Pressure sensors
Objectives
• Pressure
• Pressure ranges in automotive
• Pressure units
• Sensor principles
• Pressure-dependent resistors
• Diaphragm-type sensors
• Capacitive sensors
• Strain gauge sensors
Pressure
• Pressure is defined as “a nondirectional force acting in all directions”
• P = P (F,x,y,z)
• Absolute pressure is zero-referenced against a perfect vacuum, so it is
equal to gauge pressure plus atmospheric pressure;
• Gauge pressure is zero-referenced against ambient air pressure.
• Differential pressure is the difference in pressure between two
points.
Pressure for automotive
• Intake-manifold or boost • Brake pressure in master cylinder
pressure (1 to 5 bar) for gasoline and wheel-brake cylinder (200
injection bar)
• Tire pressure (5 bar absolute) for • Combustion-chamber pressure
tire pressure monitoring (100 bar, dynamic) for detection
of misfiring and knock detection
• Hydraulic reservoir pressure
(approximately 200 bar) for ABS • Fuel pressure on the diesel
and power-assisted steering common rail (up to 2,000 bar)
• Coolant pressure (35 bar) for air- • Fuel pressure on the gasoline
conditioning systems direct injection system (up to 200
bar)
Pressure units
• 1 newton/square meter = 1 • 1 kilogram-force/square meter =
pascal [Pa] 9.80665 pascal [Pa]
• 1 bar = 100000 pascal [Pa] • 1 torr [Torr] = 133.32236842108
• 1 psi [psi] = 6894.7572931783 pascal [Pa]
pascal [Pa] • 1 millimeter mercury (0°C) =
• 1 Standard atmosphere [atm] = 133.322 pascal [Pa]
101325 pascal [Pa] • 1 millimeter water (4°C) =
• 1 atmosphere technical [at] = 9.80638 pascal [Pa]
98066.500000003 pascal [Pa]
Direct pressure sensors
• all known resistors are more or
less pressure-dependent
(volumetric effect)
• very high pressures (> bar) are to
be measured it would suffice to
simply subject an electrical
resistor to the pressure medium
• more or less temperature-
dependent, a characteristic which
is usually very difficult to
suppress
Diaphragm-type sensors
• uses a thin diaphragm which is
exposed on one side to the pressure
to be measured and which deflects
to a greater or lesser degree as a
function of the pressure
• Low-pressure measuring lead to
relatively large diaphragm (0.1 to 1
mm)
• Higher pressures measuring lead to
relatively small diaphragm (a few
μm)
Strain gauge and capacitive sensors
• The elongations of the diaphragm • Capacitive pressure sensors typically use
occurring on the deflection of a a thin diaphragm as one plate of a
diaphragm-type sensor are detected capacitor
using strain-gage technology • Applied pressure causes the diaphragm
to deflect and the capacitance to change
• Strain-gauge resistors are affixed to
the diaphragm • This change may or may not be linear
and is typically on the order of several
• Their electrical resistance varies picofarads out of a total capacitance of
under the influence of mechanical 50-100 pF
stresses • If the dielectric constant of the material
• The resistors are connected together between the plates isn't kept constant,
to form a Wheatstone bridge errors may result.
Thank you!