Six Sigma is a business management strategy
originally developed by Motorola, USA in 1986.
Six Sigma seeks to improve the quality of
process outputs by identifying and removing
the causes of defects (errors) and minimizing
variability in manufacturing and business
processes.
It uses a set of quality management methods,
including statistical methods, and creates a
special infrastructure of people within the
organization (“Black Belts”, “Green Belts”, etc.)
who are experts in these methods.
Each Six Sigma project carried out within an
organization follows a defined sequence of
steps and has quantified financial targets.
Six Sigma projects follow two project
methodologies inspired by Deming’s Plan-Do-
Check-Act Cycle. These methodologies,
composed of five phases each
DMAIC is used for projects aimed at improving
an existing business process. DMAIC is
pronounced as “duh-may-ick”.
DMADV is used for projects aimed at creating
new product or process designs. DMADV is
pronounced as “duh-mad-vee”
What is Six Sigma?
•It is a methodology for continuous
improvement
•It is a methodology for creating products/
processes that perform at
high standards
•It is a set of statistical and other quality tools
arranged in unique way
•It is a way of knowing where you are and
where you could be!
•It is a Quality Philosophy and a management
technique
Six Sigma is not:
•A standard
•A certification
•Another metric like percentage
•The term “sigma” is used to designate the
distribution or spread
about the mean (average) of any process or
procedure.
•For a process, the sigma capability (z-value) is
a metric that
indicates how well that process is performing.
The higher the sigma
capability, the better. Sigma capability
measures the capability of
the process to produce defect-free outputs. A
defect is anything that
results in customer dissatisfaction.
The term “Six Sigma” was coined by Bill Smith,
an engineer with Motorola
•Late 1970s - Motorola started experimenting
with problem solving
through statistical analysis
•1987 - Motorola officially launched it’s Six
Sigma program
Jack Welch launched Six Sigma at GE in
Jan,1996
•1998/99 - Green Belt exam certification
became the criteria for
management promotions
•2002/03 - Green Belt certification became the
criteria for promotion
to management roles
The GE model for process improvements
Combination of change management &
statistical
analysis
What is DMAIC ?
• logical and structured approach to problem
solving and process
• improvement
•An iterative process (continuous improvement)
•A quality tool with focus on change management
E = Q x A
Quality
Effectiveness Acceptance
Improvement