APPENDIX-L1
1.0. CONSTRUCTION, INSTALLATION, PRE-COMMISSIONING,
COMMISSIONING AND START UP.
The construction progress will be measured in accordance with the standard Work
Breakdown Structure (WBS), by quantitative work volume which will be based on the Bill of
Quantities (BOQ).
The following functional work breakdown will be applied for the progress
measurement of the construction:
Sr. No. Discipline Weighted Cumulative
% Weighted %
1.1 Construction Works 80.0% 80.0%
1.1.1 Civil Works 25.0% 20.0%
1.1.2 Mechanical Works 50.0% 60.0%
1.1.3 Electrical Works 15.0% 72.0%
1.1.4 Instrumentation Works 10.0% 80.0%
1.2 Commissioning & Start Up 20.0% 100.0%
1.1 Construction Works
1.1.1. CIVIL WORKS
The breakdown of the civil works into various sub-categories is given below:
Sr. No. Discipline Weighted
%
1.1.1.1 Pipe Rack, Pipe Sleepers / Supports 3.5%
1.1.1.2 Equipment & Tank Foundations 47.5%
1.1.1.3 RCC Building 17.0%
1.1.1.4 Steel Structure Sheds 2.0%
1.1.1.5 Porta Cabins 2.5%
1.1.1.6 Culverts 1.0%
1.1.1.7 Underground Services 3.0%
1.1.1.8 Leveling / Grading Works, Concrete /Gravel Paving, 13.5%
Road Works
1.1.1.9 Boundary Wall / Fencing & Gate 10.0%
APPENDIX-L1
th the standard Work
will be based on the Bill of
for the progress
ies is given below:
1.1.1.1. Pipe Racks, Pipe Sleepers / Supports
Stage Weighted % Cumulative
Weighted %
Layout and Marking 4.0% 4.0%
Excavation for Foundation 15.0% 19.0%
Blinding Concrete 5.0% 24.0%
Formwork for Foundations 20.0% 44.0%
Rebar placing and binding 20.0% 64.0%
Concreting and Curing etc. 30.0% 94.0%
Back Filling 4.0% 98.0%
Punch list 2.0% 100.0%
1.1.1.2. Equipment & Tank Foundations
Stage Weighted % Cumulative
Weighted %
Layout and Marking 5.0% 5.0%
Excavation for Foundation 10.0% 15.0%
Formwork for foundations 10.0% 25.0%
Blinding Concrete 5.0% 30.0%
Rebar placing and binding for 15.0% 45.0%
Foundations
Concreting and curing etc. 48.0% 93.0%
Backfilling / Sand Filling 5.0% 98.0%
Punch List 2.0% 100.0%
1.1.1.3. RCC Buildings
Stage Weighted % Cumulative
Weighted %
Excavation, compaction, blinding, termite 5.0% 5.0%
proofing and concrete of foundation
Concreting, cable channel, earth filling, stone
soiling and termite proofing works 15.0% 20.0%
upto plinth level.
All concrete and masonry works upto roof 25.0% 45.0%
level including concrete of roof beam & slab
Plaster works including all conduiting piping 15.0% 60.0%
and door frame fixing.
Roof screeding, water proofing, parapet 10.0% 70.0%
wall and fixing of door & windows
Electrical, & Plumbing / drainage fixture, 15.0% 85.0%
floor finishing and Painting
Testing / commissioning of electrical 10.0% 95.0%
plumbing / drainage works and hardware
Punch List 5.0% 100.0%
1.1.1.4. Steel Structure Sheds
Stage Weighted Cumulative
% Weighted %
Excavation, compaction, blinding, termite 5.0% 5.0%
proofing and concrete of foundation
Concreting, cable channel, earth filling,
stone soiling and termite proofing works upto 15.0% 20.0%
plinth level.
Erection of Steel Structure & Welding etc. 25.0% 45.0%
Installation of Roofing and wall cladding 25.0% 70.0%
Electrical, fixture, floor finishing and Painting 15.0% 85.0%
Testing / commissioning of electrical works 10.0% 95.0%
and hardware
Punch List 5.0% 100.0%
1.1.1.5. Porta Cabins
Stage Weighted % Cumulative
Weighted %
Layout and Marking 5.0% 5.0%
Foundations 5.0% 10.0%
Installation of Porta Cabin 60.0% 70.0%
Electrical / Plumbing & Drainage 15.0% 85.0%
Connections & Fixtures
Testing / commissioning of electrical, 10.0% 95.0%
plumbing and drainage
Punch List 5.0% 100.0%
1.1.1.6. Culverts
Stage Weighted % Cumulative
Weighted %
Layout and Marking 5.0% 5.0%
Excavation for Foundation 10.0% 15.0%
Blinding Concrete 5.0% 20.0%
Formwork 10.0% 30.0%
Rebar placing and binding 15.0% 45.0%
Concreting and curing etc. 45.0% 90.0%
Backfilling & Remaking of Road 5.0% 95.0%
Punch List 5.0% 100.0%
1.1.1.7. Underground Services
Stage Weighted % Cumulative
Weighted %
Layout and Marking 5.0% 5.0%
Excavation for Trenches / Crossings 23.0% 28.0%
Filling of fine sand 15.0% 48.0%
Blinding Concrete/Brick Laying 10.0% 58.0%
Rebar placing and binding 10.0% 68.0%
Concreting & Curing / Crossings 20.0% 88.0%
Backfilling 10.0% 98.0%
Punch List 2.0% 100.0%
1.1.1.8. Leveling / Grading Works, Concrete / Gravel Paving, Road Works
a. Leveling / Grading Works (9%)
Stage Weighted % Cumulative
Weighted %
Layout and Marking 10.0% 10.0%
Cutting, Grading & Levelling 40.0% 50.0%
Filling and Compaction 48.0% 98.0%
Punch List 2.0% 100.0%
b. Concrete/ Gravel/ Paving (1.0%)
Stage Weighted % Cumulative
Weighted %
Layout and Marking 10.0% 10.0%
Excavation & Sub grade Compaction 20.0% 30.0%
Blinding Concrete 10.0% 40.0%
Formwork 10.0% 50.0%
Rebar 10.0% 60.0%
Concreting / Curing etc./ Gravel filling 28.0% 88.0%
Back Filling & Cleaning 10.0% 98.0%
Punch List 2.0% 100.0%
, Road Works
c. Road Works (3.5%)
Stage Weighted % Cumulative
Weighted %
Layout and Marking/ Sub Grade 10.0% 10.0%
Preparation
Sub base laying and Compaction 30.0% 40.0%
Base coarse, laying and Compaction
30.0% 70.0%
Carpeting & seal coat 25.0% 95.0%
Punch List 5.0% 100.0%
1.1.1.9. Boundary Wall / Fencing & Gates
Stage Weighted % Cumulative
Weighted %
Layout and Marking 10.0% 10.0%
Excavation 5.0% 15.0%
Foundation & columns / Fence Post 15.0% 30.0%
Brick Masonry / Chain link Fencing 30.0% 60.0%
Barbed Wire 15.0% 75.0%
Steel Gate / Fence Gate 20.0% 95.0%
Punch List 5.0% 100.0%
1.1.2. MECHANICAL WORKS
The breakdown of the mechanical works into various sub-categories is given below:
Sr. No. Stage Weighted %
1.1.2.1 Reciprocating Compressor Packages Installation 32.0%
1.1.2.2 Instrument Air & Nitrogen generation Package 6.0%
Installation
1.1.2.3 Cooling Tower Packages Installation 6.0%
1.1.2.4 Hydrate Injection Skids Installation 6.0%
1.1.2.5 Slug Catcher Installation 3.0%
1.1.2.6 LP Condensate Separators Installation 3.0%
1.1.2.7 Blow-case Vessel & Pumps Installation 3.0%
1.1.2.8 Piping Shop Fabrication 10.0%
1.1.2.9 Piping Field Fabrication Installation 25.0%
1.1.2.10 Misc. Steel Structure Fabrication & Installation 6.0%
ub-categories is given below:
1.1.2.1 Reciprocating Compressor Packages Installation
Stage Weighted % Cumulative
Weighted %
Marking/level checking of 5.0% 5.00%
Foundation
Grouting of shims on Foundation 10.0% 15.0%
Rigging study 10.0% 25.0%
Marking of Equipment 2.0% 27.0%
Placement and fixing on 50.0% 77.0%
Foundation
Initial alignment 5.0% 82.0%
Stress free connection Checking 3.0% 85.0%
Final alignment 3.0% 88.0%
Protocol witness 3.0% 91.0%
Rotation check 2.0% 93.0%
Hot bolting 2.0% 95.0%
Punch List 5.0% 100.0%
1.1.2.2 Miscalleneous Equipments Installation
Stage Weighted Cumulative
% Weighted %
Marking/level checking of 5.0% 5.0%
Foundation
Grouting of shims on foundation 11.0% 16.0%
Rigging study 5.0% 21.0%
Marking of Equipment 5.0% 26.0%
Placement on foundation 45.0% 71.0%
Alignment on X, Y and Z axis 10.0% 81.0%
Fixing 5.0% 86.0%
Protocol witness 3.0% 89.0%
Hot bolting 5.0% 94.0%
Installation of Filters, Cartridge / 2.0% 96.0%
Strainers Elements etc.
Punch List 4.0% 100.0%
tallation
1.1.2.3 Slug Catcher Installation
Stage Weighted Cumulative
% Weighted %
After erection/installation at 50.0% 50.0%
foundation
Punch list clearance 50.0% 100.0%
1.1.2.4 Piping Shop Fabrication
Stage Weighted % Cumulative
Weighted %
Marking and cutting of pipes 14.0% 14.0%
Fit up 10.0% 24.0%
Inspection 3.0% 27.0%
Welding 15.0% 42.0%
Inspection (Radiography) 5.0% 47.0%
Inspection (Visual) 1.0% 48.0%
Marking and cutting of support 3.0% 51.0%
Material
Fit up 10.0% 61.0%
Inspection 3.0% 64.0%
Welding 15.0% 79.0%
Inspection 2.0% 81.0%
Inspection (Visual) 1.0% 82.0%
Sand Blasting and Painting 5.0% 87.0%
Stacking of spools in the yard 5.0% 92.0%
Leak Test 2.0% 94.0%
Flushing / Air Blowing 2.0% 96.0%
Punch list 4.0% 100.0%
1.1.2.5 Piping Field Fabrication Installation
Stage Weighted % Cumulative
Weighted %
Fit up for support installation 13.0% 13.0%
Welding 15.0% 28.0%
Inspection 2.0% 30.0%
Inspection (Visual) 1.0% 31.0%
Shifting of prefabricated spools 3.0% 34.0%
at site
Fit up of Piping spools at site 10.0% 44.0%
Inspection 2.0% 46.0%
Welding 15.0% 61.0%
Inspection (Radiography) 5.0% 66.0%
Inspection (Visual) 1.0% 67.0%
Pressure test 12.0% 79.0%
Sand Blasting and Painting 12.0% 91.0%
Hot bolting 3.0% 94.0%
Leak Test 2.0% 96.0%
Flushing / Air Blowing 2.0% 98.0%
Punch list 2.0% 100.0%
1.1.2.6 Structure Fabrication Installation
Stage Weighted % Cumulative
Weighted %
Marking and cutting of material 10.0% 10.00%
Cutting of main members 10.0% 20.0%
Cutting of base plates 10.0% 30.0%
Drilling 13.0% 43.0%
Cutting of Secondary members 15.0% 58.0%
Drilling of secondary members 10.0% 68.0%
Welding 20.0% 88.0%
Sand Blasting and Painting 10.0% 98.0%
Punch List 2.0% 100.0%
1.1.3. ELECTRICAL WORKS
The breakdown of the electrical works into various sub-categories is given below:
Sr. No. Stage Weighted %
1.1.3.1 Cable Laying (MCC-CCR / Field Package) 20.0%
1.1.3.2 Switchgear/MCC Installation / Modification 20.0%
Works
1.1.3.3 Power House (Gas + Diesel Generator) 20.0%
1.1.3.4 Earthing Work & Lightning Protection 10.0%
1.1.3.5 Plant Lighting Work 10.0%
1.1.3.6 Electrical Heat Tracing 5.0%
1.1.3.7 Miscellaneous Electrical Equipment 5.0%
Installation
1.1.3.8 Cathodic Protection 5.0%
1.1.3.9 Cable Termination 5.0%
1.1.3.1. Cable Laying
Stage Weighted % Cumulative
Weighted %
Excavation of cable trench 20.0% 20.0%
Laying of power cable and 20.0% 40.0%
tagging at both ends
Laying of control cable and 10.0% 50.0%
tagging at both ends
Cable dressing 5.0% 55.0%
Back filling of cable
trench(caution tape, sand and 20% 75.0%
bricks to be required)
Installation of Cable Trays 5.0% 80.0%
Termination of power cables 5.0% 85.0%
Termination of control cables 5.0% 90.0%
Punch List 10.0% 100 %
s sub-categories is given below:
1.1.3.2. Panel Installation (Lighting Distribution Boards) / Modification
Works (MCC ROOM / UPS)
Stage Weighted % Cumulative
Weighted %
Case opening and inspection of 5.0% 5.0%
Package MCC Panels, LDBs, UPS
for any damage due to
transportation
Package MCC Panel, ups & LDB 40.0% 45.0%
Placement at field /MCC Room,
leveling and grouting etc.
Cable tray (ladder type)
installation/fixing in the trench 10.0% 55.0%
for Power & control cables
Check & verification of existing 35.0% 90.0%
spare breakers to be used in
MDB, UPS DB & MCC, &
Termination of power cables.
Earthing of panels 8.0% 98.0%
Punch List 2.0% 100.0%
1.1.3.3. Step-down Transformer Installation
Stage Weighted % Cumulative
Weighted %
Inspection for any damage 5.0% 5.0%
due to transportation
Installation/Placement of 40.0% 45.0%
equipment
Grouting/Leveling 10.0% 55.0%
Laying, termination and 35.0% 90.0%
tagging of incoming and out-
going cables
Earthing of GAS and DG set 8.0% 98.0%
Punch List 2.0% 100.0%
ards) / Modification
1.1.3.4. Earthing Works & Lightning Protection
Stage Weighted % Cumulative
Weighted %
Preparation of earthing pits 25.0% 25.0%
Insertion of earthing rods into 20.0% 45.0%
pits and interconnection of
earthing pits
Laying of earthing conductor 15.0% 60.0%
Termination of earthing 15.0% 75.0%
conductor to individual
equipment
Installation of lightning 15.0% 90.0%
arrestors
Termination of earthing 8.0% 98.0%
conductor to each arrestor
Punch List 2.0% 100.0%
1.1.3.5. Plant Lighting Works
Stage Weighted % Cumulative
Weighted %
Checking of pole foundation 5.0% 5.0%
Pole installation 20.0% 25.0%
Installation of lighting fixture 28.0% 53.0%
and JBs on each pole
Fixing of cable Glands 20.0% 73.0%
Cable termination 20.0% 93.0%
Earthing of each pole 5.0% 98.0%
Punch List 2.0% 100.0%
1.1.3.6. Electrical Heat Tracing
Stage Weighted % Cumulative
Weighted %
Case opening and inspection of 5.0% 5.0%
Heat Tracing material for any
damage due to transportation
Installation of complete Heat
Tracing Material including of 60.0% 65.0%
Junction boxes
Fixing of cable Glands 10.0% 75.0%
Cable termination 15.0% 90.0%
Earthing of Heat Tracing JB 8.0% 98.0%
Punch List 2.0% 100.0%
1.1.3.7. Electrical Equipment Installation
Stage Weighted % Cumulative
Weighted %
Case opening and inspection for 5.0% 5.0%
any damage due to transportation
Installation/Placement of 25.0% 30.0%
equipment
Grouting/Leveling/Installation of 15.0% 45.0%
equipment channels/fittings
Laying and tagging of incoming 25.0% 70.0%
and out-going cables / tubing
Fixing of cable Glands / tube 15.0% 85.0%
fittings
Cable termination 10.0% 95.0%
Punch List 5.0% 100.0%
1.1.3.8. Cathodic Protection
Stage Weighted % Cumulative
Weighted %
Case opening and inspection of
Transformer Rectifier for 5.0% 5.0%
any damage due to transportation
Installation of CP Transformer 35.0% 40.0%
Rectifier with complete
accessories for piping.
Installation of CP Test Station 30.0% 70.0%
Cathodic Protection Cable 28.0% 98.0%
Termination
Punch List 2.0% 100.0%
1.1.3.9. Cable Termination
Stage Weighted % Cumulative
Weighted %
Installation of Glands 25.0% 25.0%
Fixing of Thimbles 25.0% 50.0%
Cable fixing (with proper Nut Bolts) 25.0% 75.0%
Cable Dressing 23.0% 98.0%
Punch List 2.0% 100.0%
1.1.4. INSTRUMENTATION WORKS
The breakdown of the Instrument works into various sub-categories is given below:
Sr. No. Stage Weighted %
1.1.4.1 Cable Laying (Control Room/Rack / Area) 15.0%
1.1.4.2 Control Room Installation Works 15.0%
1.1.4.3 Mounting and Installation of Instruments, 40.0%
Valves & F&G Detectors
1.1.4.4 Cable termination from individual instrument 10.0%
to the respective JBs/Control Panels
1.1.4.5 Cable termination from JBs/Control Panels to 10.0%
Control Room
1.1.4.6 Tube Work 10.0%
1.1.4.1. Cable Laying (Rack / Area)
Stage Weighted % Cumulative
Weighted %
Dismantling / Disconnection of 10.0% 10.0%
Instrument cables of relocated
instruments
Laying of Instruments / Control cables 30.0% 40.0%
and tagging at both ends
Cable dressing 10.0% 50.0%
Installation of Cable Trays 20.0% 70.0%
Excavation and Back filling of cable 25.0% 95.0%
Trench (caution tape, sand and bricks to
be required)
Punch List 5.0% 100.0%
gories is given below:
1.1.4.2. Control Room Installation Works
Stage Weighted % Cumulative
Weighted %
Case opening and inspection for
any damage due to 20.0% 20.0%
transportation
Console / Panel
placements/mountings, leveling 25.0% 45.0%
and grouting
Installation of communication 25.0% 70.0%
switches / equipments etc in
Control room
Termination of instruments and
communication cables in
20.0% 90.0%
control room
Earthing of panels/consoles 5.0% 95.0%
Punch List 5.0% 100.0%
1.1.4.3. Mounting and Installation of Instruments and F&G Detectors
Stage Weighted % Cumulative
Weighted %
Installation of Supplies 10.0% 10.0%
Dismantling, Relocation and
Re-installation of existing 15.0% 25.0%
Instruments
Installation of Instruments and 30.0% 55.0%
F&G Detectors
Instrument Earthing 10.0% 65.0%
Fabrication and Installation of 30.0% 95.0%
Mounting Supports for field
Punch List 5.0% 100.0%
s and F&G Detectors
1.1.4.4. Cable Termination from Individual Instrument to the Respective JBS/Control
Panels
Stage Weighted % Cumulative
Weighted %
Installation of Junction Boxes 15.0% 15.0%
Installation of Glands 25.0% 40.0%
Fixing of Thimbles 10.0% 50.0%
Cable fixing (with proper Nut 20.0% 70.0%
Bolts)
JB earthing 10% 80%
Cable Dressing 15.0% 95.0%
Punch List 5.0% 100.0%
1.1.4.5. Cable Termination from JBS/Control Panels to CCR
Stage Weighted % Cumulative
Weighted %
Installation of Glands 30.0% 30.0%
Fixing of Thimbles 15.0% 45.0%
Cable fixing (with proper Nut 30.0% 75.0%
Bolts)
Cable Dressing 20.0% 95.0%
Punch List 5.0% 100.0%
1.1.4.6. Tube Works
Stage Weighted % Cumulative
Weighted %
Installation of Supports 20.0% 20.0%
Installation of Tube Tray 20.0% 40.0%
Cutting and Bending of Tubes 20.0% 60.0%
Installation & Ferrule Fittings 30.0% 90.0%
Tube Alignment 5.0% 95.0%
Punch List 5.0% 100.0%
ment to the Respective JBS/Control
nels to CCR
