OEE calculation example
Roland Bertsch, 09.08.2023
Version 1.1
OEE calculation example
OEE compares the net productive time with the planned occupancy time
Example
Possible Free shift Planned Planned Breakdown Setup time Start-up Net Waiting time Increased Running Rework Scrap Net
operating time mainte- occupancy time time operating cycle time time productive
time nance time time time time
Planned downtime Availability losses Performance losses Quality losses
Net operating time Running time Net productive time
OEE = X X
Planned occupancy time Net operating time Running time
10.07.2024 OEE calculation example V1.1 EN - Roland Bertsch For internal use only! 3
OEE calculation example
OEE – Calculation example
OEE = Availability level x Performance level x Quality level
Availabilitylevel=¿ Planned occupancy time − Availability losses
Planned occupancy time
Availability losses = 130 min
(Set-up, adjustments, major stoppages)
Performancelevel=¿ Net operating time − Performancelosses
Net operating time
Performance losses = 50 min
(Minor stoppages, idle run…)
Quality level=¿ Running time − Quality losses
Running time
Quality losses = 45 min
(Scrap, rework)
OEE=¿
𝐎𝐄𝐄 =¿ 0,860 * 0,938 * 0,940 = 0,758 = 75,8%
10.07.2024 OEE calculation example V1.1 EN - Roland Bertsch For internal use only! 4
OEE calculation example
The OEE is not suitable as a comparative figure
TEEP
Attention!
OEE The OEE should not be used
to compare production at
different locations as working
hours, shift models and
technology can be different.
The key figure TEEP is
suitable as a management
figure for such a comparison.
Possible Planned Net operating Running time Net
operating occupancy time productive
time time time
TEEP stands for Total Effective Equipment Performance
10.07.2024 OEE calculation example V1.1 EN - Roland Bertsch For internal use only! 5
OEE calculation example
The TEEP measures overall productivity by including all equipment losses
TEEP Problem of TEEP:
The TEEP expresses
advantages from the point of
view of the cost accounting
system. However, these can
conflict with the guiding
principles of lean production.
Recommendation:
The TEEP metric is a
Possible Planned Net operating Running time Net
management metric and
operating
time
occupancy
time
time productive
time
should not be used to measure
the operational performance of
production.
The TEEP puts the actual productive time in relation to the theoretical total capacity of the system,
so it is a purely utilization-oriented key figure
10.07.2024 OEE calculation example V1.1 EN - Roland Bertsch For internal use only! 6
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