Industrial Generator Set - D300
Ratings Range
400/230 V - 50 Hz
Standby kW 240
kVA 300
Prime kW 218
kVA 273
Benefits and features General Specifications
Rehlko premium quality Manufacturer Rehlko
Design offices using the latest technical innovations Engine ref. P126TI
Modern fully certified factories Alternator choices KH01721T
A cutting edge laboratory Performance class G3
The generating set, its components and a wide range of options
have been fully developed, prototype tested, factory built, and Voltage (V) 400/230
production tested 380/220
Rehlko premium performances 200/115
Optimized and certified sound levels 240 TRI
Reliable power, even in extreme conditions 230 TRI
Optimized fuel consumption 415/240
Compact footprint Controllers APM303 APM403 Terminal block
M80
Best quality of electricity, high starting and loading capacity,
according to ISO8528-5 Consumption @ 100% load ESP (L/h)* 64
Robust base frames and high-quality enclosures Consumption @ 100% load PRP (L/h)* 58
Protection of installations and people Emission optimization - Stage II
Emission level
Compliant
Approved in line with the most stringent standards
Engines
Premium level engines, in-house or from strong partners Type of Cooling Radiator
High power density, small footprint Factory installed enclosures M237
Low temperature starting capability M237-DW
"* Volumetric Fuel consumption is up to 4% higher when using HVO than
Long maintenance interval
Diesel Fuel"
Alternator
Provide industry leading motor starting capability
Made in Europe
Built with a class H insulation and IP23
Cooling
A compact and complete solution using a mechanically driven
radiator fan
Designed or optimized by Rehlko
High temperature and altitude product capacity available
Base frame and enclosure
High quality steel with enhanced corrosion resistance
Highly durable QUALICOAT-certified epoxy paint
Minimum 1000 hours of resistance to salt spray in accordance
with ISO12944
Ergonomic access to allow easy maintenance and
connection of the generator
Robust design optimized for transportation
Generator sets ratings
Standby rating Prime rating
Hz kWe kVA Amps kWe kVA
400/230 50 240 300 433 218 273
380/220 50 240 300 456 218 273
200/115 50 240 300 866 218 273
240 TRI 50 240 300 722 218 273
230 TRI 50 240 300 753 218 273
415/240 50 240 300 417 218 273
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Industrial Generator Set - D300
Engine Specifications Consumption with cooling system
Engine brand DOOSAN / HYUNDAI Fuel consumption @ ESP Max Power (l/h) 66,2
Engine ref. P126TI* Fuel consumption @ PRP Max Power (l/h) 58,1
Air inlet system Turbo
Fuel consumption @ 75% of PRP Power (l/h) 43,6
Cylinder configuration 6-L
Fuel consumption @ 50% of PRP Power (l/h) 30
Displacement (l) 11,05
Cooling system
Bore (mm) x Stroke (mm) 123 x 155
Radiator & Engine capacity (l) 50,5
Compression ratio 17 : 1
Fan power 50Hz (kW) 7
Speed 50Hz (RPM) 1500
Fan air flow w/o restriction (m3/s) 5
Maximum stand-by power at
272 Available restriction on air flow (mm H2O) 20
rated RPM (kW)
Governor type Electronic Type of coolant Glycol-Ethylene
Frequency regulation, steady Radiated heat to ambiant (kW) 35
+/- 0.25%
state (%)
Coolant capacity HT, engine only (l) 19
Lubrication System
Max coolant temperature, Shutdown (°C) 103
Oil Filter Quantity and type****
Thermostat begin of opening HT (°C) 71
Charge Air coolant Air/Air
Thermostat end of opening HT (°C) 85
****Rehlko recommends the use of genuine oil and
filters.
Fuel System
Maximum fuel pump flow (l/h) 270
Max head on fuel return line
1
(m fuel)
Fuel Filter Quantity and type
Fuel Diesel Fuel
* Engine reference may be partially modified depending
on genset application, options selected by the customer
and lead time required.
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Industrial Generator Set - D300
Exhaust system Alternator Specifications
Heat rejection to exhaust (kW) 254 Number of pole 4
Exhaust gas temperature @ ESP (°C) 593 Technology Brushless
AVR Regulation Yes
Exhaust gas flow @ ESP (l/s) 828
Insulation class H
Electrical system
Indication of protection IP23
Battery voltages (V) 24
Number of bearing 1
Air Intake system
Number of wires 12
Combustion air flow (l/s) 273
Coupling Direct
Radiated heat to ambiant (kW) 35
Overspeed (rpm) 2250
Voltage regulation at established
1
rating (+/- %)
Unbalanced load acceptance
8
ratio (%)
Alternator standard features
All models are brushless, rotating-field alternators
NEMA MG1, IEEE, and ANSI standards compliance for temperature rise
and motor starting
The AVR voltage regulator provides superior short circuit capability
Self-ventilated and dip proof constructio
Superior voltage waveform
Note: See Alternator Data Sheets for alternator application data and ratings,
efficiency curves, voltage dip with motor starting curves, and short circuit
decrement curves.
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Industrial Generator Set - D300
Codes and Standards
Engine-generators set is designed and manufactured in facilities
certified to standards ISO9001:2015 & ISO14001:2015. The generator
sets and its components are prototype-tested, factory built and
production tested and are in compliance with the relevant standards:
Basic terminal block
It is used as a basic terminal block for connecting a control Machinery Directive 2006/42/EC of May 17th 2006
unit. Offers the following functions: EMC Directive2014/30/UE
emergency stop button Safety objectives set out in the Low Voltage Directive 2014/35/UE
customer connection terminal block EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN
CE certified 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1
Power ratings definition according to ISO8528-1
(2018-02 edition) and ISO-3046-1
Emergency Standby Power (ESP): The standby rating is applicable
to varying loads for the duration of a power outage. There is no
overload capability for this rating. Average load factor per 24 hours of
M80 controller operation is <70%.
The M80 is a dual-function control panel. It can be used as a Prime Power (PRP): At varying load, the number of generator set
basic terminal block for connecting a control unit and as an operating hours is unlimited. A 10% overload capacity is available for
instrument panel with a direct read facility, with displays giving one hour within 12 hour of operation. Average load factor per 24 hours
a global view of your generating set's basic parameters. of operation is <70%.
Offers the following functions:
Engine parameters: tachometer, working hours counter, Warranty informations
coolant temperature indicator, oil pressure indicator
emergency stop button Standard warranty period:
customer connection terminal block for Products in "back-up" service
CE certified o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.
for Products in “prime” or "continuous" service (continuous supply of
electricity, either in the absence of any normal electricity grid or to
complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
APM303 controller The warranty expires when one of the above conditions is met.
The APM303 is a versatile unit which can be operated in For more details regarding conditions of application and scope of the
manual or automatic mode. It offers the following features: warranty please refer to our General “terms & conditions of sales”.
Measurements: phase-to-neutral and phase-to-phase
voltages, fuel level (In option : active power currents, Standard scope of supply
effective power, power factors, Kw/h energy meter, oil
pressure and coolant temperature levels) All our gensets are fitted with:
Supervision: Modbus RTU communication on RS485 Industrial water cooled DIESEL engine
Reports: (In option : 2 configurable reports) Electric starter & charge alternator
Safety features: Overspeed, oil pressure, coolant Standard air filter
temperatures, minimum and maximum voltage, minimum Schneider or ABB electric circuit breaker, adapted to the short-
and maximum frequency (Maximum active power circuit current of the generating set
P<66kVA) Single bearing alternator IP 23 T° rise/ insulation to class H/H
Traceability: Stack of 12 stored events Welded steel base frame with 85% vibration attenuation mounts
For further information, please refer to the data sheet for the 4 lifting points on the chassis, lifting bar on the top included from
APM303 165 kVA ESP or optional
highly durable QUALICOAT certified epoxy paint
frame height optimized to allow it to be moved safely by forklift
enclosure made of new high-quality European steel with enhanced
corrosion resistance
IP 64 locks, made from stainless materials
enclosures and base frames tested and analyzed by the French
Corrosion Institut
APM403 controller 100% of tanks tested for permeability
The APM403 is a versatile control unit which allows operation Personal protection ensured by protective grilles on hot and rotating
in manual or automatic mode parts
Measurements : voltage and current Separate 9 dB(A) silencer
kW/kWh/kVA power meters Fuel tank welded inside the genset frame
Standard specifications: Voltmeter, Frequency meter. Retention bund included for gensets up to 110 kVA ESP
Optional : Battery ammeter. Charged DC starting battery with electrolyte
J1939 CAN ECU engine control Emergency stop button on the outside
Alarms and faults: Oil pressure, Coolant temperature, Flexible fuel lines & lub oil drain cock
Overspeed, Start-up failure, alternator min/max, Exhaust outlet with flexible and flanges
Emergency stop button. User’s manual (1 copy)
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Industrial Generator Set - D300
Engine parameters: Fuel level, hour counter, battery Excluded from the supply:
voltage.
Optional (standard at 24V): Oil pressure, water For XPRESS products, from 25 to 1500 kVA: oil and antifreeze
temperature. liquid
Event log/ Management of the last 300 genset events.
Mains and genset protection
Clock management
USB connections, USB Host and PC,
Communications : RS485 INTERFACE
ModBUS protocol /SNMP
Optional : Ethernet, GPRS, remote control, 3G, 4G
Websupervisor, SMS, E-mails
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Industrial Generator Set - D300
Dimensions and Weights
Compact version
Overall Size, max., L x W x H, (mm) 2970 x 1346 x 1708
Dry weight (kg) 2550
Tank capacity (L) 390
M237 soundproofed version - Not compliant with 2000/14/CE noise
emissions Directive**
Overall Size, max., L x W x H, (mm) 4100 x 1410 x 2147
Tank capacity (L) 390
Dry weight (kg) 3289
Sound power level guaranteed (Lwa) 50Hz 99
(75% PRP)
Acoustic pressure level @1m in dB(A) 50Hz 79
(75% PRP)
Associated uncertainty 0,8
Acoustic pressure level @7m in dB(A) 50Hz 69
(75% PRP)
M237 DW soundproofed version - Not compliant with 2000/14/CE noise
emissions Directive**
Overall Size, max., L x W x H, (mm) 4152 x 1410 x 2361
Tank capacity (L) 950
Dry weight (kg) 3806
Sound power level guaranteed (Lwa) 50Hz 99
(75% PRP)
Acoustic pressure level @1m in dB(A) 50Hz 79
(75% PRP)
Associated uncertainty 0,8
Acoustic pressure level @7m in dB(A) 50Hz 69
(75% PRP)
* dimensions and weight without options
Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction set
to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to instrumentation
and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield different results. Data and
specifications subject to change without notice.
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