MANUFACTURING PROCESSES II
(Course Code: EMEC303L)
L-T-P STRUCTURE : 3-0-2
CREDITS : 4
Faculty: Dr. Neelanchali Asija Bhalla
Course outline
➢Introduction to manufacturing – technological and economic aspects
➢Introduction to machining and machine tools
➢Measurement of cutting forces in orthogonal machining
➢Mechanism of chip formation, thermal aspects in machining
➢Tool life and machinability, tool wear and economics of machining
➢Basics of grinding process
➢NC/CNC processes and adaptive control
➢Introduction to non-Conventional machining processes
➢Different machining centres and trends, basics of machine tools
Important Books..
1. Manufacturing Science A. Ghosh and A.K. Mallik East West
Press
Text Book:
2. Manufacturing, Engineering & Technology - Kalpakjian, S. and
Steven R. Schmid Pearson
1. Materials and Processes of Manufacture- Degarmo, E.P., Black, J.T.,
Kosher, John Wiley & Sons, 2004
2. Modern Manufacturing Processes - Groover
Reference
Books 3. Fundamentals of Metal Machining and Machine Tools – G. Boothroyd
EVALUATION SCHEME
Components of Course Evaluation Percentage Distribution
Mid Semester Examination 20%
End Semester Examination 40%
Lab Continuous Evaluation
(Lab record + job completion in Lab + Seminar + 20%
Viva)
Assignments 10%
Quizzes 10%
Total 100%
Lecture -01
▪ Introduction to Machining and Machine Tools
▪ Introduction to Manufacturing- Economic & Technological
Aspects
▪ Brief introduction to modern methods of manufacturing
What is Manufacturing ??
The word manufacture is derived from two Latin words: Manus (hand) and factus
(make), thus implying made by hand. Manufacturing is the application of physical
and chemical processes to alter the shape, geometry, appearance or properties of a
given raw material to a finished part or product.
Value addition by Manufacturing
PRODUCTION ENGINEERING
It covers two domains;
1) Production /Manufacturing Processes
2) Production Management
Manufacturing – Technical and Economic Aspect
Technical Aspect Economic Aspect
Application of Manufacturing Processes
This includes ;
➢Application of any existing manufacturing process and system
➢Proper selection of input materials, tools, machines and environments
➢ Improvement of the existing materials and processes
➢ Development of new materials, systems, processes and techniques
All the manufacturing processes and systems must be;
➢Technologically feasible and acceptable
➢Economically feasible and acceptable
Production Management
Several routes of manufacturing
Objectives to be met;
▪ Reduction of manufacturing cost
▪ Reduction of manufacturing time
▪ Increase in productivity
▪ Increase in profit
▪ Ease of manufacturing