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Ratings Range: Industrial Generator Set - D300

technical documentation D300

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Toni Si Gata
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0% found this document useful (0 votes)
5 views6 pages

Ratings Range: Industrial Generator Set - D300

technical documentation D300

Uploaded by

Toni Si Gata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Industrial Generator Set - D300

Ratings Range
400/230 V - 50 Hz
Standby kW 240
kVA 300
Prime kW 218
kVA 273

Benefits and features General Specifications


Rehlko premium quality Manufacturer Rehlko
 Design offices using the latest technical innovations Engine ref. P126TI
 Modern fully certified factories Alternator choices KH01721T
 A cutting edge laboratory Performance class G3
 The generating set, its components and a wide range of options
have been fully developed, prototype tested, factory built, and Voltage (V) 400/230
production tested 380/220
Rehlko premium performances 200/115
 Optimized and certified sound levels 240 TRI
 Reliable power, even in extreme conditions 230 TRI
 Optimized fuel consumption 415/240
 Compact footprint Controllers APM303 APM403 Terminal block
M80
 Best quality of electricity, high starting and loading capacity,
according to ISO8528-5 Consumption @ 100% load ESP (L/h)* 64
 Robust base frames and high-quality enclosures Consumption @ 100% load PRP (L/h)* 58
 Protection of installations and people Emission optimization - Stage II
Emission level
Compliant
 Approved in line with the most stringent standards
Engines
 Premium level engines, in-house or from strong partners Type of Cooling Radiator
 High power density, small footprint Factory installed enclosures M237
 Low temperature starting capability M237-DW
"* Volumetric Fuel consumption is up to 4% higher when using HVO than
 Long maintenance interval
Diesel Fuel"
Alternator
 Provide industry leading motor starting capability
 Made in Europe
 Built with a class H insulation and IP23
Cooling
 A compact and complete solution using a mechanically driven
radiator fan
 Designed or optimized by Rehlko
 High temperature and altitude product capacity available
Base frame and enclosure
 High quality steel with enhanced corrosion resistance
 Highly durable QUALICOAT-certified epoxy paint
 Minimum 1000 hours of resistance to salt spray in accordance
with ISO12944
 Ergonomic access to allow easy maintenance and
 connection of the generator
 Robust design optimized for transportation

Generator sets ratings


Standby rating Prime rating
Hz kWe kVA Amps kWe kVA
400/230 50 240 300 433 218 273
380/220 50 240 300 456 218 273
200/115 50 240 300 866 218 273
240 TRI 50 240 300 722 218 273
230 TRI 50 240 300 753 218 273
415/240 50 240 300 417 218 273

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Industrial Generator Set - D300

Engine Specifications Consumption with cooling system


Engine brand DOOSAN / HYUNDAI Fuel consumption @ ESP Max Power (l/h) 66,2
Engine ref. P126TI* Fuel consumption @ PRP Max Power (l/h) 58,1
Air inlet system Turbo
Fuel consumption @ 75% of PRP Power (l/h) 43,6
Cylinder configuration 6-L
Fuel consumption @ 50% of PRP Power (l/h) 30
Displacement (l) 11,05
Cooling system
Bore (mm) x Stroke (mm) 123 x 155
Radiator & Engine capacity (l) 50,5
Compression ratio 17 : 1
Fan power 50Hz (kW) 7
Speed 50Hz (RPM) 1500
Fan air flow w/o restriction (m3/s) 5
Maximum stand-by power at
272 Available restriction on air flow (mm H2O) 20
rated RPM (kW)
Governor type Electronic Type of coolant Glycol-Ethylene
Frequency regulation, steady Radiated heat to ambiant (kW) 35
+/- 0.25%
state (%)
Coolant capacity HT, engine only (l) 19
Lubrication System
Max coolant temperature, Shutdown (°C) 103
Oil Filter Quantity and type****
Thermostat begin of opening HT (°C) 71
Charge Air coolant Air/Air
Thermostat end of opening HT (°C) 85
****Rehlko recommends the use of genuine oil and
filters.

Fuel System
Maximum fuel pump flow (l/h) 270
Max head on fuel return line
1
(m fuel)
Fuel Filter Quantity and type
Fuel Diesel Fuel

* Engine reference may be partially modified depending


on genset application, options selected by the customer
and lead time required.

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Industrial Generator Set - D300

Exhaust system Alternator Specifications


Heat rejection to exhaust (kW) 254 Number of pole 4

Exhaust gas temperature @ ESP (°C) 593 Technology Brushless


AVR Regulation Yes
Exhaust gas flow @ ESP (l/s) 828
Insulation class H
Electrical system
Indication of protection IP23
Battery voltages (V) 24
Number of bearing 1
Air Intake system
Number of wires 12
Combustion air flow (l/s) 273
Coupling Direct
Radiated heat to ambiant (kW) 35
Overspeed (rpm) 2250
Voltage regulation at established
1
rating (+/- %)
Unbalanced load acceptance
8
ratio (%)

Alternator standard features


 All models are brushless, rotating-field alternators
 NEMA MG1, IEEE, and ANSI standards compliance for temperature rise
and motor starting
 The AVR voltage regulator provides superior short circuit capability
 Self-ventilated and dip proof constructio
 Superior voltage waveform
Note: See Alternator Data Sheets for alternator application data and ratings,
efficiency curves, voltage dip with motor starting curves, and short circuit
decrement curves.

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Industrial Generator Set - D300

Codes and Standards


Engine-generators set is designed and manufactured in facilities
certified to standards ISO9001:2015 & ISO14001:2015. The generator
sets and its components are prototype-tested, factory built and
production tested and are in compliance with the relevant standards:
Basic terminal block
It is used as a basic terminal block for connecting a control  Machinery Directive 2006/42/EC of May 17th 2006
unit. Offers the following functions:  EMC Directive2014/30/UE
 emergency stop button  Safety objectives set out in the Low Voltage Directive 2014/35/UE
 customer connection terminal block  EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN
 CE certified 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

Power ratings definition according to ISO8528-1


(2018-02 edition) and ISO-3046-1
Emergency Standby Power (ESP): The standby rating is applicable
to varying loads for the duration of a power outage. There is no
overload capability for this rating. Average load factor per 24 hours of
M80 controller operation is <70%.
The M80 is a dual-function control panel. It can be used as a Prime Power (PRP): At varying load, the number of generator set
basic terminal block for connecting a control unit and as an operating hours is unlimited. A 10% overload capacity is available for
instrument panel with a direct read facility, with displays giving one hour within 12 hour of operation. Average load factor per 24 hours
a global view of your generating set's basic parameters. of operation is <70%.
Offers the following functions:
 Engine parameters: tachometer, working hours counter, Warranty informations
coolant temperature indicator, oil pressure indicator
 emergency stop button Standard warranty period:
 customer connection terminal block  for Products in "back-up" service
 CE certified o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.
 for Products in “prime” or "continuous" service (continuous supply of
electricity, either in the absence of any normal electricity grid or to
complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
APM303 controller The warranty expires when one of the above conditions is met.
The APM303 is a versatile unit which can be operated in For more details regarding conditions of application and scope of the
manual or automatic mode. It offers the following features: warranty please refer to our General “terms & conditions of sales”.
 Measurements: phase-to-neutral and phase-to-phase
voltages, fuel level (In option : active power currents, Standard scope of supply
effective power, power factors, Kw/h energy meter, oil
pressure and coolant temperature levels) All our gensets are fitted with:
 Supervision: Modbus RTU communication on RS485  Industrial water cooled DIESEL engine
 Reports: (In option : 2 configurable reports)  Electric starter & charge alternator
 Safety features: Overspeed, oil pressure, coolant  Standard air filter
temperatures, minimum and maximum voltage, minimum  Schneider or ABB electric circuit breaker, adapted to the short-
and maximum frequency (Maximum active power circuit current of the generating set
P<66kVA)  Single bearing alternator IP 23 T° rise/ insulation to class H/H
 Traceability: Stack of 12 stored events  Welded steel base frame with 85% vibration attenuation mounts
For further information, please refer to the data sheet for the  4 lifting points on the chassis, lifting bar on the top included from
APM303 165 kVA ESP or optional
 highly durable QUALICOAT certified epoxy paint
 frame height optimized to allow it to be moved safely by forklift
 enclosure made of new high-quality European steel with enhanced
corrosion resistance
 IP 64 locks, made from stainless materials
 enclosures and base frames tested and analyzed by the French
Corrosion Institut
APM403 controller  100% of tanks tested for permeability
The APM403 is a versatile control unit which allows operation  Personal protection ensured by protective grilles on hot and rotating
in manual or automatic mode parts
 Measurements : voltage and current  Separate 9 dB(A) silencer
 kW/kWh/kVA power meters  Fuel tank welded inside the genset frame
 Standard specifications: Voltmeter, Frequency meter.  Retention bund included for gensets up to 110 kVA ESP
 Optional : Battery ammeter.  Charged DC starting battery with electrolyte
 J1939 CAN ECU engine control  Emergency stop button on the outside
 Alarms and faults: Oil pressure, Coolant temperature,  Flexible fuel lines & lub oil drain cock
Overspeed, Start-up failure, alternator min/max,  Exhaust outlet with flexible and flanges
Emergency stop button.  User’s manual (1 copy)

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Industrial Generator Set - D300

 Engine parameters: Fuel level, hour counter, battery Excluded from the supply:
voltage.
 Optional (standard at 24V): Oil pressure, water  For XPRESS products, from 25 to 1500 kVA: oil and antifreeze
temperature. liquid
 Event log/ Management of the last 300 genset events.
 Mains and genset protection
 Clock management
 USB connections, USB Host and PC,
 Communications : RS485 INTERFACE
 ModBUS protocol /SNMP
 Optional : Ethernet, GPRS, remote control, 3G, 4G
 Websupervisor, SMS, E-mails

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Industrial Generator Set - D300

Dimensions and Weights


Compact version
Overall Size, max., L x W x H, (mm) 2970 x 1346 x 1708

Dry weight (kg) 2550

Tank capacity (L) 390

M237 soundproofed version - Not compliant with 2000/14/CE noise


emissions Directive**
Overall Size, max., L x W x H, (mm) 4100 x 1410 x 2147

Tank capacity (L) 390

Dry weight (kg) 3289

Sound power level guaranteed (Lwa) 50Hz 99


(75% PRP)
Acoustic pressure level @1m in dB(A) 50Hz 79
(75% PRP)
Associated uncertainty 0,8

Acoustic pressure level @7m in dB(A) 50Hz 69


(75% PRP)
M237 DW soundproofed version - Not compliant with 2000/14/CE noise
emissions Directive**
Overall Size, max., L x W x H, (mm) 4152 x 1410 x 2361

Tank capacity (L) 950

Dry weight (kg) 3806

Sound power level guaranteed (Lwa) 50Hz 99


(75% PRP)
Acoustic pressure level @1m in dB(A) 50Hz 79
(75% PRP)
Associated uncertainty 0,8

Acoustic pressure level @7m in dB(A) 50Hz 69


(75% PRP)

* dimensions and weight without options

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction set
to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to instrumentation
and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield different results. Data and
specifications subject to change without notice.

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