ME361 Manufacturing
Science Technology
Introduction
Lecture schedule: M, F: 8-9 am T: 9-10 am, L5
Dr. Arvind Kumar
email:
[email protected]IIT Kanpur
Topics
Brief introduction to Manufacturing Technology
Machining (conventional and non-conventional)
Metrology
Casting, Joining and Forming
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Suggested Readings
Ghosh, A., Mallik, A.K., Manufacturing Science (2nd edition), EastWest Press, 2010.
Lal, G.K., Introduction to Machining Science (2nd edition), New Age International publishers, 2009.
Groover, M.P, Fundamentals of Modern Manufacturing (2 nd edition), John Wiley.
Kalpakjian, S., Schmid, S.C., Manufacturing Engineering and Technology, Pearson Education
Galyer, J.F.W., Shotbolt, C.R., Metrology for Engineers, ELBS Class notes
Science and Engineering of Casting Solidification, D M Stefanescu, 2nd ed.
Principles of metal casting, R W Heine, C R Loper and Rosenthal, Tata McGraw Hill, New Delhi.
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Grading
Theory:
Quiz 1 5%, Mid sem 35%
Quiz 2 5%, End sem 35%
Lab:
Lab report 5%, Lab quiz 10%, Feedback of supervisorial support 5%
MAKE-UP for End-sem can be considered based on DOAA directives, and when the student has
authorized leave during the exam period.
PAST INCIDENCES SHOWED THAT A STUDENT SEEKING A MAKE-UP IS USUALLY AT DISADVANTAGE.
No Make-up for Mid sem and any Quizes
ACADEMIC DISHONESTY
For cheating in the examination hall : Zero tolerance F GRADE
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Lab
Lab schedule: T, Th: 2:30-4:30 pm
Manufacturing Science Lab, Mechanical Engineering Department
Dr. Mohit Law
email: [email protected]
Lab start date: 02 August (Tuesday)
Schedule will be circulated shortly
List of experiments
Exp. No.
Name
TA
Experiment #1
Measure the cutting forces, tool temperature and shear
angle during orthogonal cutting on Lathe
Ashish Kumar Mishra
Experiment #2
Calculate material removal rate and tool wear rate during
electric discharge machining of EN8 steel
Anand Praksh Diwedi
Experiment #3
Draw a cup by the drawing process and measure the
drawing force and strain on Hydraulic press
Leeladhar Nagdeve
Experiment #4
Fabricate micro-channels through micro-replication and
double inversion technique
Poonal Sundrial
Experiment #5
Study the effects of milling variables on the milling
process
Divyansh Patel
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Directives in the lab (MUST follow):
(1) Every student must come latest by 2:20 pm and should obtain a set of instruction sheet for every
experiment from the Manufacturing Science Laboratory.
(2) Every student has to carry a copy of the lab manual.
(3) For safety every student must come to the laboratory in shoes. For the same reason, do not wear loose
garments. The Students should also ensure that floor around the machine is clear and dry (not oily) to avoid
slipping.
(4) Instruments and tools will be issued from the laboratory to one member of the group. Every student must
carry their identity card. Tools, etc. must be returned to the tool room on the same day.
(5) The student should take the permission of the Lab Staff / Tutor before handling any machine. The student
should not lean on the machine when it is working.
(6) Students are required to clear off the chips from the machine and lubricate the guides etc. at the end of the
session. Laboratory reports should be submitted in the format provided (on proper lab sheets not on plain A4
sheets) latest by 10:30 am on the following day to the laboratory office to the lab incharge Mr. Sanjeev Verma.
It will be collected by the concerned TA.
(7) Reports will not be returned to the students. Students may see the graded reports in the laboratory.
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Why manufacturing?
Look around you
Everything is manufactured
Manufacturing adds value
Manufacturing has a multiplier effect
Every job added in the manufacturing sector has a multiplier effect
ME361 is about introducing the fundamental
science of manufacturing processes
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Manufacturing, value added (% of GDP)
~30%
World bank data 2016
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How are parts made?
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How are parts made?
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How are parts made?
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How are parts made process identification?
What is the product?
Loads, environment, annual part volume
What is the material?
Color, hardness, magnetic, surface
Surface finish
Roughness, tool marks,
Shape?
Curvature, freeform, internal passages,
Size?
Thickness, aspect ratio,
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Manufacturing processes
Bulk deformation processes
Casting, forging, rolling
Joining processes
Welding
Machining
Conventional turning, boring, milling,
Unconventional waterjet, EDM, ECM,
Rapid prototyping
Metrology
Start with machining
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Conventional Machining
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Orthogonal cutting
Oblique cutting
Turning
Milling (makes up ~85% of all machining processes)
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