PT GERBANG KRENINDO SAKTI
PT. INTI KARYA
PERSADA TEKNIK
KICK OFF MEETING
DATE: 13 September 2018
400 KTA New Swing Plant of HDPE,
LLDPE and mLLDPE
(NPE Project)
DISNAKER CERTIFICATION
PROJECT INFORMATION
PROJECT OWNER : PT. CHANDRA ASRI PETROCHEMICAL
(CAP)
PROJECT NAME : 400 KTA New Swing Plant of HDPE,
LLDPE, and mLLDPE
(NPE Project)
MAIN CONTRACTOR : PT. INTI KARYA PERSADA TEKNIK
(IKPT)
CONTRACT NO : NPE-CPL-CNT-AX-4001
LOCATION : CILEGON, BANTEN-INDONESIA
SCOPE OF WORK : DISNAKER CERTIFICATION
INTRODUCING
PT Gerbang Krenindo Sakti is a registered inspection company at Dinas Tenaga
Kerja Dan Transmigrasi No. 560/20-Nakersos, Direktorat Jenderal Mineral dan
Batu Bara No. 843.K/30/DJB/2014, Direktur Jenderal Energi Baru Terbarukan dan
Konservasi Energi No. 59.ket/30/DEP/2014, Perusahaan Jasa Keselamatan dan
Kesehatan Kerja bidang Pesawat Angkat Angkut (Lifting Equipment) No.
117/PPK-PNK3/PJK3/IV/2015, Perusahaan Jasa Keselamatan dan Kesehatan Kerja
Bejana Tekan dan Boiler (Pressure Vessel and Boiler) No. 153/PPK-PNK3/IV/2015
and member of Asosiasi Perusahaan Inspeksi Teknik Indonesia (APITINDO),
anggota #0183/2006.
The purpose of examination and certification is to verify the feasibility of
operations, inspection of completeness of safety equipment in accordance with
the applicable laws and regulations and related Codes / Standards.
OUR VISION “to be leader in testing and inspection and consultancy, using
advanced technology and employed only qualified and certified personnel
OUR MISSION” to assure the quality and reliability of products for our clients,
through professional and independent services, creating value for shareholders,
clients and the public “
PROJECT
LEADER
Achmad Sofijan
QA/QC AND
SAFETY EDP (Reporting)
COORDINATOR
Linda
Eko Sulistiawan
PV & UAP LIFTING
INSPECTOR INSPECTOR ELECTRICAL &
ROTATING
Eko M. Agustia INSPECTOR
Sulistiawan Ramdan
Adi Haryadi
MECHANICAL WELDING & ASST.
INSPECTOR NDT LIFTING
PRESSURE INSPECTOR INSPECTOR
VESSEL
Dedi Setiawan Dedi Setiawan
Adi Haryadi
Robi Alvian Robi Alvian
• QUALITY POLICY
• We are committed to:
• Providing the Highest quality services to customers
• Providing frame work for establishing and reviewing quality objective
• Communicated and understood within the company
• Review for continuing suitability
•
•
• QUALITY OBJECTIVE
• GKS’s quality objective is measurable and consistent with quality policy. The following is our quality objective
Costumer satisfaction by achieving 75% mark from customer:
• Quality of services (equipment and personnel performance)
• Service delivery
• Cost or inspection fees
•
• OH&S POLICY
•
• We committed to providing a safe and healthy working environment for employees, customers, and
community
• Training is essential to improve safety awareness for employees
• Through consultation and ongoing involvement, a safety program will be developed, implemented and
monitored
•
Emergency contact :
• 1. Project leader, Mr. Achmad Sofijan :
081385808384
• 2. Operation Manager, Mr. Eko Sulistiawan :
087870093795
•
• 3. QA/QC Supervisor, Mr. Dedi Setiawan :
081310826263
SERVICES
• CONSTRUCTION INSPECTION SERVICES IN-SERVICES INSPECTION SERVICES
o Design and development of inspection plans Development of inspection plans and
o Inspection procedures regulations
o Inspection and test plan (ITP) ◦ Inspection procedure and inspection plan
• Inspection of construction / erection activities ◦ Regulation review
– Storage tank
– Piping system (process piping) Statutory inspection of equipment
– Pipeline ◦ Lifting equipment
– Steel structure ◦ Rigging equipment
• Fabrication equipment inspection
◦ Cargo basket
– Boiler
◦ Container
– Pressure vessel and heat exchanger
◦ Safety valve
– Lifting equipment
– Cargo basket, etc
• Test package control Development of shut-down inspection
– Material testing program
– Non destructive testing ◦ Inspection program
– Pressure test (hydro and/or pneumatic) ◦ Inspection procedure
• Development of quality dossier and plant completion ◦ Inspection schedule
document
– Manufacturing data report (MDR) Details Inspection of plant during shut-down
period
◦ Inspection program
◦ Inspection procedure
◦ Inspection schedule
PROCUREMENT SUPPORT SERVICES
• Vendor Assessment
– Management system, resources and capabilities
– Delivery schedule and planning
• Mill Inspection
– Line pipe
– Steel beam for structure
• Manufacturing / Fabrication in line inspection
– Boiler
– Pressure vessel and heat exchanger
– Lifting equipment
• Material and Equipment Surveillance
– Mechanical
– Electrical and Lightning Arrester ( Penyalur Petir )
– Instrumentation
• Witnessing of proof test or function test
– Mechanical
– Electrical
NON DESTRUCTIVE TESTING (NDT)
• Magnetic Particle Testing (Yoke and Prod)
• Liquid Penetrant Testing
• Ultrasonic Testing (Flaw detection) and (Thickness
Survey)
• Thickness Survey
• Electromagnetic Testing (Tube Inspection)
MAN POWER SUPPLY
Welding Inspector
QC Inspector
Mechanical, Electrical, Instrument Inspector
Welding Engineer and
Other Skill Workers Engineer
▪
TABLE PROGRESS FOR INSPECTION & CERTIFICATION
Work No. :
Project : NPE
Contract No. : NPE-CPL-CNT-AX 4001
Work Title : Disnaker Certification
No. DATE Description
1 19-May
2 19-Jun
Certification &
Finishing Project
3 19-Jul
Project: LEGEND : M : Monitoring
INSPECTION AND TEST PLAN INSPECTION & CERTIFICATION Document: A : Approval W : Witnessed
X :
Customer: 01/IKPT/ITP/GKS/2018 Prepared/Responsibility R : Reviewed
PT.IKPT PT. IKPT V : Verification H : Hold point
DEPN
No. Decription Inspection activity Control Document Acceptance Standard Verifying document Doc. To be QA dossier PT.IKPT GKS AKER
VESSEL
1.0 Pre-Inspection Meeting
1.1 Procedure & document Review document and witness Company purchase order PERMENAKER RI NO. 37 TAHUN 2016 Manufacture data Record X R R
recommended preparation manufacture prior Client spec. Client spec. Company purchase order
Inspection and certification ASME VIII For Acceptance
2.0 Document other standard related
2.1 QA/QC Manual * Review QA / QC Manual ( if any ) QA/QC Manual X R R
2.2 Manufacture Data Record *Review Manufacture Data record Manufacture data sheet PERMENAKER RI NO. 37 TAHUN 2016 Manufacture data Record Manufacture data Record X R R
Applicable Standard
other standard related
2.3 Record of Previous inspection *Review Previous record Disnaker Regulation PERMENAKER RI NO. 37 TAHUN 2016 *Review Previous record X R R
other standard related ASME VIII For Acceptance
other standard related
3.0 Equipment
3.1 Design fabrication data *Check document from vendor or supplier Client specification Client specification Mill certificate Manufacture Data record X R R
*Review Design calculation other standard related other standard related Purcahase order
Manufacture record
3.2 Non Destructive Testing
3.2.1 Ultrasonic Wallthickness Test *Spot Wall thickness to make sure actual thickness ASME V for Procedure ASME V for Procedure Ultrasonic report Ultrasonic report W X R
ASME VIII For Acceptance ASME VIII For Acceptance
3.2.2 Magnetic Particle/Penetrant Test *Conduct magnetic Particle to make sure no surface ASME V for Procedure ASME V for Procedure review MT/PT report MT/PT report W R R
defect in any critical location ASME VIII For Acceptance ASME VIII For Acceptance
4.0 Pressure Test ( OP ) Condition On Stream DEPNAKER Regulation Customer's Spec. review Performance test report Performance test report X R R
PERMENAKER RI NO. 37 TAHUN 2016 review Performance check list Performance check list
Other standard related
4.1 Review reporting Hydrotest by ASME VIII For Acceptance ASME VIII For Acceptance Review reporting X R R
Vendor fabrication Client specification Client specification
other standard related other standard related
5 Dimensional and Final *Review inspection report Client specification Client specification Inspection Report Inspection Report W H W
Visual inspection *Counter check inspection & Dimensional other standard related ASME VIII For Acceptance
*Check NDE & test clearance other standard related
*Advice for corrective action in any Non Conformance
6 Dispatch and Documentation *Check all inspection and testing are completed Client specification Client specification Inspection and test report Inspection and test report R H R
*Check name plate, contents are correct other standard related other standard related
*Certificate of Inspection Manufacture Data Records
PT. GERBANG KRENINDO SAKTI PT. IKPT DEPNAKER
M:
Project: LEGEND : Monitoring
W:
INSPECTION AND TEST PLAN INSPECTION & CERTIFICATION Document: A : Approval Witnessed
Customer: 02/IKPT/ITP/GKS/2018 X : Prepared/Responsibility R : Reviewed
PT IKPT PT. IKPT V : Verification H : Hold point
No. Decription Inspection activity Control Document Acceptance Standard Verifying document Doc. To be QA dossier PT. IKPT GKS Disnaker
Overhead Crane
1.0 Pre-Inspection Meeting
1.1 Procedure & document Review document and witness Company purchase order Company purchase order Manufacture data Record X R R
recommended preparation manufacture prior Client spec. Client spec. Company purchase order
Inspection and certification Per.05/MEN/1985
other standard related
2.0 Document
2.1 QA/QC Manual * Review QA / QC Manual ( if any ) QA/QC Manual X R R
2.2 Manufacture Data Record *Review Manufacture Data record Manufacture data sheet Regulation Manufacture data Record Manufacture data Record X R R
Depnaker
Applicable Standard Per.05/MEN/1985
other standard related
2.3 Record of Previous inspection *Review Previous record Disnaker Regulation Regulation *Review Previous record X R R
Depnaker
other standard related Per.05/MEN/1985
other standard related
3.0 Equipment
3.1 Design fabrication data *Check document from vendor Client specification Client specification Equipment certificate Manufacture Data record X R R
or supplier other standard related other standard related Purcahase order
*Review Design calculation Manufacture record
3.2 Non Destructive Testing
*Conduct magnetic Particle / Penetrant test to
3.2.1 Magnetic Particle/Penetrant make ASME V for Procedure ASME V for Procedure review MT/PT report MT/PT report W R R
Sure no surface defect in any critical location
3.2.2 Check Chain /Wire *Conduct chain/wire to make sure the chain/wire Depnaker Regulation review Chain/wire report Chain/Wire rope report W R W
are in safe and properly condition
3.2.3 Load Cell test (if any) *Conduct load test to make sure capability of load Depnaker Regulation Depnaker Regulation Load Test report Load Test report W X W
4.0 Dimensional and Final *Review inspection report Manufacture Data Sheet Regulation Inspection report Inspection report W H R
Depnaker
Visual inspection *Counter check inspection & Dimensional Applicable Standard Per.05/MEN/1985 Inspection Check list Inspection Check list
*Check safety device Inspection Check list other standard related
*Advice for corrective action in any Non
Corformance
5.0 Performance Test *Check all variable properly during operation Manufacture Data Sheet Minerba Regulation Performance test report Performance test report W H R
Depnaker
Function acceptance Test *Check all safety device properly Inspection Check list Per.05/MEN/1985 Performance check list Performance check list
other standard related
6.0 Dispatch and Documentation *Check all inspection and testing are completed Client specification Client specification Inspection and test report Inspection and test report R H H
*Check name plate, contents are correct other standard related other standard related
Manufacture Data
*Certificate of Inspection Records
PT. IKPT DISNAKER PT. GERBANG KRENINDO SAKTI
Customer : PT. IKPT Document
Customer Ref. Issue date
Description : Electrical Installation Work area
Project Name : Certification by DISNAKER
No. Description Characteristic Control Document Acceptance Criteria Verifying document Doc. To be QA dossier IKPT GKS DEPNAKER
Pre-Inspection
1.0 Meeting Schedule Inspection Customer's Spec. Customer's Spec. Certification schedule
Procedure and document -
Certification
recommended Customer's Spec. Customer's Spec. procedure
2.0 Document Review Customer's Spec. Customer's Spec. Customer's Spec. Customer's Spec. X X R
Manufacture data record MDR Local regulation Local regulation X X R
Other standard
History card Local regulation Other standard related related X X R
Other procedures Other standard related X X R
Physical & Dimension
3.0 Equipment Inspection Customer's Spec. Customer's Spec. Inspection report Inspection report X W / SW W / SW
DEPNAKER Regulation SNI-04-0225-2000 ( PUIL 2000) Inspection Check list Inspection Check list
UU No.1 1970 Tentang Keselamatan
Kerja
SNI-04-0225-2000 ( PUIL 2000)
Per-02/MEN/1989
Permen-33 tahun 2015
Performance Test Instalation DEPNAKER Regulation SNI-04-0225-2000 ( PUIL 2000) Inspection Checklist Inspection report X SW SW
Customer Specs Customer' Spec Inpection Report
Other standard related
Inspection & test
4.0 Documentation Reporting & Cert. Inspection Customer's Spec. Customer's Spec. report Inspection & test report X R H
Disosnakertrans Certificate DEPNAKER Regulation DEPNAKER Regulation
Other standard related Other standard related
LEGEND :
A : Approval M : Monitoring V : Verification SW : Spot Witness
X : Prepared/Responsibility W : Witnessed H : Hold point R : Reviewed
IKPT DISNAKER PT. GERBANG KRENINDO SAKTI
Customer : IKPT Document : 03/IKPT/ITP/GKS2018
Customer Ref. Issue date :
Description : Lightning Arrester Work area
Project Name : Certification By Disnaker
Doc. To be QA
No. Description Characteristic Control Document Acceptance Criteria Verifying document dossier IKPT GKS DISNAKER
1.0 Pre-Inspection Meeting Schedule Inspection Customer's Spec. Customer's Spec. Certification schedule
Procedure and document -
recommended Customer's Spec. Customer's Spec. Certification procedure
2.0 Document Review Customer's Spec. Customer's Spec. Customer's Spec. Customer's Spec. X R R
Manufacture data record MDR Local regulation Local regulation X R R
History card Local regulation Other standard related Other standard related X R R
Other procedures Other standard related X R R
3.0 Equipment Spot Witness Customer's Spec. Customer's Spec. Inspection report Inspection report X SW SW
DEPNAKER Per-02/MEN/1989 Inspection Check list Inspection Check list
UU No.1 1970 Tentang
Keselamatan Kerja
SNI-04-0225-2000 ( PUIL
2000)
Permen-33 tahun 2015
Performance Test DEPNAKER Per-02/MEN/1989 DEPNAKER Regulation Inspection Check list Inspection report X SW SW
Customer' Spec
Elektrode Bumi
Conection Cable
Ground System
Safety Device
Inspection & test
4.0 Documentation Reporting & Cert. Inspection Customer's Spec. Customer's Spec. Inspection & test report report X R H
Disosnakertrans Certificate DEPNAKER Regulation DEPNAKER Regulation
Other standard related Other standard related
LEGEND :
A : Approval M : Monitoring V : Verification SW : Spot Witness
X : Prepared/Responsibility W : Witnessed H : Hold point R : Reviewed
IKPT DISNAKER PT. GERBANG KRENINDO SAKTI
INSPECTION ACTIVITY
INSPECTION OF PRESSURE VESSEL
• Prepared work permit
• Review document
• Visual & dimension
• NDT UT Wallthickness
• Reporting
• Certification Release Disnaker Certification
• INSPECTION OF HOIST
• Prepared work permit
• Review document
• Visual & dimension
• NDT MT/PT for Hook, Chain (if any) and support weld span girder
• Load Testing
• Reporting
• Certification Release Disnaker Certification
• INSPECTION ROTATING EQUIPMENT, ELECTRIC EQUIPMENT AND FIRE FIGHTING EQUIPMENT & FIRE ALARM
SYSTEM
• Prepared work permit
• Review document
• Visual & dimension
• Spot Witness Performance Test (FAT Test)
• Reporting
• Certification Release Disnaker Certification
ATTACHED
Daily report (Sample)
Final Report (Sample)
Pressure Vessel
HOIST
EXAMPLE LEGALITAS
WORK SAFELY
