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Presentation 4

TMM needs to actively participate in KFS's QC department to address the high defect rate in seats, with 88% of defects originating from KFS. It is essential for TMM to inspect all seats before shipping and to maintain a close relationship with KFS and TMC. Additionally, real-time resolution of defects at the assembly line and sharing quality reports will enhance the overall quality and efficiency of the production process.

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ganesh gowtham
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40 views3 pages

Presentation 4

TMM needs to actively participate in KFS's QC department to address the high defect rate in seats, with 88% of defects originating from KFS. It is essential for TMM to inspect all seats before shipping and to maintain a close relationship with KFS and TMC. Additionally, real-time resolution of defects at the assembly line and sharing quality reports will enhance the overall quality and efficiency of the production process.

Uploaded by

ganesh gowtham
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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TMM need to participate KFS QC department by placing own personnel &

providing production guideline, since 88% of seat defects are from KFS 

Maintaining close relationship between KFS, TMM and TMC 

Doug Friesen have to keep his attention on rear seat installation station as
compared to front seat installation. 

TMM should inspect all seats in KSP before they are shipped to ensure high
RECOMMENDATI quality 

ON Defective items has to be resolved in real time at assembly line 

Review seat designs for new models is necessary 

TMM should share quality report with KFS to analyze areas with defect 

Toyota supplier network will be benefited by integrating with TPS 


Seat specification Seat setup as per
Seat inspected 
received at KFS  KFS assembly line 

Seat received at Seat carried at TMM


Seat installed in car 
TMM  assembly line 

 WORK
FLOW Seat checked for
Detection of defect
– Andon cord
Kanban sent to KFS,
if replacement
defect 
pulled  required 

Finished car rolls


Car assembly
Recheck/Replace out of assembly
completed 
line 

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