NIKHIL R. DHAR, Ph. D.
DEPARTMENT OF INDUSTRIAL & PRODUCTION
ENGINEERING
BUET BANGLADESH
Course Outlines
Conventional Machining Processing of Plastics
Turning and Related Operations Classification of Plastics
Drilling and Related Operations Raw Materials
Milling and Related Operations Processing of Plastics
Shaping and Related Operations Injection Moulding
Grinding and Related Operations Extrusion Process
Theory of Metal Cutting Compression Molding
Cutting Tool Geometry Blow Moulding
Theory of Chip Formation Vacuum Forming
Mechanics of Metal Cutting Selection of Manufacturing Processes
Tool Wear and Too Life on the basis of product
characteristics and manufacturing
Non-conventional Machining economy
Abrasive Jet Machining (AJM)
Water Jet Machining (WJM)
Ultrasonic Machining (USM)
Electrochemical Machining (ECM)
Electrical Discharge Machining (EDM)
Laser Beam Machining (LBM)
Electron Beam Machining (EBM)
Department of Industrial & Production Engineering 11/2
Suggested Reading
Materials and Processes in Manufacturing- E.P. Degarmo, J.T. Black & R.A. Kohser
Fundamentals of Modern Manufacturing- M.P. Groover
Processes and Design for Manufacturing- S.D.EI Wakil
Manufacturing Processes for Engineering Materials- S. Kalpakjian & S. R. Schmid
Metal Cutting: Theory & Practice - A. Bhattacharyya
Non-Conventional Machining - P. K. Mishra
Metal Cutting Principles - M. C. Shaw
Metal Cutting - E. Trent
Manufacturing Technology – B. Kumar
Production Technology (Manufacturing Processes)- P.C. Sharma
Production Technology- R.B. Gupta
Department of Industrial & Production Engineering 11/3
Manufacturing
"Manufacturing" is a process for converting ideas and market or
customer needs into artifacts; Includes design, procurement, test,
finance, human resources, marketing, etc.
Manufacturing is the conversion of raw materials into useful products
Creating shapes by various means and assembling these shapes into a useful
product
The processes used to transform raw material into finished products
A physical product always has a shape
Function
Aesthetics
These shapes are created by a wide variety of processes
Students must remember that these processes exist only in the context of the
larger Manufacturing process
Department of Industrial & Production Engineering 11/4
Manufacturing
Societal pressures, Government regulations,
company plans and policies, etc
Customer
needs
manufacturing Products
Raw
material
People, money, machines and automation
Department of Industrial & Production Engineering 11/5
The manufacturing Process
Materials Science, Statics, Dynamics, Thermodynamics, Fluid
dynamics
Raw Material
Material
Products
Assembly
Transformation
Processes
Machines and Automation
Department of Industrial & Production Engineering 11/6
Engineering Materials
Department of Industrial & Production Engineering 11/7
Fundamentals of Manufacturing
The method chosen depends on the material and the shape and
properties required
Formability
Machinability
Hardenability
Castability
Compactability
Sinterability
Weldability
Department of Industrial & Production Engineering 11/8
Classification of Manufacturing Processes
Department of Industrial & Production Engineering 11/9
Manufacturing
Market Product Development Original concepts, Design sketches, Working
drawing, First model, Testing, Revised model
Survey & and Design and Production drawing etc
Plan
Cost From Stock
Estimating MONEY GO AHEAD Holders
Men and
Machine & Tool Material
Women
Tooling Manufacturing Production
Planning
Goal:
Less Cost, Higher Quality, Faster Shipment
Conventional Machining: Welding:
Turning, Shaping, Drilling, Milling, Non-conventional Machining: Gas & Arc welding, Resistance welding,
Grinding, Broaching, Boring, etc. EDM, ECM, EBW etc. Thermit welding, Radiant energy welding
Forming: Casting:
Forging, Rolling, Extrusion, Drawing etc. Forging, Rolling, Extrusion, Drawing etc.
INSPECTION
PRODUCT
Department of Industrial & Production Engineering 11/10
THANK YOU FOR YOUR ATTENTION
Department of Industrial & Production Engineering 11/11
