ME F219
BITS Pilani Manufacturing Processes
K K Birla Goa Campus
Pushkar Kamble
Assistant Professor, Department of Mechanical Engineering
07 Jan 2025
Introduction Manufacturing
Manufacturing Technology
• Manufacturing is the process of turning raw materials or parts into finished goods using tools,
machinery, labour, and chemical or biological processing.
• Manufacturing technology provides the tools that enable to production of all manufactured goods. It
converts raw materials into affordable, quality and useful products.
• Enables a growing, stable economy while rising the standard of living.
• The manufacturing process really represents adding value to a raw material and creation of wealth.
Replenish
Raw Materials Input Manufacturing Facility Output Finished Product
Wealth
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Introduction to Various Processes
• Casting
• Machining
• Forming
• Joining
Casting Machining Forming Joining
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Course Handout
• Scope of class lectures
This scope of the course is to provide an exposure to the basic manufacturing processes and their
applications to produce different kinds of manufactured goods. The casting and machining processes are to
be covered in detail while the discussion on forming and joining processes is going to be introductory while
its detailed treatment is left to the next level course. The objective is to develop a sense of comparison for
choosing appropriate manufacturing process to meet the requirements and also to make the student
competent to establish appropriate process parameters for different processes.
• Scope of laboratory sessions
The course has structured lab exercises for imparting hands-on experience on different basic
manufacturing and allied processes. Exercises on testing of foundry sand, welding and machining have
been particularly incorporated.
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Books
Textbooks
1. Serope Kalpakjian and Steven Schmid, Manufacturing Processes for Engineering Materials, Pearson
education, India
2. Amitabha Ghosh and Ashok Kumar Mallik, “Manufacturing Science”, Affiliated East-West Press, New Delhi.
Reference Books
1. Mikell P. Groover, Fundamentals of Modern Manufacturing, Third edition, John Wiley& sons Pvt Ltd.
2. PN Rao, Manufacturing Technology, Fourth edition, v1 and v2, McGraw Hill India Pvt. Ltd., 2015.
3. E. Paul Degarmo, J.T. Black, Ronald A. kosher, Materials and processes in Manufacturing, PHI 2005.
4. Campbell J.S., Principles of Manufacturing Materials and Processes, Tata McGraw-Hill, 1995.
5. GK Lal, Introduction to Machining Science, Third edition, New Age International Publishers, 2013.
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Course Plan
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Course Plan
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Evaluation Scheme
Course Instructor in Charge:
Prof. Pushkar Kamble
E-106
Department of Mechanical Engineering
[email protected] 8433637472
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Introduction to Various Processes
• Casting
• Machining
• Forming
• Joining
Casting Machining Forming Joining
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Casting
Foundry Practices
• The process which uses liquid
metals and moulds to create the
finished products.
• Oldest known manufacturing
process.
• Preparation of cavity known as
mould.
• Using cavity to pour molten metal
to create a finished part.
• Part is removed from the mould
after solidification.
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Casting
Foundry Shop
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Casting
Casted Products
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Material removal processes
• Machining is a generic
term used for the
material removal
processes.
• Secondary processes
to remove the
unwanted material to
create a finished
product.
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Material removal processes
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Machining Products
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Forming
• The forming process is a
group of manufacturing
techniques that reshape a
material without adding or
removing material.
• The process uses external
compressive forces or
stresses to deform the
material, which is based on
the principle of plastic
deformation.
• Extrusion rolling forging
drawing, etc.
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Formed Products
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Joining
• Joining processes are methods for permanently or temporarily joining two or more pieces of
material together using heat or pressure. The resulting joined material is difficult to break apart.
• Mechanical joining, welding, brazing, soldering, etc. Brazing
Arc Welding
Gas Welding Resistance
Welding
Soldering
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Joining
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Thank you
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