPO controllers..
Advanced Controllers
EagleHawk N4
Honeywell Niagara controllers CP-NX
HAWK8
JACE8/9000
DIMENSIONS
I/O MODULE WITH HOA (105 MM)
2.44” 4.13”
(62 mm) (105 mm)
1.77”
4.70” 4.33”
(45 mm)
(119.4 mm) (110 mm)
4.31”
(109.5 mm)
2.30” 2.66”
(58.5 mm) (67.5 mm)
4.31”
(109.5 mm)
2.30”
(58.5 mm)
2.93”
(74.5 mm)
2.30” 2.66”
(58.5 mm) (67.5 mm)
4.33” 1.77”
4.70” (45 mm)
(110 mm)
(119.4 mm)
2.93”
(74.5 mm)
2.30”
(58.5 mm)
WIRING ADAPTER
0.68” 1.92”
(17.5 mm) (48.7 mm)
4.70” 4.33”
(119.4 mm) (110 mm)
0.87”
(22.1 mm)
DIMENSIONS
PARAMETER SPECIFICATION
I/O Module Dimensions (105 mm) 4.31 x 2.44 x 4.7 inches (109.5 x 62 x 119.4 mm)
I/O Module Dimensions (70 mm) 2.93 x 2.44 x 4.7 inches (74.5 x 62 x 119.4 mm)
Mounting DIN rail or wall mounted
Wiring Adapter Dimensions 0.87 x 1.92 x 4.7 inches (22.1 x 48.7 x 119.4 mm)
1 1
1
6 5 4 2
4 2
3 3 3
Channels 5 - 8 Channels 9 - 16
Channels 5 - 8
1 1 1
4 2 4 2 6
5
3 3 3
1 1 1
4 2 6 4 2
5
3 3
3
* Devices subject to local availability. Contact your local sales representative for information on available devices in your region.
1 1
1
6 6
5 4 2 5
3 3
3
1 1 1
6
4 2 4 2 5
3 3 3
1 1
4 2 6
5
3 3
I/O Modules Touch Flakes Wiring Adapter Terminals Wiring Adapter Touch Flakes
9
7 7
8 8
10
SERVICE BUTTON
The I/O module has a physical service button to reset the device to factory default. In most cases, a factory reset can be
achieved while keeping power on to the I/O module. This is the recommended method as it is easier to perform the reset.
In some side cases (i.e. - application locked up), the only way that a device will reset is if power is interrupted to the I/O module
first. If the I/O module did not reset with the recommended method, only then try resetting using the alternative method.
With Power On (Recommended method): Press and hold the service button for 10-15 seconds until the service LED blinks
Green, then release the button and short press the service button within 5 seconds to confirm the reset to factory default.
With Power Off (Alternative method): Press and hold the service button, continue to press and hold the service button while
turning power on to the I/O module. Continue holding the service button for 10-15 seconds until the service LED blinks Green,
then release the button and short press the service button within 5 seconds to confirm the reset to factory default.
IT Hub Firewall
Niagara Network
Advanced
with HMI and IO Module
IO Module
and Panel Bus IO
VAV
Unitary
Legend
Panel Bus
IP Ethernet
M-bus
Compact VAV
C-Bus
LonWorks
VAV BACnetTM MS/TP
T1L (BACnet IP)
SylkTM Bus
Modbus RTU
I/O CHARACTERISTICS
I/O CHARACTERISTICS
I/O TYPE SENSOR TYPE
• Software configurable as a Voltage Input, Current Input or as a Thermistor Input
• Voltage Input:
- 0 to 10 VDC (Direct/Reverse)
- 2 to 10 VDC (Direct/Reverse)
- 16 bit resolution
- Custom characteristic available in the tool
- Minimum resolution of 0.01 volts for 0-10 and 2-10 volt types
- +/-0.4 % of FSR (Full Scale Range) for voltage input
• Current Input:
- 0 to 20 mA (Direct/Reverse)
- 4 to 20 mA (Direct/Reverse)
Analog input
- 0 to 10 mA (Direct/Reverse)
- 4 to 10 mA (Direct/Reverse)
- 16 bit resolution
- Custom characteristic available in the tool
- +/- 0.55 % of FSR (Full Scale Range)
• Thermistor/RTD Input:
- 16 bit resolution
- Input range 0 to 1M ohm
- Custom characteristic available in the tool
- <= 1 % of accuracy
• Configurable offset per Input
• 70 mm I/O modules: Channels 1-2 are Relay Block 1 and Channels 3-4 are Relay Block 2.
• Mains and low voltage must not be mixed within relay block 1 (ch.1-4 on 8DO, ch.1-2 on
4DO) or relay block 2 (ch.5-8 on 8DO, ch.3-4 on 4DO). If both mains and low voltage are
to be switched, connect mains to block 1 and low voltage to block 2, or vice versa.
• Max Load for DO Module (Total):
- 19 to 250 VAC: 12 A
- 12 to 30 VDC: 12 A
MODULE TYPE 8DOR 4DOR, 4DORE
CHANNEL NUMBER 1-4, 6-8 5 1,2,4 3
VAC 19 to 250 19 to 250
Voltage 12 to 30 (4DOR)
VDC 12 to 30
2 to 30 (4DORE)
resistive 5A 10 A 5A 10 A
inductive 3A 6A 3A 6A
inrush
Current 7.5 A 15 A 7.5 A 15 A
(max)
10 mA (4DOR)
minimum 10 mA
2 VDC @ 25 mA (4DORE)
• Any two DO channels are software configurable for floating control (one channel in the open direction
and the other channel in the close direction). Open Run Time and Close Run Time are set in the
Optimizer Workbench tool or the Comfort & Energy Workbench tool. Not available in the CPO Studio tool.
• Supports a software configurable safety position per DO channel in
the event of a communication loss with the controller.
• MSO points are displayed as DO points on the HOA display.
PRODUCT SPECIFICATION
ELECTRICAL
PARAMETER SPECIFICATION
Operating Voltage (AC) 19 to 29 VAC (50/60 Hz)
Operating Voltage (DC) 19 to 29 VDC
Overvoltage Protection Protected against overvoltage of max. 29 VAC or 40 VDC. Terminals protected against short-circuiting.
OPERATIONAL ENVIRONMENT
PARAMETER SPECIFICATION
Ambient Operating Temperature -40 to 150 °F (-40 to 65.5 °C) for non-HOA models, Wiring Adapter, and Auxiliary terminal block.
-4 to 150 °F (-20 to 65.5 °C) for HOA models.
Ambient Operating Humidity 5 to 95 % relative humidity (non-condensing)
Shipping and Storage Temperature -40 to 158 °F (-40 to 70 °C) for I/O modules, Wiring Adapter, and Auxiliary terminal block.
Vibration Under Operation 0.024” double amplitude (2 to 30 Hz), 0.6 g (30 to 300 Hz)
Dust, Vibration According to EN60730-1
RFI, EMI Commercial, light, industrial, residential environments
Elevation Up to 13123 ft. (4000 meters) from sea level.
MTBF (Mean Time Between Failure) 11.5 years
The I/O module is an independently mounted electronic control system with fixed wiring.
The I/O module is suitable for mounting in fuse boxes conforming with standard DIN43880 and DIN19, and having a slot height
of max. 1.77” (45 mm).
It is suitable for panel rail mounting on 1.37” (35 mm) standard panel rail (both horizontal and vertical rail mounting possible).
The I/O module is used for the purpose of building HVAC control and is suitable for use only in non-safety controls for installation
on or in appliances.
WEEE
WEEE Directive 2012/19/EC Waste Electrical and Electronic Equipment Directive
• At the end of the product life, dispose of the packaging
and product in an appropriate recycling center.
• Do not dispose of the device with the usual domestic refuse.
• Do not burn the device.
By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify
Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.