Process Piping Fundamentals AN INTRODUCTION TO PIPING DESIGN PROGRAM DIRECTOR DON GRISERInstructors for Piping Fundamental Course (Disposicion De Plantas De Procesos & Diseno) Course Director Don P. Griser has been with Fluor Danie! Engineering in the Piping Engineering and Design Department for the Past thirty years. During this period, he has functioned as the Director of Piping Engineering ona broad spectrum of process and manufacturing plants including: refinery, petro-chemicals. inorganic chemicals, natural gas [processing, offshore production, off-site Storage facilities, pharmaceutical. waste water treating, caustic, chlorine, EDC, and sourwater ‘eating units. Mr. Griser has alsa been responsible for the development and instructing of Fluor Daniel’s in-house piping training programs, and also instructing for the Society of Professional Engineers and Designers at the University of Houston. Don P, Griser Design Consultants P.O. Box 5014 Sugar Land, Texas 77487-5014 Phone: (281) 263-1000 Fax: (281) 263-5109 Piping Design Specialist Wendy R. Borel has been with Fluor Daniel for ten years, functioning as a Specialist in Piping Design and as Lead Designer on a number of Petro-Chemical Projects. As a Graduate of Texas A&M with a degree in Engineering Technology, Wendy has successfully completed many of Fluor’s T taining Programs from Basic Piping Design, plants, gas refining, chlorine productions and wiility support facilities. Wendy is currently performing as a Piping Design Instructor for Fluor Daniel's in-house training, Wendy R. Borel P.O. Box 5014 Sugar Land, Texas 77487-5014 Phone: (281) 263-1000 Fax: (281) 263-5109PRACTICAL PROCESS PIPING DESIGN F' UNDAMENTALS AND PIPING LAYOUT FIRST DAY I-1 Introduction to Piping Design and Basic Piping Data Including Piping Symbology 1-2 Flanges, Fittings and Valves Per ANS] B16.5, B16.9 and B16.10 Flange Types, Ratings, Gaskets, Fitting Types 1-3 Specification Development and Special Piping Details 1-4 ANSI/ASME B31.3 Code - Purpose and application to Piping Design (piping wall thickness, branch connection and hydrotesting) 1-5 Flow diagrams - Process, P&IDs, Utilities, Auxiliaries SECOND DAY 2-1 Piping Design Requirements for Inline Instrumentation (Control Valves, Flow Meters, TI's, P.1.s) 2-2 Piping Isometrics : Orthos to Isos, Material Take-off and Material Control 2-3 Plot Plan Development 24 — Piping Layout studies for Process Equipment: - Drums - Exchangers - Pumps THIRD DAY 3-1 Piping Layout studies for Process Equipment: - Compressors - Reactors + Towers - Offsite Tankage FOL H DAY 4-1 Stress Review and Flexibility Considerations for Piping Systems 4-2. Organization - Prerequisites for Plant Layout and Piping Design 4-3 3-D Plant Design - Basic Usage in IndustryINDEX SECTION 10. il. 12. 13. 14. Schedule and Index Piping Engineering / Design Execution Plan Basic Piping Data Flanges, Fittings and Valves Specifications and Special Piping Details ANSI / ASME B31.3 Code Flow Diagrams Inline Instrumentation Isometrics Stress Review and Flexibility Piping Organization and Flexibility 3-D Design Miscellaneous Piping Details Piping Layout ExercisesPiping Engineering & Design Execution Plan PREREQUISITES # —C=]—— PROCESS iy bean, PIPING ENGINEER ~—| Basis FoR Ei DESIGN ENoINERING CONTRACT \ i PROJ. REO. CHECK LIST SCOPE OF WORK PIPING SCOPE OF WORK Peon ain. EveIneenNG SCHEDULE CONSTRUCTION SCHEDULE cuearPiping Engineering & Design Execution Plan FRONT END ACTIVITIES Pan's (PRELIViNARY) MATERIAL CLIENT PACCESS ENGINEER LEAD atlas eNcINeER a * SPECiFicATiONS CERERAL SPECEFLCATIONS Sh RUROASE SPECIFICATIONS ~ FABRICATION SPECIFCATION PRELIwNAay Leno eleine DESIGN SPECIFICATIONS PLOT PLAN pipe esiGt FasmicaTion. DeTANs ENGINEER ee FLEBILITY SBECIFICATIONS @ ELEN wateei aL STRESS Exar couleuentt ust LEAD ENGINEER WORKPLAN m K ri MECHANICAL ROCESSPiping Engineering & Design Execution Plan PLOT PLAN DEVELOPMENT Lair] Tie=tv tist 1 ify =a} > 0M =} ‘uENT # PROCESS: courace, iene SYSTEMS purine ERaINEER fsoreiaLty I7ew LIST ree By Ler arp BERS ef nwssronnon D . acura wines UwPUT FROM “STRUCTURAL MCCHANICAL ecorRical/c:s. aig SatPiping Engineering & Design Execution Plan ESTIMATING & PURCHASING ACTIVITIES ‘ VALVE TAKE-OFF MATERIAL contra. Por PLAS - mipine besten TENE OFFICE — Wane Four aie lwsoecrowng seers word MATERIAL seers word OF PRELIMINARY areata ROL ESTIMATE fixe Quantiiies. io) FAB SHOP Gousraveron PURCHASE ESTIMATING Cont PIPING TAKE= OFFPiping Engineering & Design Execution Plan LAYOUT & DEVELOPMENT Fone ie j Pa aeat a ccstcar dutty — te STRESS aNiee CONSTRUCTASILITY REVIEW ft T “isoveerouno ORAMING TWOEX Apoieenchey UNDERERENO Ij {) LAYOUTS PIPING DESIGN VESSEL ORIENTATIONS, | LAODERS, PLATFGRS PRELIMINARY ' 2 — VengOR EQUIPMENT VESSELS MECHANICAL NECHNICAL a ENGINEER CONTROL SYSTEMS ay PR STRUCTURAL a& ARCHITECTURAL LOCATION Pa CONTROL PLOT AUC TURA PIPING anne at waster ELECTRICAL/INSTR. - CABLE TRAY ROUTING} CONTROL STSYEMS/ ELECTRICAL CONTROL ‘SH. 6 STSyeMs/ Co ELECTRICAL shaPiping Engineering & Design Execution Plan DETAILED EN NEERING cite é a. se arowmaen, a cucemion 0 waren end ee “ras ea ——“ronsimcron cues 3-0 (POS) LOAD. PIPIKG SPECS ‘MODEL COVIPHENT ‘CREATE PARTITIONS [RUN INTERFERENCE CHECKS: —— I ienccand) fl AgovecaouNo >, UNDERGROUND: I> PIPING s avout, ah AWG . =a} be warERLAL FieLo/coNsHAUCHION pietws cunt piptwo coummes ‘ESIGN REVIEW Ester UvoERGROUD Rene. BILLS OF WATERIAL OnAWINGS MATERIAL CONTROL SH, 7PRACTICAL PROCESS PIPING FUNDAMENTALS Introduction to piping design and basic piping dataDESIGN CONSIDERATIONS FOR ROUTING OF PIPE Materials of Construction (Metallurgy Review) Specifications Flange rating, pipe wall thickness, gasket types, types of valves. Stress Considerations Temperature, adequate supports, (Attachments) what forces are imposed on attached equipment? Fabrication Considerations Shop Fabrication Field Fabrication Constructability Process Objectives Pressure drop problems caused by elbows, valves, vertical runs, etc. Operation and Maintenance Instrumentation/Electrical Schedule and Budget Safety Requirements (OSHA) Environmental_BOP Et W600 34-106I-ACF Bs sermersee | GRADE EL 7009 [ _.BOP_EL 10600_ 34-107 4-ACF-10"-Is SECTION VIEW GOP Et 9600PIPE MANUFACTURING METHODS ROLLED & WELDED SEAMLESS SPIRAL WELDED PIPE END PREPARATION The end of a pipe is prepared differently according to what method will be used to join the pipe and/or fittings together. (1) A beveled end (BE) is used when the joint will be made by welding. (2) A threaded end (TE) is used when specifications call for screwed connections (sometimes called threaded ond coupled or T&C] (3) A plain end (PE) is used with socket weld fittings which are then welded ground the outside. Weld (1) BEVEL ENO (BE) (Butt Weld) Socket-weld Coupling (3) PLAIN END (PE) (Socket-weld Connections) Screwed Coup! ing — (2) THREADED END (TE) (Screwed Connections)‘Source: Note 1: Th Vable 1-2 Commercial Wrought Steel Pipe Data Nom- | Gutside [Schedule] Wall | Inside ‘Transverse | Moment] lExternall Section inal | Diam- | Ne. | Thick-| Diam- Internal Area of ‘Surface | Modulus Pipe | eter ness | ecer Isa} Inertia | SEE 3) See (c) td) Notez| (1) Sq. Fe. | (Ql Note I Semiace | Square | loches to wtox| Cp) Inches |_Inches _ Inches | lnches Inches | Feet |4it Power 0! pipe i us aos) 068) 268 ~0568 | 00040 | 00106) 106) 0052 Ya i 80x | 1095 215 10364 | 0002s | _ 001221 1106 | “oosor = ae Ws | _.085 364 “ToaT | 00072 | 00331 Wal) 0127 4 - Box | 11s | 302 lor16 00377 w4i_| ‘0158s | ds | 091 493 1910 178 | 02160 Ye | sere 80x 423 1405 178 | 107554 403 103) 622 3040 | “20 | 04068 “H40 smo | lo47e0 % | 0.940 11706 ‘no | “osz67 050 _| ‘oouss | 02424! :220_| 05772 5330 | 00371 | .03704| Bs | 07055 74330 | 00300 | 04479] [7g | 08631 "2961 | “o0r06 | 105269] "3 | 10036 1148_| ‘00103. | 05792 cms _| ‘11032 “B640 | 00600 | 087 34 | 1328 7190 | “00499 | 1056 cH | (1606 S217 | -00362 | “1251 v4 | “1903 i2a7_| [00196 | ‘1405 ra4_| “2136 1495 | 1040 | 1947 aS 1283 | ‘ooss1 | “2418 435 tos7 | .oa734 | (2839 43S 1630_| ‘00438 | “3411 1435 036 1767 1406 7950 3.358 2.953, 13a 1774 4768 Lo 4.238 1.87 3546 154 2464 1.07 7.333 3.00 6.605 26 5.408 r3s 4.155 1.80 9.886 <5 8.888 3.84 TES 50 1150 498 10.31 4g 9.28 4.02 7.80 3.38 20.01 8.87 18.19 7:88 | 1 1635 708 | 1 1461 633 | 1.456 1297_| co901_| 33.63 $.61_|_ 1.456 28.69 | 2006 | 28.14 12st] 17st 26.07 | .1810 | 40.49 1179 | 1734 razz | 11650 | 49.61 10.30 | 1.734 ms. | 11469 | 58.97 a6 | 174 ised | “1308_| 66.33 8116 4 Si8s | de0l | S772 2.258 Suis | “3983 | 63°38 31358 S003 | (3474 | 72.49 2.258 47.94 | 13329 | 88.73 2.258 4566 | “3171 105.7 7.258 43.46 | 3018 121.3 2.258 40.59 | [2819 [140.5 2258 38.50. | [2673 153.7 3258 3712 | .2578 162.0 2258 36.46 | "2537 [165.9 3388 Crane Co. letters s, x, and xx in the column of Schedule ‘Numbers indicate Standard, Extra Strong, and Double ‘Extra Strong Pipe, respectively. (Table 1-2 continued on following page) foot of “vipe length. Note 2: The values shown in square feet for the Transver Interna Area also represent the volume in cubic feet p4 (Table 1-2 continued) Nom- | Outside [Schedule] Wall | Inside | Area | Transverse (Meoment| Weight | Weight External) Section inal Diam- No. Thick- | Diarn- of Internal Area of of of Surface] Modulus Pipe | eter ness | eter | Metal See] inertia Pipe | Water Size wD) See (e) (4) (a) fete2| (1) | Pounds | Pounds | Sq. Fr Gi Note I Square | Square | Square [Inches tol per per foor | per foor DB, Inches | Inches Inches |_Inches | Inches | Inches | Fee: [4itPower! foot | Sr pipe | of pipe | 20 250 10.250, 8.24 82.52 S731 T13.7 28.04 35.76 | 2.814 21.15 30 307 | 10.136 10.07 80.69 $603 137.4 34.24 34.96 | 2814 28.57 Os 365 | 10.010 11.90 78.86 S475 160.7 40.48 34.20 / 281g 29.90, 60x 500 9.750 16.10 7466 5185 212.0 $4.74 32.35 | 2814 39.43 10 10.750 80 (593 9.564 18.92 Tibe 4989 244.8 64.33 31.13) 2.814 45.54 100 718 5.314 72,63 68.13, (4732 286-1 76,93 29.53 | 2.1 53.22 120 843 9.064 26.24 A481 324.2 89.20 27.% | 2, 60.32 140 1.000, 8.750 30.463 A176 367.8 | 104.13 26.06 | 2.814 68.43 160 Ls 8.500 34.03 3941 | 399.3 | 115.65 24.59 | 2.814 74.29 20 230 | 12.250 9.82 818s 191.8 33.38 51.07 | 333 30.7 30 +330 | 12.090 12.87 7972 248.4) 43,77 49.74 | 3.338 39.0 +8 375 | 12,000 14.58 7854 93) 49.56 49.00 | 3.333 43.8 40 406 | 11,938 7273 (300.3 $3.53 48.50 | 3.338 47.1 vat 500 11.750 (7528 361.5] 65.42 46.92 | 3.338 56.7 12 17s 60 562 11.626. 7372 400.4) 73.16 46.00 | 3.333 62.8 80 687 | 11.376 7058 5.1 $8.51 404 | 3.338 74Gb 100, B43 | 11.064 31.53 (6677 ‘S616 | 107.20 41.66 | 3.336 88.1 120 1.000 | 10.750 36.91 6303 125.49 BB | 3.338 ia 140 L125 | 10.500 41.08 6013 133.68 V52 | 3.338 E 160 1312 | 10.126 AT Ad 5592 160.27 34.89 | 3.338 10 «250 | 13.500 10.80 HO 36.71 $21.03 | 3.665 cy B12 | 13.376 13.42 9758 45.68, 60.89 | 3.665 Hs 375 | 13.250 16.05 9575 7 S975 | 3.665 $3.2 40 438 | 13.124 18.66 9394 $8.64 | 3.665 61.3 x 500 | 13.000 21.21 “9117 72.09 57.46 | 3.665. 691 14 14.00 0 593 | 12.814 14.98 8956 $4.91 55.86 | 3.665 20.3 80 750 | 12.500 | 31.22 A522 106.13 S218 | 3.665 98.2 100 337 | 12.106 38.45, 6020 130,73 50.04 | 3.665 17.8 120 1.093 | 11.814 44.32 7612 180.67 A745 | 3.665 132.8 140° | 1-280 | 11-500 | 50.07 7u3 170.22 | asior | 3.665 | 146.8 160 1.406 | 11.188 $5.63 {6827 189.12 42.60 | 3.685 159.6 10 250 | 15.500 12.37 ‘T3103 42.05 81.74 | 4.189 45.0 20 312 15.376 15.38 1.2895 $2.36 80.50 | 4.189 $9.2 30s 375 | 15,250 18-41 1.2684 62.58 79.12 | 4.189 70.3 40x -500 | 15,000 24.35 L2z7z 82.77 76,58 | 4.189 OLS 16 16.00 60 +656 | 14.688 31-62 1.1766, 107.50 73.42 | 4.189 116.6 =. 80 $43 | 14.314 40.14 LAL7s 136.46 69.73 | 4.189 144.5, 100 1.031 13.938. 4848 1.0596. 164.83 66.12 | 4.189 170.5 120 1,218 | 13.564 56.56 1.0035, 192,29 $2.62 | 4.189 194.5 140 1438 | 13.124 65.78 9394 223.64 58.64 | 4.189 220.0 160 1.593} 12.814 72.10 8956 245.11 S583 | 4.189 2367 10 -250 17.500 13.94 1.6703 47.39 [TOI | Ap 6h 20 312 U4 1.6467 $9.07 | 102.77 | 4712 73.5 8 75 20.76 16230 806.7 | 70: 5% | NOLS | 4.712 89.6 wn 438 M7 1.5990, 930.3 82.06, 99.84 | 4.712 103.4 oe (500 ae 1.5763 | 1053.2 92.45 98.27 | 4.712 17.0 18 18.00 40 562 30.79 1.$533 | 1171.5 | 104.75 96.93 | 4.712 | 130.1 - oO 730 40.64 1.4849 | 1514.7 | 138.17 92.57 | 4.712 168.3 80 987 50.23 1.4183 | 1833.0 | 170.75 88.50 | 4.712 703.8 ' 100 L156 61.17 1.3423 | 2180.9 | 207.95 83.76 | 4.712 242.3 120 1.375 7181 1.2684 | 2498.1 | 244.14 79.07 | 4.712 Ie 140 1.562, 80.66 1.2070 | 2749.0 | 274.23 78.32 | 4.712 305.5 160 L781 90.75 1.1369 | 3020.0 | 308.51 70.88 | 4.712 335.6 10 +250 1551 2.0740 734 S273 | 129.42 | S236 786 203. 375 Baz 2.0142 | 1113.0] 78.60 | 125.67 | 5.236 TIL 30x 500 30.63 1.9690 | 1457.0 | 164.13 | 122:87 | 5.236 145.7 40 593 36.15 1.9305 | 1703.0 | 122.91 | 120.46 | 5.236 104 20 20.00 60 812 48.95 1.8417 | 2257.0 | 166.40 | 114.92 | 5.236 2158.7 “ 80 1.031 61.44 17580 | 2772.0 | 206.87 | 109.51 $.236 v7A 100 1.281 75.33 1.6585 | 3315.2 | 256,10 | 103.35 | 5:236 33LS 120 1.500 87.18 1.5762 | 3754.0 | 296.37 98.35 | 5.236 375.5 140 1.750 100.33 1.4849 | 4216.0 | 341.10 92.66 | 5.236 421.7 leo 1.968 11149 1.4074 | 4585. 379.01 87.74 | 5.236 AS8.S w 150 18.65 SOUL | 11S 63.41 | 187-95 | 6.283 | 10h 20s 37S 2.83 2.9483 | 1942.0 94.62 | 183.95 | 6.283 161.9 at 500 36.91 2.8853 | 2549.5 | 125.49 | 179-87 | 6.283 212.5 30 562 41.39 2.8542 | 2843.9 | 140.80 | 178.09 6.283 B70 ao 687 $0.31 2.7921 | 3421.3 | 171.17 | 174.23 | 6.285 ‘785.1 24 24.00 60 968 70.04 26852 | 4652.8 | 238.11 | 165.52 | 6.285 387.7, 80 L218 87.17 2.5362 | 5672.0 | 296.36 | 158.26 6.283 471.8 100 L531 108.07 2.3911 | 6849.9 | 367.40 | 149.06 | 6.283 570.8 120 1812 126.31 2.2045 | 7825.0 | 429.39 | 141.17 | 6.283 6521 140 2.062 142.0 2.1547 | 8625.0 | 483.13 | 13445 | 6.283 718.9 160 2.343 154.41 2.0346 | 9455.9 | $41.94 | 126-84 | 6.283 L_787.4Table 2-2 Symbols of Fittings and Flanges for Piping Drawings (Courtesy of Fluor E & C, Inc.) EW TYREIOE Soceer wa} WELDED FLANGED ATTG SINGLE LINE | OOUBLELINE | SINGLE LINE | DOUBLELINE | SINGLE LINE = SOR ELE | “SPE SIDE 45° ELL BoTTot | TOP TEE SIDE BOTTOM! Top SIDE Pe REDUCERS | Conc. and SWAGES ECC. LATERAL SINGLE FLANGES P= |e SLIP-ON ToRSe | onirice —s/1 [| as PIPE WELD STUBIN /WELD SADOLE| PIPE CAP UNION PLUGTable 2-3 Symbols of Valves and Fittings for Piping Drawings st halla of Fluor E & C, Inc.) aBeaxis He ets |s Oe] as exas |egN ps es nos | pun porron | pax soriom | pian orrom | lan Puan t, le. Sk @ |x a NE 4 nu cv. eno | SEV, END cuey. END io SC SCREWED. FLANGED SCREWED FLANGED SCREWED. GATE VALVE GLOBE VALVE CHECK VALVE @| @| Sh a pun PAN pcan PAN Pan j ae, 80 , ae. eno | cv eno | cev, eno FLANGED SCREWED FLANGED SCREWED FLANGED SCREWED MOTOR OR CONTROL VALVE ANGLE VALVE Rod} eel es PAN BOTTOM | PLAN BOTTOM en pus fq ais @ |edh> ¥ ail @ js 8 a) = e exo ery . > FLANGED SCREWED. FLANGED cages SCREWED = REGULAR TYPE WRENCH OPER. REGULAR TYPE GEAR OPER. HYPERSEAL TYPE WRENCH OPER. o 5 wn : §) NS = Pun = PON _ 3 Z E) he ich @yY ~_ wo \E euey, euev EN : FLANGED we'l2 FLANGED FLANGED COMPOUND GEAR OPER. (LARGE VALVES) WRENCH OPER. MOTOR OPER. xp= xt rte ee PLAN PLAN Pa i eu exo euev cuey. END nue, FLANGED SCREWED FLANGED SCREWED L BALL VALVES. DIAPHRAGM VALVESTable 2-4 Flange and Fitting Dimensions (Courtesy of Fluor E & C, Inc.) . SWAGE SCREWED WELD FITTING| WELD NECK WELD NECK AND SLIP-ON Bunce RENE? | UNION ourand sgh CENTRE TEE ano ene % Br] eke [cS] Cat | dh | tks | ndSlttes | once me [ARE | Hote xy | RR cha RE RES. ai lal = HI. su] Sul al D i [sr] suf ra. 25| MY BS) of colsco|col wo co] ma [nad Se Vy i lon a | a ala é[a}+| [elesleal leafesfafalel lela ly [a 8] fala fealeb ler | fed fea] 3 i 4b tb [ea [2t ]2} UY] B[ | 2 [ea fed fem fed fem fem] 8 tie Blab faa [ae] trod fad [ub ab at 2d [2k [3k Jak fee [ik | at 2k Jak 2k] 3 pekleap a | kL Rl aT lel als aes dtou fap fae] 2 Jeg feats [at fag 24 2] id jae] 3 li 22/35 [2k] ako] BYR |e] | aa | a] © Jed fed tron fed fat fea fet [54 [sg ]ea | og far | 3] 2 [38] 3t fad [3a fat] 3] ab)3k] BP |e ia] ee] a] re fag [ag doze | 8 4 [2k [ab] 4 3 (38 45/34 | 32/48] BY it] 2] ea] RVR] 9 | 10 [tog] g1oat | o E 32/58] 5k | 3d 3k [48 Oe [sepa] opie ek] ak | a peal ou fieg | ia #105 12 S/S) 7] 6) 4 pag lst [at pak] sh] ik | ig [2d] ok lief et fod | os fied 2106 Is lo |e Ja] 7] 4 lat [et [at 4B GR IR] IR [2t] th] 2k] 22] 16 | mb] 20 12} 7$ [10 | & | 4g | 5g | Og | ad J M4 }OEy tl | is “5 [shen 3h 7] 1/10} 12] 14] 5 | 53] 7h] st We |i [aE] 1S | S$ | ed | TE] Sd 20} 12k) 15 | 20] 5k) ex] 73/58 zalis|i leo] e saat et L |]Table 2-5 Valve Dimensions (Courtesy of Fluor E & C, Inc.) FLANGED GATE VALVE FLANGED GLOBE VALVE NOMINAL FLANGED CONTROL VALVE, FACE TO FACE PIPE SIZE Oe uk] e] 6 |S lay zat] 9 | 14 |14k] asd] 10 | o$ | 10 12 [124] 204] 10 J 7 Az] 32 | 14 30} | 14 | 22 [22h] aed 47 | 16 | 26 | 26k] s2k Bi Pek ashlizo}] 36RATING sor Szeli¢ [u fiz fof [se 7+ 73 12 ]m] i peta tpi [ie Ns Tr ese] e185 lees ey sft 13 [a2 fo |S Je eH SE] S fap TS fase Narr AEA E 1s] fio feel? Te rR 4 HIATT ta af 7 fin 13 [she fag fe [7d |r five ie ps Hae [PERT ii =) al] 1301 10 iiyj 10 [eat Tih ras J fb fase Jz 9s [ib be 18 Pt Ta Ears 18 [18 plows a in es ]s jy Sass TY aE 7 STRUCTURE (WALL, COLUMN TRENCH ETC.) (PLUS INSULATION IF REQUIRED. = SEE NOTE 4) GENERAL NOTES SENERAL NOTES. + LINE SPACING DIMENSIONS ARE BASED ON A CLEARANCE OF I" BETWEEN THE ouTsIDE DIAMETER OF FLANGE AND THE OUTSIDE DIAMETER OF PIPE, WITH A MINIMUM SPACING BETWEEN ANY TWO LINES OF 4’. 4. INCREASED SPACING WAY BE REQUIRED WHERE ORIFICE FLANGES ARE INVOLVED, Figure 68. Line Spacing Chart (courtesy of Fluor EAC, nc.)Flanges, fittings and valvesWelded flanged joints ca be furnished in the types illustrated here. The Cranelap stub ends with Cranelap flange, also illustrated, afford an auxiliary flanged connection for welding. Application: Any of the welded flanged joints shown at the right can be applied to straight pipe pipe bends, the ends and nozzles of welded headers, and the flanges ends of welded assemblies. Special shop equipment assures the perfect alignment of flange faces on all Crane Welded Flanged Joints Type Me. 1 Slip-Gn Welding Flange Welded Front and back ‘Type No. 1: Type Welding: The shop welding of these flanged joints is performed by Crane welders working under ap. proved procedure control. Special piping materials: These types of welded flanged joints can be furnished on many special piping materials, including numerous alloy steels, with facilities for heat-treating after fabrication Complete information and prices will be furnished on application Forged Steel Screwed Flange, Seal-Welded A Crane Forged Steel Screwed Flange is used in this joint the flange are accurately threaded; the flange is made up tight on the pipe seal-welded, and then refaced. The joint is sealed by fillet-welding the back of the fiange to the pipe, thus assuring no leakage through che chreads. The pipe and The refacing assures perfect alignment of the flange faces, and that the end of the pipe is flush with the face of the flange. The threads retain the function of holding the flange securely on the pipe, hence there is no shearing action. Forged Steel Welding Neck Flange Crane Welding Neck Flanges are of forged steel. They are machined with a beveled end and bored to match the inside diameter of the pipe to which they are applied. A butt-weld ig used to attach the welding neck Range to the pipe, which is also machine beveled Forged Steel Slip-On Welding Flange Crane Forged Steel Slip-On Welding Flanges are bored for a snug fit on the pipe and, when applied to fabricated piping, are welded at the front and back through the two methods defined below and illustrated at the right. No.1 is Crane standard for welded flanged joints using Forged Sceel Slip-On Welding Flanges. Regular flanges are utilized with the end of the pipe set back from the face of the flange and the flange welded to the pipe both in front and back. Type No, 2: Type No, 2 is furnished on special order only; slip-on flanges with a spect | front groove for welding are used The pipe is flush with the flange face; this is accomplished by refacing, after both the front and back of the flange are welded to the pipe Code limitation: When piping must comply with the American Standard Coae for Pressure Piping or the ASME Boiler and Pressure Wessel Code, the use of the slip-on Type Ne. 2 Slip-On Welding Flange Welded Front ond Bock und Refaced Cranslep Flange with y Cronalap Stub End Butt-Walded ts Pipe inged joint is permissible on ell sizes of flanges listed under primary service pressure ratings up to and including the goo-pound class and in sizes 244-inch and smaller of the 1s0o-pound class, of the American Steel Flange Standard (ASA Bib.s-1957) Cranelap Stub Ends and Cranelap Flange The Cranelap stub end with Cranelap flange can be applied to fabricated piping. Both the stub end and the pipe are machine beveled. A butt-weld is used to complete the joint. This type of joint has all of the advantages of the regular Cranelap j -int In most cases, piping can be fabricated with Cranelap joints applied directly, which eliminates the weld necessary for the application of the Cranelap stub end with Cranelap flange, Figure 1-7. Flanging processeswelded flanged joints, Reprinted courtesy of Crane Co‘The Crane line of Forged Steel Flanges comprises the complete assortment of straight and reducing types illustrated on this page. Made in seven different pressure classes 150, 300, 400, 609, 990, 1590, and 2500-Pound they are avail- able in a variety of materials and with various flange facings, providing a correct type for any service requirement. Materials: Crane flanges are made of carbon steel forgings having @ highly refined grain scructure and generally excellent physical prop- erties well in excess of recognized minimum requirements, In the 150 and 300-pound pressure classes, the flanges are regularly made of carbon steel con- forming to ASTM Specification A 181, Grade II; ‘on special order. they can be furnished heat- Reducing Screwed Flom S51%4, 150-Pemd 292 E, 300-Pound Reducing Slip-On Welding Floage He. 1263 €, 900-Round 1SSEE, 1500-Pond 554%, 150-Found 290 £, 300-Found G92 E, 400-Pomd 2 £, 600-Roumd 1295 &, 900-Pound 1595 E, 1500-Fownd treated {normalized or annealed) to conform to ASTM Specification A165, Grade II In the 400-pound and higher pressure. classes, the flanges are regularly made of carbon steel conforming to ASTM Specification A 105, Grade II In addition, flanges in 300-pound and higher pressure classes can be made to order of Crane No, 5 Chrome-Molyb- denum Forged Steel (ASTM A 182, Grade F sa) American Standard: The dimen- ‘sions and drilling of all flanges con- form to the American Steel Flange Standard B16. 5-1957, for their respec~ tive pressure elas. This Standard does not include stip- on welding flanges of the 2500-pound class nor sizes 3-inch and larger of the 1s0o-pound class; in such classes and sizes, Craneslip-on welding flanges have the same dimensions as Amer ican Standard Steel Screwed Flanges being bored instead of threaded Flange facings: The 150 and 300 Pound Screwed, Slip-On_ Welding, Welding Neck, and Blind Flanges are regularly furnished with an American Standard Y%-inch raised face The aforementioned flanges, in 400 pound and higher pressure classes, are regularly furnished with an American Standard l4-inch male face (large male). Other types of facings such as ring joint, female, tongue, groove, 1 12) Check 150H RE STL Fe TRIM HoORIZ FS SEE PEDG 401 PIPE TO PROCESS” ERUIPMENT, 025 425 [cue — |reos 02 + CHECK 150# RF STL WAFER-TYPE SEE PEOG 401 205 RANCH CONNECTIONS 2 & SUALLER ow 036. RECIPROCATING COMPRESSOR AND 12 206 tN" DIDE ena RECIPROCATING PUMP SUCTION & 118 214 BISCHARGE LINES SHALL BE SCH 160 320 Pip 5356033 V2 = 02 | PIPE XS suis stL_At06-B (oREEW 10 cope) NIPPLE (4! HA) REGAROLESS OF sty 123 Pip 5356595 03 > 2h PIPE STO WI ERW STL AS3-B (HITE 1D3 SPECIFIED IN THE PIPING MATERIAL 210 SPECIFICATION, GUSSET 1!" AND 212 37 sees FITTINGS #anue SMALLER VENT, ORAIN AND INSTRUMENT. 214 CONNECTIONS SUBJECTED TO ViaRATION. 218 FLL 5478105, we = 02 ELL 90 DEG 3000# sw ste A105 208 USE THIS MIPPLE WITH 6000H sockOLET 219 45t [5478106 We = 02 ELL 45 DEG 30008 sW STL A705 26 FOR THERMOWELS, LINE SIZE SHALL BE 218 cae 5478108 $2 = 02 CAP 30004 SW STL AiS IWeREASEO Locatly fo am aTwiMuM aa Tee 5478107 tee ~ 02 TEE 3000 SW STL AICS We = 02 223 cou |Sazai09 142 + 08 COUPLING 300% Sy STi Atos 225 320 Jpg | 5490685 We = 02 | PLUG ROUND HEAD ScaD STL A105 226 UNION "=~ USE FLANGES — —————___] 227 BUSHINGS =- NOT ALLOWED SERVICE 228 eer 229 oT |5516735 o > 02 ELBOLET 3000" SW STL Atos 03 ~ 2% CAUSTIC SODA (cs) 228 Sol (553267), 1 = 08 SOCKOLET’ 3000 STL A105 03 + 24 OXIDATION AIR (A) 220 FUEL GAS (GF) 22E 215 Jeorsw [5516834 12 > 1 $72] ELeoLeT 6a00# sw st aios 03 2 NITROSEN (ck) 22F 215 [Souter [5532831 V2 4 44a) SOCKOLET sODDH STL A105 o3 ~ 24 226 22h 347 |uor {5524751 3/4 4-472) LATROLET 3000# SW STL Atos ar > 08 DESGN: ASHE 816.5 MAX FLG 224 SEE Note 907 22k 320 |ToL — |sstas71 V2 = 91 1/2] THREDOLET 3000 sTL Atos 93 + 2h CODE: ASHE 831.3 8 1995 2a 321 |capser |5490267 we - 02 CAP 3000# SCRD STL A105 31 a] ay fa mae aaa aie 233 214 {woLTW [Sso4209 12 = 1 v2] WeLDOLET stD WT x ScH 160 Sti Atos 04 + 24 FLANGE RATING: 1508 RE 234 214 feorty |5516694 112 - 1 148) Etgover sto x 160 STL Atos 04 2 TEMPERATURE RANGE: -20 7 350 peg ¢ 236 214 flortw [55aq775 Vie 1172] LATAOLET stD x 160 STL Atos 04 > Bh CONSTRUCT TOW Comattow. | pare | er [rev] sneer [pa] cass 2" & SMALLER - socKeTWELo 3” & LARGER = BUTTWELD 0.065 tevaas95 | €s0 | oo} tor | 5 | ant _I |‘SEQ. RO. 238 209 24k 250 251 3 2h 25 256 BT 258 239 299 2 314 320 321 322 323 324 325 326 327 328 329 3A 562 364 370 372 410 ai 434 416 air 21 422 423 460 461 462 484 466 468 471 ars ATs 482 484 494 a DESCRIPTION MOTE ITEM CODE SIZE RANGE/ REFERENCEY Notes NO. SHALL END SIZES LARGE END SIZES et [ssraata 03 = 2¢ | Lt 90 DEG Le St Wr ste A284 Ups THETALEAT ONG, SARS RES Gera ar ww on7 [sat [5374415 OS == 26 | ELL 90. DEG SR SiO UT STL A234 UPB FLANGE WITH MELOOLEY CELBOLET 45 5374120 3 24 ELL 45 DEG STD WI STL AZ34 WPR LATROLET) SHALL BE USED. : TEE 5376123, 3 + 26 TEE STD WT STL A234 WP os ah 215 USE THIS CONNECTOR WITH SCH 160 cAP 5374126 3 + 2h CAP STD WT STL A234 MPR PIPE NIPPLE BETHEEN HEADER AND 314 |Rencey /5374125 03 «== 20—(| REDUCER CONG STD MT STL A234 KPa 4 2 FIRST BLOCK VALVE FOR VENTS ano 314 |REOESW /5374126 3 * 20 REDUCER ECC SID WT STL A234 WPB 04 a6 DRAINS. USE ALSO FOR ANY PRESSURE CONNECTIONS WHERE EXCESSIVE wor |s504203 03 = 10 | NetooLeT sto wr sTL Atos 0% 26 VIGRATION MAY CccUR. for 5516491 03 - 10 ELBOLET STD WT STL AIOS O48 a 236 USE THIS WELD NECK FLANGE If SIZE oT 5524691 03 * 20 LATROLET STD WT STL A105 oe a 1*1/2" FOR FLANGED THERMOWELLS. ‘314 SWAGES SHALL BE USED WHERE S¥ALL weee PIPE FLANGES ***** END IS HPS 1-1/2" AND SMALLER WITH LARGE EXD NPS 4” AND SHALLER. 523 |sve — |seoi7da 12 = 08 FLG SW 1504 RF STL XS BORE AtCS REDUCERS SHALL BE USED ELSEWHERE, NC 5554602 03 ~ 2h FLG WH 1SO# RF STL STD BORE AtOS 315 USE THIS CONNECTOR FOR THERMOWELL INSTALLATION. 236 |HNKTM [5554609 172 + 7 4/2) FLG WH TSO# RF STL 160 BORE AIDS 320 USE THREADOLET AND SCREWED PIPE PLUG FOR HYDROSTATIC TEST 521 |SWF300 [5601798 te - 2 FLG SW 300# RF STL XS BORE A105 CONNECTIONS. SEAL WELD AFTER S21 |uamx3o0 |5554635 los” + 26 | FUG WW 300H RF STL S¥D BORE AtOS NrORGTESTING. 321 USE SCREWED CAP FOR HYDROSTATIC BL 5615676 We - 26 FLG BLIND 1508 RF STL A105 TEST CONNECTIONS. SEAL WELO AFTER BLF3a0 [5615497 2 + 26 FLG BLIND 300# RF STL A1GS HYOROTESTING. 322 JOINT COMNECT IONS were ORIFICE FLANGES ***** A. MAINTENANCE SERVICE HPS 1/2" - NPS 24" -- FLANGES oRE 5622523 12 - 02 WH ORIF SET 300¥ RF STL XS BORE A105 B. NON-HAINTENANCE SERVICE ORT 5622520 03 +26 WN ORIF SET 300# RF STL STD BORE A105 107 ‘*eee PIPE HIPPLES *#*** 206 208 |NipPae [5540970 12 = 02 WIPPLE SCH 160 STL SHLS A106-8 PRE SERVICE niptoe |55¢0963 42 > 02 NIPPLE XS STL SMLS A106-B TOE CAUSTIC SODA (ics) seeeeee 2 + 02 WIPPLE XS STL SMLS A106-B POE OXIDATION AIR (GAY (CUT FROM PIPE. USE ITEM CODE 5356033) FUEL GAS (GF) WITROGEN (GRY 316 4e004 SUNGE NIPPLES *#A#* ior 36 160 STL A234 a1 02 Oe PE NOIE 907 PE [5543673 wae 44) SWAGE CONC SCH STL GR WPB PBE tor | suacre COME: ASHE 831.3 8 1993 SWACTS [5543591 1/2 > 1 $/2) SWAGE CONC KS STL Ass GR WPB TSE Hes re Vf2 - 1 1/2) SWAGE CONC XS STL Ai GR WPB BBE Th —————— SUACBE ]5503611 A LE MATERIAL: CARBON STEEL SWAETS [5948681 1/2 - 1 $72] SWAGE ECC XS STL A234 GR WPA TSE Bh - 08 FLANGE RATING: 1508 RF. SWAEBE [5548701 V2 - 14/2) SWAGE ECC XS STL A234 GR WPB BBE 4 Of TEMPERATURE RANGE: -20 / 350. DEG F CONSTRUCTION CORR ALLOW. DATE BY REV SHEET Pw TLASS 2" & SMALLER - SOCKETWELD 3" L LARGER - BUTTWELO 0,065 12/04/95 | ESD 00 20F 4/5 AAT1TeH TEN CODE SIZE RANGE/ DESCRIPTION FR | NAME SMALL END SIZES LURle ERD Sides ie —— 7 os Ba SOLTING sesee NPS 1/2" - PS 2" =~ socreTye 497 Bol | s675658 Wh - 99 STUD-BOLT GALY CHROME-MOLY A193 GRADE 87 335 TapeR-goking fe ncquiaiuc eee? 499 530 eps |5675663 Ws - 99 | CAP SCREW HEX HEAD GALU A350 GR SD UNC SCRENED X MUTTWELD suAceS weve 300. eee an 3 INCH AND 4 INCH WELD ENDS, se caseers 347 IM SOME INSTANCES, LATROLETS ARE OUIRED FROM Of 514 cas fexenoor 12-24 — | GASKET 1S0# 316 ss sprRAL ueuNo 4a" TK FLEXITE super Ging Fuame weneee eaeeeesoNe 515 BRANCH CHART FoR BRANCH 516 cas3o9 Jexcoooe 172 + 08 | GASKET 300/600# 316 ss spRL wo 1/8" TK Flexite supen REQUIREMENTS TN FLARE SeaviCe, 517 feas300 |excoods 04 "+ 40 | GASKET 300 316 §8 SPIRAL HouND 17a" qx FLEXITE supeR S17 THIS NOTE NOT Iw HASTER FILE ay 425 DO NOT INSTALL cHECE VALVE DIRECT 519 903 |castr [creator 4/2 = 24 | GASKET 150# RING 1/16" noW-asgesTOS DURLON #8400 AGAINST BUTTERFLY VALvEs ae 521 ANS! CLASS 300 FLANGES SHALL OWL sts stase StRAIWERs sere BE USED 10 MATCH CuAss 300 RATED ie FLANGE CONNECTIONS AT CoNTROC 715 ste |sros 2-02 | YestaAINER g00H sw StL .082 reRF MUELLER 4862 VALVES AND SPECtAL EOUIPRENT. 18 starr | sros 2 - 0% | v-StRAtER T50e RF StL ‘057 PERF MUELLER #764 522 USE SMALL AHOUNT OF THREAD nr stacow |seia Jaz "+ 42 | STRAINER $50 RF/FF STL TEMPORARY asker | fverten £26 WBRICANT ON EACH BOLT AND. StUD Tc Eat AID IM INSTALLATION. AND REMOVAL 762 sere SPECTACLE BLINDS eete® LUBRICANT SHALL HAVE & TERE. RANGE bs TO aT LEAST 650°F. 00 NOT USE In 780 see |s7ap4s6 We - 1% | BLIND seceracLe 150# RF ste H2O2 SERVICE (REF NOTE 532), TYP im LUBRICANTS! FEL PRO C=100 LicuiD 785 spears [5749952 16 2 | auino paooLe 150m aF stl OR LOCTITE ANTI SEIZE SPRAY FOR Cs faz SPEDON [5749853 1 = 24 | SPACER PADOLE 150# AF STL AND CHESTERTON GOLD END PASTE ON 388 52312" = 1-1/2" FLANGES ARE. NOT teres ACCESSORIES *#H44 NORMALLY USED 14 THIS SPEC, USE B02 SOCKETHELD FLANGES IF KECESSAay 803 pLocky |seo9a01 1/2 + 11/2] PIPE PLUG seRD W/SS CHAIN ATO5 cAD PLT B10 ah satee iGaas aanee B12 _ > aS nose | Hoo 2 = 4 12] Vent & puRGE FLEXIBLE ss 230# Max uo SERVICE ate wos |aaag 2 +02 "| ALKYLS SERVICE FLEXiste ss 750H TAX WP | Se 830. CAUSTIC SODA ecs) 30 seas Tuging eee OXICATION AIR (GR) 332 FUEL CAS GF) By THE USE OF TUBING 1S LIMITED UtTaIN Tuts NITROGEN (GR) 538 PIPE CLASS. REFER TO PEOG A61K-80-420, 837 FOR DETAILS. 920 OESGH: ASHE 816.5 HAN fo ea ****% CONSTRUCTION DETAILS #H**# SEE NOTE 907 954 COOE: ASME 831.3 8 1993 956 37 SEAL WELDING [ 957 322 JOINT COMWECT IONS 960 905 Put MATERIAL: CARBON STEEL 970 FLANGE RATING: 150# RF ze TEMPERATURE RANGE: -20 / 350 oEGF or CONSTRUCT IOW corm.atiow, | oare [ey | nev | sneer | pa | class 2" & SMALLER - socketveyo 5 & LARGER - BUTTWELD [2065 | tevter95 | eso | 00} sor a] 5 | watseo.[Rev|nore | rteH ITEM cone: STE RANGES DESCRIPTION [ REFERENCE /: NOTES NO. NO. | HAE SHALL ENO SIZES LARGE END SIZES 920 TO MATCH EQUIPMENT OR FOR BREAK 982 cur. 98s 527 USE ZINC PLATED BOLTS AND HUTS, ba6 BOLT THREADS SHALL EXTEND AT LEAST 988 FLUSH WITH THE SOTTOM OF THE NUT QUT NOT MORE THAN THE LENGTH OF THE KEIGHT OF THE SAME S1ZED HUT. 530 USE CAP SCREWS WITH Luo TYPE AUTTERFLY OR KNIFE GATE VALVES. 903 USE ONLY FOR PS¥ DISCHARGE PIPING. 905 STRESS RELIEVE ALL WELDS IN CAUSTIC SODA (C$) SERVICE WHEN IDENTIFIED ON MECHANICAL PEID'S, 907 BALL_VALVES ARE NOT RATED TO ASHE 16.5 MAX FLANGE FOR TEMP RANGE INQICATED. CONSULT HANUFACTURER'S PRESSURE ANO TEMPERATURE RATINGS, SERVICE CAUSTIC S00K (CS) OXIDATION ALR CGA) FUEL GAS (GF) NITROGEN ¢GR) DESGN: ASME 816.5 HAX FI SEE NOTE 907 CODE: ASHE 831.3 B 1995 HATERIAL CARHOW STEEL FLANGE RATIN 1508 RF. TEMPERATURE RANGE: -20 / 350 DEG F CONSTRUCTION 2! & SMALLER = SOCKETWELD. 3" LARGER - BUTTWELD CORR.ALLOW. | DATE ay | Rev | sweet | PA | ctass 0.065 rerows9s | eso | oo | gor 4 | 5 | var12/04/95 30 00 AiGLE: DATE: REV. LINE CLASS AAL SPECEPICATION: ABIX. 60-204 AAL contrac: LINE class LEGEND: NG TEE T FULL Size OR REDUCH a8 a8 as erred wo Lppoe 7-4 Pr -tr I pastes g a —_ opt efe s wfede 7 proto efefete 4 elefele fe 2 —popa pata p tft elefelele la s = Stet A}e Blzletxiz/s= 3 ms teh | | afefalelals si» pt popes zlelels|s |e gle pepe aes Tote fe.) fap fo: fo zl Sr A ae se el z)epe la fe |e a |= 4-1 UT | [she elalalalale ® apoyo pata tte elelalulele a yr élalolalelea “ eleloleleole : afd sh died ppt ofewlelalele “Pistelelel [3] eulwabodees kel | —1_JContract: Rev: - Page: TIE-IN LIST Date: 12/04/95 8 Date: Chi Date: Appy" By: y a HEH | ceay NEW PLAN SHT|cLASS | P&I0 ICE c No. | EXIST PLAN TYPE LOCATION REMARKS, A T ust fsitcuass | exist | exist |_——_ 1 LINE PATO | seRVICE | DEHO. DWG 73-10-17] [L|73a2005 [Pw 73P033 73K 2 73-740-17] tL 73az005 [PH 73-1253-6"| for |7aaio1s [BRINE 73P034 73K? 1 73-4183-10] |. |7aaioa4 [BRINE | DELETED 73035 . 7a-1054-4"| fa. [73at020 [BRINE 3P036 73K68 a 73-7639 ven |7aaiozo stun 73-1025-3"| Jat | 73aL020 | BRINE | [73037 TaK43 i 73-4156 at frsaioz0— |earne '73-1038-12] [a |73aao15 BRINE 73P038 738 1 73-a1a3-10] or [73aan15 — JartNe 73-1038-12| Ja. [7aaio15 —artNe 73039 73K6 1 73-a13-10/ a. [73aioi5 BRINE DELETED 73P040 73-1055-12) a. [73an0is BRINE 73P081 73K34 2 737K3 73a1015 | BRINE }73-1055-12| Jo. [73a1015 [BRINE 73p042 73K34 2 73TK9 73ai015 BRINE 73-7754-1"| [L— [7aazo05 pw 73P043 73K3 | 2 73-1146-1"| |. [732005 | PH | 73-1119-4"| Ja. [73ano0q | SPT WSH Wi 73P044 73K4 1 73-4102-"| Ja. |73an008 [SET WSH Wi | a 73-1096-4*| [3 [73a1004 | seT WSH a wse ] ————+ 1 7s-4i2-4"| [at |7aaio04 [ser wsH bi] | | ya-uuzo-4"| fa. [7aaio0s | SPT wsH W 73P046 73k52 1 73-aioz-a"] Ja. [7303005 [ST WSH W) 73-1062-6"| [a [rsanors[arine | 73047 73K34 i 73-4197-10| Ja. |73a1015 | BRINE 73-1063-10[ fa [7gaious —[ertne 73P048 73K32 lo” Tee i 73-a197-10| fa. |73ai015 [BRINE ategory 1 - Mini Shutdown, Category 2 - Major Shutdown, Category 3 - On The RunSPECITICATION: $2+669601-50+3 ANGLE: couTRACT: BRANCH REINFORCEMENT OATES BRANCH CHART H2A3 REV: LEGEND: f ft P = REINFORCING PAD 20 T T Mos WO PAD NEEDED ‘MW o= WELDOLET 2 T T T X = SOCKOLET/THREADOLET ~ ‘T = TEE/RECUCING TEE “@ ft [a fo] K 50 1 v t T t £ ce x x x x x T A 100 x x x x x x T o 150 x x x x * n W T E 200 x x x x x y H H T R 250 x x x x x x 4 4 K T 300 x x x x x 4 a H X w T s ‘350 * x " x H n " 4 T | t 400 x” x ” ” ” ” ” K W qT t 450 x x x " ” " x KX y 4 T — 500 x x y y x u 4 4 W 600 x x W Mw W * Pp P Pp 730 * x Ww u w P P Pp P H 00 x x w uw W Pp Pp P Pp t “ 1050 x x w uv wW Pp Pp Pp P Pp tT 1200 x x Ww Ww Ww P P Pp P P P T ay 20 a 40 $0 wm WO | 150 | 200 | 250 | 300 | 350 900 | 1050] 1200) BRANCH SIZE RHENGINEERING ITEM LIST Contract: Rev: VE Page: Date: 12/27/95° By: L Date: ‘Chi'd By: Date Sopy’ By: Date: Project Rev | EL/ITEH SIZE ary FLOW Line DESCRIPTION P.O. NO. CODE Ho DIAG NUMBER o | suei2 fiz" x 1° 2 | 3ialo47 1519-9. | 32" ¥ 1° PFA LINED TSTRUMENT TEE ee ae 0 | 316173. fier x 1" 2 | siatosa | i4s0-a. | te" x 1° PPA LINED INSTRUMENT TEE ee “tek | i foal.MISCELLANEOUS CONNECTIONS NOTES: SEE SSGITA SH4 ANO REFERENCES TO THEM O% soi, 958102. $5103, 950104. — ASBESTOS SLURRY ONLY EXCEPT ASBESTOS SLURRY $98 102 | | S582 3| w lS leel é — | Se|/8.| 58] © & | $5) £=| ga| 22 5 | 25] 28] 2g| se #| 25 | 82| oo) Ge 8E | 35 83 | Ze | $8 ss FIGURELOCATION SPECIFICATIOKS TYPICAL PRESSURE INSTRUMENT CONNECTIONS: SHEET 1 of 5 TITLE USE MODEL «74xL USE MODEL W73xL SEE NOTE 1, SS@IT4 SH 4 SEE NOTE 2, SS@IT4 SH 4 ws 1/2 THD WPS 374 SW PIPING PIPIG Ws 3/4 SW FIG. 1 NPS 3/4 x L/2 SWACE TBE FIG. 3 FG. 4” WS 3/4 x L/2 SWAGE TBE WS Ov4 x 1/2 SWAGE TSEENGINEERING SPECIFICATIONS PIP; INDEX SPECIFICATION NO. SP-. -50- 4 IPING STANDARD DETAILS BY DATE Bey REV, __ DATE PAGE 2 OF S_ LEGEND: E=ENGINEERING OFFICE F=FIELD CONSTRUCTOR, S=SHOP SPOOL FABRICATOR V=VENDOR FOR SUPPORTS, ETC, P=VENDDR (OTHER THAN *V?) noe | 22 A Pure [PORT INSTAL.) notes SUPPORTS FOR HOT PIPING SA ANCHORS = Vv Vv F NOTE t SABS| ANGLE BASE SUPPORTS = Vv Vv F SBA BASE ANCHORS E v v F NOTE 2 ‘SBS BASE SUPPORTS E v v F NOTE 2 SSS | BASE SPRING SUPPORTS E£ Vv v F NOTE 3 SCP | CONCRETE PADS gE F F F SDA DIRECTIONAL ANCHORS E Vv Vv F SDS. DUMMY SUPPORTS E 3s sg $ NOTE 4 ors FIELD SUPPORTS E Vv Vv F SG GUIDES E Vv v F SGs GUSSET SUPPORTS E Vv v F SHR | HANGER RODS E v v F SIs INSULATION SUPPORT-LUG F F F F NOTE S INSULATION SUPPORT-RING £ Vv Vv F SLP | LOAD PADS € Vv Vv E NOTE 5 SPU PICK-UPS E v v F Ss SHOES: E Vv Vv F NOTE S SSP SLIDE PLATES € Vv Vv ‘| SSPA] STIFFENER PLATES F Fr F F SST SUPPORT TRUNNIDNS = s s s NOTE 4 Su U-BOLTS E | V/P WeP FLOCATION SPECIFICATIONS TYPICAL FLOW ORIFICE TAP CONNECTIONS SHEET 1 of 4 TITLE NPS 1/2. SU/THRD ws 1/2 SW GATE VALVE PLUG VALVE eS 1/2 NIP PE CTP FIG. 28 ws v2 THRO GATE VALVEENGINEERING SPECIFICATIONS SPECIFICATION NO. SP-____=50-49 CHRD Be doe _ PaGE 1 OF 2 ANCHORS 0 —PIFING STANDARD DETAIC FOR ANCHORS, 7 0 DESIGN APPLICATION . i @i USE THIS ANCHOR ONLY ON WELDABLE PIPE. 22 USE THE FOLLOWING CHART FOR SELECTION OF ANCHORS: | * & SMALLER (FIELD FAB) | 3° THRU 54° QUT SHOE SA USE DIRECTIONAL ANCHOR & GUIDE WITH SHOE |xx® SPECIAL DETAIL REQUIRED *x« (SDA & 5G) 3.0 DRAWING PRESENTATION ® DIMENSIONALLY LOCATE SAE og ON ALLOY OR HEAT o TREATED PIPE wie 3 ve 2) z 5A2 2" PLAN [ ELEVATION/SECTION ISOMETRIC 3.1 ASSEMBLY TAG NOLS ARE AS FOLLOWS: ANCHOR TYPE | SAMe2 1 = 1/e* - 3/4" LINE SIZE) 2= I= 2° LINE SIZE ANCHOR—J \ DESIGNATION MATERIAL TYPE CARBON STEEL | 1 174 CHROME - 1/2 MOLY 4. FABRICATION NOTES M = 304 STAINLESS STEEL 41. SEE GENERAL NOTES. 42 ANCHOR FOR PIPE, 2’ AND SMALLER, WITHOUT SHOES 4.21 FOR CARBON STEEL ANCHORS | | | | (0 FABRICATION DETAILS | | I | | I ATTACHMENT SURFACE DESCRIPTION Type [Bed Cis * Gnm CARBON STEEL, Rshemase, i iS0mm_LONG Sect | 2 mh x eann 3 ann T | eae | ASTM-A36, 150mm LONG _ sace | 2ENGINEERING SPECIFICATIONS SPECIFICATION NO. SP- -50-40 BY DATE CHRD REV, __ DATE Pace 1 OF 2 ANGLE BASE SUPPORTS [O-PIPIRG STANDARD DETAIL” FOR ANGCE™” BASE “SUPPORTS ~ om @1 USE THIS SUPPORT ON ALL PIPE 1° AND SMALLER AND ON NON-WELDABLE 1 lve" AND @* PIPE. | i 0 DESIGN APPLICATION | | BO DRAWING PRESENTATION ae FAR wy Nw \ Sua ELEVATION/SECTION ISOMETRIC 3.1 ASSEMBLY TAG NDS ARE AS FOLLOWS: SABS ANGLE BASE SUPPORT DESIGNATION 1.0 FABRICATION DETAILS 4.1 FABRICATION NOTES 4.1 SEE GENERAL NOTES. 4.2 FIELD TO CUT LENGTH AS REQUIRED, DRILL AND INSTALL U-BOLT. 4.3 IF ATTACHMENT SURFACE IS STEELIFIELD SHALL OMIT ANCHOR BOLTS, AND WELD BASE PLATE TO STEEL. 42 BASE ANCHORS FOR PIPE SIZES @* THRU a" SHOP _ FAB HORE DESCRIPTION TYPE Jaual 36am 1D x 90mm OD 6mm THICK SSE © |ORilcHT Steet” Waster 5833 SL ID_ x 100) OD_x_ 6mm THICK @ | WeGucHr” steel” washer SSS5 25mm DIA, x_a0gnm CHROME-MELY CAP SCREW, @ | asth-Ais3, “cee Sssi_[ 231 DIA, 350mm CHROME-MOLY CAP SCREW, © | ASTH-Ats3 “ck B sss3 | 1 38: BIA, x_ 350: CHROME-MOLY CAP SCREW, ASTH-AIS’, “GR. BS ssss | 1 | lnm DIA. WIRE, onm x Sonm OD-6 ACTIVECOILS, @ |e TRactive CoILS-SPRING LOAD At Serr COMPRESSION TO sssit | 1 BE 567 Ka, FREE LENGTH 108mm, SOLID LENGTH 7émm Lamm DIS, WIRE, Jann x 62m OD-7 ACTIVE COILS, So @ INACTIVE COILS-SPRING LOAD AT 32mm COMPRESSION TO 5SS3 L BE 1702 Ko FREE LENGTH 160mm, SOLID LENGTH 123mm zénn DIA. WIRE, 67m x tlimn OD-4 ACTIVE COILS, @ |B iNacrrve’ CHILS“SPRinG (Bad AT 3amn COMPRESSION To sess | 1 Be 3402 Ko, Free LENGTH [é5nm, SOLID LENGTH i2enn @_[25nn DIA. CARBON STEEL NUT, AST-A307, GR B ssi [4 @_| 29mm Dia. CARBON STEEL NUT, ASTM-A307, GR. B 4 38mm DIA. CARBON STEEL NUT, ASTM-A4307, GR. B 4 © | 2° CARE. STL. PIPE S/80 {200mm LG. (SEE NOTE 4.1.2) SS8t | 4 © _| 3" CARE STL, PIPE S780 1e00nn LG. PAD DESIGNATION. LINE SIZE 0 FABRICATION DETAILS 4.1 FABRICATION NOTES 4.L1 SEE GENERAL NOTES. 4.2 LOAD PADS «TYP) 3mm MIN & THK OF PIPE MAX. s0 BESIDES CHEMICAL PLANTS AND REFINERIES SOME EXAMPLES OF WHERE ASME B31.3 IS USED ARE: ® LOADING TERMINALS ® FOOD PROCESSING ® STEEL MILLS @ PULP AND PAPER FACILITIES FUNCTIONS OF THE CODE 1. SAFETY - A SET OF ENGINEERING REQUIREMENTS DEEMED NECESSARY FOR SAFE DESIGN. IN ADDITION TO THESE REQUIREMENTS, PROHIBITIONS AND WARNINGS ARE INCLUDED IN THE CODE FOR DESIGNS AND PRACTICES THAT ARE KNOWN TO BE UNSAFE. STRESS - TO PROVIDE GUIDANCE IN EVALUATING STRESS LEVELS IN PIPING SO AS TO DETERMINE THE SAFETY AND REMAINING LIFE. MATERIALS - A LISTING OF ACCEPTABLE PIPING MATERIALS WITH THEIR ALLOWABLE STRESS VALUES AT CORRESPONDING ACCEPTABLE TEMPERATURES. EXAMINATION OF WELDS - TO PROVIDE A TEST FOR GAGING THE STRUCTURAL INTEGRITY OF WELDS BY PROVIDING WELD EXAMINATION REQUIREMENTS. PRESSURE TEST - TO PROVIDE PRESSURES TEST REQUIREMENTS FOR PIPING SYSTEMS BEFORE PLANT START-UP. STANDARDS - A TABULATION OF STANDARDS WHICH CONTAIN ACCEPTABLE COMPONENTS IN TABLE 326.1. FOR EXAMPLE: ASME B16.5 PIPE FLANGES AND FLANGED FITTINGS ‘ASME B16.9 FACTORY MADE WROUGHT STEEL BUTT-WELD FITTINGSIl. ENGINEERING PRINCIPLE A APPLICATION - IN THE APPLICATION OF THE CODE, THERE ARE SEVERAL KEY TERMS AND CONDITIONS THAT THE DESIGNER MUST UNDERSTAND. STRESS AND ACTS PERPENDICULAR TO THE LONGITUDINAL AND THE RADIAL STRESS. THIS STRESS ATTEMPTS TO SEPARATED THE PIPE WALL IN CIRCUMFERENTIAL DIRECTION. THIS STRESS IS CAUSED BY THE INTERNAL PRESSURE. TO PROTECT AGAINST FAILURE, A WALL THICKNESS MUST BE SELECTED THAT WILL PRODUCE A HOOP STRESS THAT WILL BE BELOW THE S = HOOP STRESS x P = INTERNAL PRESSURE /”** PIPE OUTSIDE DIAMETER > pcr" 2 px Tene T = PIPE WALL THICKNESS€. THE CODE EQUATION PER PARA. 304. 1.2 (3a) HAS BEEN REARRANGED TO SOLVE FOR THE WALL THICKNESS AND ADDITIONAL TERMS HAVE BEEN ADDED TO MAKE THE EQUATION MORE CONSERVATIVE: PD CRTC 1 2 (SE, + PY) = WALL THICKNESS (INCHES) INTERNAL DESIGN PRESSURE (PSIG) OUTSIDE DIAMETER (INCHES) = BASIC ALLOWABLE STRESS AT METAL TEMPERATURE PER TABLE A-1 (PST) = JOINT EFFICIENCY FACTOR ‘ = COEFFICIENT BASED UPON * TEMPERATURE (TABLE 304. 1.1) C (= CORROSION & THREAD DEPTH z Mm mga B 7 1. THE ALLOWABLE STRESS VALUES ARE BASED ON THE LOWER OF THE FOLLOWING CONDITIONS: © ONE THIRD OF THE SPECIFIED MINIMUM TENSILE STRENGTH AT ROOM TEMPERATURE ® ONE THIRD OF THE TENSILE STRENGTH AT TEMPERATURE © TWO THIRDS OF THE SPECIFIED MINIMUM YIELD STRENGTH AT ROOM TEMPERATURE AND FOR AUSTENITIC STAINLESS STEELS AND CERTAIN NICKEL ALLOYS ® TWO THIRDS OF THE YIELD STRENGTH AT TEMPERATUREWHERE: TENSILE STRENGTH IS THE RATIO OF MAXIMUM LOAD TO ORIGINAL CROSS SECTIONAL AREA YIELD STRENGTH IS THE STRESS AT WHICH A MATERIAL EXHIBITS DEVIATION, USUALLY 2% FROM PROPORTIONALITY OF THE STRESS VS STRAIN RELATIONSHIP DESIGN CONDITIONS a. DESIGN PRESSURE - IS DEFINED AS THE MOST SEVERE SUSTAINED PRESSURE WHICH RESULTS IN THE GREATEST COMPONENT THICKNESS AND THE HIGHEST COMPONENT PRESSURE RATING. IT SHALL NOT BE LESS THAN THE PRESSURE AT THE MOST SEVERE CONDITION OF COINCIDENT INTERNAL OR EXTERNAL PRESSURE AND MAXIMUM OR MINIMUM TEMPERATURE EXPECTED DURING SERVICE. DESIGN TEMPERATURE - IS DEFINED AS THE PIPE METAL TEMPERATURE REPRESENTING THE MOST SEVERE SUSTAINED CONDITIONS OF COINCIDENT PRESSURE AND TEMPERATURE. EXCLUSIONS - ONE THE DESIGN PRESSURE AND TEMPERATURE HAS BEEN ESTABLISHED FOR A SYSTEM THE QUESTION COULD BE ASKED, "CAN THE CONDITIONS EVER BE EXCEEDED?" IF THE ‘ANSWER IS YES, FOR EXAMPLE IN A CATALYST REGENERATION, STEAM-OUT OR OTHER SHORT TERM TEMPERATURE-PRESSURE VARIATIONS, THE CODE HAS PROVIDED CONDITIONS TO PERMIT THESE VARIATIONS PARA. 302.2.4f. IT IS PERMISSIBLE TO EXCEED THE PRESSURE RATING OR THE ALLOWABLE STRESS FOR PRESSURE DESIGN AT THE TEMPERATURE OF THE INCREASED CONDITION BY NOT MORE THAN: @ 33% FOR NO MORE THAN 10 HOURS AT ANY TIME AND NO MORE THAN 100 HOURS/YEAR. ® 20% FOR NO MORE THAN 50 HOURS AT ANY TIME AND NO MORE THAN 500 HOURS/YEAR.JOINT EFFICIENCY - A FACTOR APPLIED TO LONGITUDINAL OR SPIRAL JOINTS IN PRESSURE PIPING, E. ATTACHMENT 1, TABLE 302.3.4 SHOWS THE WELD BEADS AND E, THE FACTORS FOR EACH TYPE OF WELD. TABLE A-1B SHOULD BE USED FOR THE EXACT JOINT EFFICIENCY FACTOR THE ACTUAL TYPE AND GRADE OF PIPE. MILL TOLERANCE - PIPE IS MANUFACTURED WITH A PLUS AND MINUS TOLERANCE OF WALL THICKNESS PER TYPE AND GRADE. GENERALLY SEAMLESS PIPE 1S MANUFACTURED WITH A MILL TOLERANCE OF PLUS OR MINUS 12.5%. PIPE MADE FROM PLATE IS MANUFACTURED WITH A MILL TOLERANCE OF 0.01 INCHES, THE ASTM OR STANDARD FOR THE MATERIAL OF PIPE SHOULD BE USED AS REFERENCE. GENERAL NOTES: ° SINCE SEAMLESS PIPE IS MANUFACTURED WITH AN UNDER THICKNESS MILL TOLERANCE OF 12 1/2%. THE MANUFACTURER IS ALLOWED TO SUPPLY 87.5% OF THE SPECIFIED WALL THICKNESS (100% - 12.5% = 87.5%) TO COMPENSATE FOR THE POSSIBILITY OF LESS WALL THICKNESS BEING SUPPLIED A FACTOR OF 1.143 IS MULTIPLIED INTO THE FORMULA. 1/.875 = 1.143. ALTER EQUATION 304.1.2 (3A) OF THE CODE TO ACCOUNT FOR MILL TOLERANCE BY MULTIPLYING BY 1.143 (PREVIOUSLY DISCUSSED), * APPLY MILL TOLERANCE TO CORROSION ALLOWANCE, SEAMLESS PIPE r PD 4 t = (1,143) X | ———- i +0 2(SE + PY)| WELDED PIPE NOTE: THREAD DEPTH IS ADDED TO THE END OF BOTH EQUATIONS WHEN USING SCREWED PIPEBGILER EXPLOSIONS IN THE UNITED STATES ATTACHMENT 1 BOILER EXPLOSIONS 5000 4oa0 300 | 3000 200 | | 2000 100 | | 1000 0 L | | | Q 1880 1890 1900 1910 1920 1930 1940 1950 1960 1970 1980 STEAM PRESSURE IN PRIME MOVERSATTACHMENT 2 RADIAL(a) may be used fora special or more rigorous design of such components. Designs shall be checked for ade- ‘quacy of mechanical strength udder spplicable load- ings coumerated in para. 301- 304 PRESSURE DESIGN OF METALLIC COMPONENTS: 304.1 Straight Metallic Pipe 304,11 General fo) The cequired thickness of straight sections of pipe shall be determined in accordance with Eq. 2): te OEE Q) The minimum thickness for the pipe selected, consider- ing manufsecurer’s minus tolerance, shall be not less than fp, (6) The follawing nomenclature is used in the equa: tions for pressure desiga of straight pipe f, = minimum required thickness, including me- chanical, corrosion, and erosion allowances | = pressure design thickness, as caleulated in sc- cordance with para. 304,1.2 for internal pres- sure or as determined in acoerdance with para. 304.1.3 for external pressure ¢ = the sum of the mechanical allowances {thread ‘or groove depth) plus corrosion and erosion allowances. For threaded camponents, the nominal thresd depth (dimension f of ANSL/ ASME B1.20.1, or equivalent) shall apply. For machined surfaces of groqves where the toler~ ance is mot specified. the tolerance shall be assumed to be 0.02 ia. (0.5 mm) in addition to the specified depth of the cat. @ = inside diameter of pipe For pressure design calculation, the inside diameter of the pipe 3s the chaximum value allowable under the pur- chase specification. P = internal design goge pressure D = outside diameter of pipe £ = quality factor from Table A-IA or ATE (S$ = stress value for material from Table A-l T = pipe wall thickness (measured or minimum ‘per purchase specification) Y = coefficient from Table 3041.1, valid for 1 < D/6 and foc materials shown. The value of ¥ may be interpolated for intermediate tem- peratures. VALUES OF COEFFICIENT ¥ FOR: < Dib ce Fa empersiuee, *F (0) eo 1000 1050 Ge so Matenat, (482) we tower (S10) 1538) (S66) (S93) up. Ferenc ae 0s OF OF OF OF Asters oe 84 04 08 08 OF tects Gitte ductie «OAs OA OA OR Ok Fors = D/6, a+k Y-peete ‘2041.2 Straight Pipe Under Interzal Pressure (a) Fort < D/6, the intemal pressure design thick- ness for straight pipe shall be mot less than thet cal- culated in accordance with Eq. Ge} 2) ‘= WES Ga Equation (3b), (36), or (3d) may be used instead of Eq. Ga): 1 >) re 2: =a — ‘(amé Equation) (3) Pid + 2c) ‘<3sE—ea—- Gs) (b) Fort » D/6 or far P/SE > 0.285, caleulation ‘of pressure desisn thickness for straight pipe requires special consideration of factors such as theory of fail- ure, effcets of fatigue, and thermal stress 304.13 Straight Pipe Under External Pressere, To determine wall thickacss and stiffening requiremeats for straight pipe under external pressure, the procedure outlined in the BPV Code. Section VIN, Division !.(a) Table A-1 No, Grade TABLE A-1 (CONT'D) BASIC ALLOWABLE STRESSES IN TENSION FOR METALS* . Numbers in Parentheses Refer to Notes for Appendix A Tables; Specifications Are ASTM Unless Otherwise Indicated Motes Min, Tent. ca) Specified Min. Strength, ksi Tense Views ASME B31.3-1993 Edition Temp. “we 100 200 200 a Spee. Material No. ‘Carbon Steet (Cont) Pipes and Tubes (2) (Cont'd) : ABD ‘ 106 = 4333 : ae. : A308 : A381 3 APL SL. als * rer APL SL : Axel (¥en thick A3eL “ APL SL a A38r Co in, ee Aaa AsibeGr 65 aon A515 Gr 65 Aon A515 Gr. 65 A oe AS1b Gr. 65 Aor2 a8 Aus : API SL (534 In thick A381 ‘A546 Gr. 70 Agr ASIS Ge. 70 AeTl A SIS Gr. 70, AeI2 4 S18 Gr. 70 Agrz sa Aloe A537 C1 AgnTh (32% fa. eee) AS37 CL1 Aer (284 fe thick ASBT CLE aon 244 ia. Oe Z APSE (oe in. thick A381 (4 In, thick! ABEL spa SPs SPs SP SP3 SP SPea SP4 Pa FPS v3 xa2 yaa vas xan yas ys0 Bes bes ces x2 yea cero 870 B70 c70 c core oro cMSH70. xs Ys ys2 (57) (59) un 17) or (eu) (s7) (9 ce) (30) isu) (55) to ey 51) 158) 152) 4) (57) (471 (7) (60) oo (su) (55) rest) is) (oF) (371 (671 (s7) en 4s) (8) (72) ($1) G5) (71 rest) 20 20 20 -20 =20 [eo =20 =20 20 -20 20 20 20, 30 na n " 33 20.0 2 46 20.0 a oo “8 26 a6 50 38 35 Ed 52 52 38 8 20 50 Fe 82 20.0 20.0 208 21.0 21.0 a3 ay 2 22.0 220 22.0 coe 23 23 23 237 237 20 20.0 200 20.0 20.0 at 210 2.0 203 a3 220 20 220 aa Ba 233 233 232 239 240 20.0 20.0 20.0 20.0 167 220 22.0 220 228 28 33 8 237 237 240ASME B31.3-1993 Edition Numbers in Parentheses Refer to Notes for Appendix A ‘Tables; Table A-L TABLE A-1 (CONT'D) BASIC ALLOWABLE STRESSES IN TENSION FOR METALS* Specifications Are ASTM Unless Otherwise Indicated 400 20.0 200) 208 va zal ae 208 200 220] 220 as a7 ns ne pl 7 24.0 Basic Allowable Stress 5, ksi (2), al Metal Temperature, F (7) ‘Spee. 500 oO 650 700 Ria B00 650 900 950 1000 1050 100 Grade No. Carbon Steel (Cont'c) vind we Re Ob es : ate i tan ty 17s woes deaf we Sd Aas ve hae [eo aa ¢ mae Ho Sh a pe es So aba seat aun “GRE Bel . ce Aa es ans ard” Se HA) ah us ce fap waa] RS ee ABT ee kee a : : = ise mL a : : ios re ee eee ee eke nad aah mw Gee vena] asc wk 8, fem, Lew hwa ne Hi OE RE aa wl e ee ue feore ASTL Wy BR) BR wR eer ta) : eee coy AmASME 8313-1990 Edition Table 3023.4 (a) TABLE 3023.4 . LONGITUDINAL WELD JOINT QUALITY FACTOR & 1 Type of Factor No. Type of Joint Seam Examination & 1 Furnace butt weld, ‘Straight AS required by. 0.60 continuous weld asa listed specification {Note (10) 2 Electri¢ resistance weld Straight or AS requiced by 0.85 om ‘spiral listed specification (Nate (2) 3 | seein wad (a) Single butt weld Straight or AS fequired by 0.80 (with or without filler ‘spiral listed specification meta orins onde radocrethed pe para. 341,5,1la) Adsiionsy 100% 190 rataried pe paras 3845.0) met seasz TY Baas at wid rr Co om (with or without filler (except as listed specification ret proved in 0) or the ode vei Additionally spot 0.90 ralaphes et . para, 34L.5,1(a) Analy 100% 1.00 radoarapted pe paras. 344.5.1(b} and 344.52 7 Arpaia mans ta) ASTM A 211 AS permitted Spiral As required by O75 e in the specification ‘Specification [Note (2) (b) API SL Submerged arc weld ‘Straight with one or As required by 0.95 . (SAW) two seams specification Gas metal arc weld Spiral (GMAW) Combined GMAW, caw NOTED (2) It is not permitted to increase the joint quatity factor by aviitional examiaation far jolat 1, 2, or aa. 7ASME B31,3-1993 Edition Basic Allowable Stress 5 TABLE A-1 (CONT'D) BASIC ALLOWABLE STRESSES IN TENSION FOR METALS? Numbers in Parentheses Refer to Notes for Appendix A Tables; Specifications Are ASTM Unless Otherwi ise Indicated 1), at Metal Ternperature, °F (7) Table A-1 ‘Saec. 400 $00 600 650 700, 750 800 ‘B50 0 950 1000 1050 100 Grade No, Carbon Stel (Conta Pipes and Tubes (2) (Cent's) fe 483 8 os 6 A333 wo ss 3 asta], k?ts asks aoa : Fea aes ree 8 apts re fo oe ! fs atte. wou a139 20a) : : i : 7 re zo i : Mia. =e Lowe k3en vee a os : - ye ane nol ;, —e ae eh lee Sap no fp ee ae yee Aza tee are sao : Lo vrs0 ert ze ees oes al «ous ts cs nerd ces ke ane 39a owe aloo osc a es aan ; i : : — : © rer ze] cea : : 7 ELD ge der zo nor oeee oo : ys he m7 5 18718483 sof ks sts aon aan 7 m5 an? tgs sae azo| sts ssw ae ae mo ne oy ieee tas ol, si . oe hen zs os ee oA . ore gre Cusine Aga pal. ae ME ee kee apt an ar a! = wi ia # vo Roa a) me. oY a ee ee eeASME 5313-1990 Edition Table 302,34 (el TABLE 3023.4 LONGITUDINAL WELD JOINT QUALITY FACTOR & Type of | Feeor No Type of Joint Seam Examination & Palin Ge, sae aoe ze ‘continuous weld age fisted specification Cote (19) - Sali tent macontwaa “| See ee as ars spiral listed specification [Note (2)) — Electric fusion weld fa) Single bute weld As required by 0.80) (with or without filler listed specification metal) or this Code radiographed per para. 341,5.14a) Additionally 100% 1.00 radioaraphed per paras. 344,5,2¢b) {b) Double butt weld Straight or spiral AS required by: OBS (with or without filler except as listed specification metal) Prowided in 4b) or this Code below] Fadiegraphed per : para. 34.5.2) Additionally 100% 1.09: radioaraphed per paras: 344.5.146) and 34.5.2 4 | Per specific specifications (a) ASTM A 211 As permitted Spiral AS required by 075 2 in the specification specification (Note (20) (8) API SL Submerged are weld Straight with one or | As required by 0.95 (SAW? ‘two seams specification Gas metal arc weld ‘Spiral oman Combined GMAW, ‘SAW CBS NOTE: 0) itis pot permitted to increase the joint quality factor by additional examination fer joint 2, 2, ef 4a, 7ASME B313-1990 Edition Table A-1B TABLE A-18 (CONT’D} BASIC QUALITY FACTORS FOR LONGITUDINAL WELD JOINTS IN PIPES, TUBES, AND FITTINGS &, ‘These quality factors are determined in accordance with para. 3023.4(a). See also para, 3023.4(b) and Table 4023.4 for increased quality factors applicable in special cases. Specifications, except API, are ASTM. Spek. Class gE Appendix & fo. (or Type) Descriation 3 Notes Low and Intermediate Alloy Stee! A1e2 sits Forgings and fttings 1.00 (3 Aza a Seamless and welded fittings eo asi ax Seamless pipe 1.00 ; — Electric resistance welded pipe 08s - Asm i Seamless tube 1.00 ‘ A335 vi Seamless pipe 1.00 x A350 a Forgings and fittings 1.00 ce A369 Seamless pipe 1.0 ue A420 vee Welded fittings, 100% ragiographet 1.00 ae) Aen 12, 22 Electric fusion welded pipe, 100% radiogranhed 2.00 13,23 Electric fusion welded pipe, double butt seam 0.35 Agere 12,22 Electeic fusion welded pipe, 100% radiosrashed 1.00 13,23 Electric fusion welded pipe, double butt seam 0.85 Aen 12,22 Electric fusion welded pipe, 100% radiographed 3.00 13,23 Electric fusion welded pipe, double butt seam 025 - Stainless Steet - A1ez ave Forgings and fittings 1.00 te A268 we Seamless tube 1.00 . igs Electric fusion welded tube, double butt seam 085 oa * Electric fusion welded tube, single butt seam 0.80 A269 Seamiess tube 1.00 < Electric fusion welded tube, double butt seam aes _ Electric fusion welded tube, single butt seam 80 a am wee Seamless pipe 2.00 Electric fusion welded pipe, double butt seam oss . Electric fusion welded pipe, single butt seam ae0 A358 Electric fusion welded plge, 100% radiographed 1.00 Electric fusion welded pipe, spot radiographed aso Electric fusion welded pipe, double butt seam aes fi A376 Seamless pipe 1.00 A493 Seamless fittings 1.00 Welded fitting, 100% radiographed 1.00 : Welded fitting, double butt seam oes we Welded fitting, single butt seam 0.80 205‘Table A-IB ASME B313-1990 Edition TABLE A-18 (CONT'D) BASIC QUALITY FACTORS FOR LONGITUDINAL WELD JOINTS IN PIPES, TUBES, AND FITTINGS £, ‘These quality factors are determined in accordance with para. 3023.4(a). See also para. 302.3.4(b) and Table 4023.4 for Increased quality factors applicable in special cases. Specifications, except API, are ASTM. aia i a a a he Spee. Class & Appendix A No. or Typed Description a Notes ‘Stainiess Stee! (Cont'd) A409 Electric fusion welded pipe. double butt seam 08s we Electric fusion welded pipe, single butt seam 0.89 : Aaa Seamtess pipe 1.00 a A789 maiz Seamtess 2.00 sey ya Electric fusion welded, 100% radiegraphed 1.00 3 a Electric fission welded, double butt oes, : ae Electric fusion welded, single butt a8 2 A790 whe Seamless 1.00 o 8 Electric fusion welded, 100% radiographed 1.00 Electric fusion welded, double butt 0.85 Electric fusion welded, single butt 6.80 Copper and Copper Alloy B42 Seamless pipe 2.00 B43 Seamiess pipe 2.00 Bes 3 Seamless tube 1.00 B75 oa Seamless tube 1.00 Bee sas Seamless water tube 1.90 8 280 zi Seamless tube 1.00 - B 466 Seamless pipe and tube 2.00 wa Baer Electric resistance welded pipe 0.85 Electric fusion welded pipe, double butt seam 085 Electric fusion welded pipe, single butt seam 0.80 : Wickel and Nickel Alloy B60 - Forgings and fittings 3.00 @ Biel Seamless pipe and tube 1.00 ao Blea . Forgings and fittings 1.00 9) Bes : Seamless pipe and tube 1.00 aes Bes = Forgings and fittings 2.90 cc) B17 st Seamless pipe and tute 1.00 Es B 366 Ee Seamless and welded fittings 1.90 ae) Bao? en Seamless pipe and tube 1.00 Bass Seamless pipe and tube 2.00 B aes Weided pipe 0.80 Bea sea Electric resistance welded pipe gs Electric fusion welded pipe, double butt seam oa - Electric fusion welded pipe, single butt seam a0 - Bez _ Seamless pipe and tube 100 siaSME. B31.3-1990 Edition Table AB TABLE A-18 (CONT'D) . BASIC QUALITY FACTORS FOR LONGITUDINAL WELD JOINTS IN PIPES, TUBES, AND FITTINGS £, ‘These quality factors are determined in accordance with para, 302.3.4(a), See also para. 3023.4(b) and Table 302.3.4 fer increased quality factors applicable in special cases. Specifications, except API, are ASTM. Class £ Aazendiz A No, (or Type) Description a Notes tanium and Titanium Alloy 337 = Seamless pipe 1,09 Electric fusion welded pipe, double butt seam 0.85 lumiaum Alloy 210 wes Seamless tube 1.00 242 Seamiess pipe and tube 100 i 247 Forgings and fittings 1.06 o 345 Seamless pipe and tube 100 363 ‘Seamless fittings 3.00 = Welded fittings, 100% radiograph 1.00 (48) (23) Welded fittings, double butt 0.88 (23) ‘Welded fittings, single butt 0.80 (2PIPE WALL CALCULATIONSSAMPLE CALCULATIONS FOR PIPE WALL THICKNESSES EXAMPLE PROBLEM #1 GIVEN: © PSVSETTING = 400 PSIG ° MAX TEMP. = 450 F * MATERIAL = A106 GRB © CORROSINON ALLOWANCE = 0.05 IN. © PIPE IS FULLY INSULATED © MILL TOLERANCE 12 1/2% (1.143) (fer Seamle oD) ‘ (ol) (Fer weldee } DO NOT CONSIDER THE FOLLOWING IN THE DESIGN: DYNAMIC EFFECTS WEIGHT EFFECTS TEST LOADS PIPE SPAN eeee FIND: 1. MINIMUM CALCULATED WALL THICKNESS FOR: © NOMINAL 1 1/2" PIPE WITH THREADED ENDS (SEAMLESS) * NOMINAL 14" PIPE WITH BEVELED ENDS (ELECTRIC RESISTANCE WELDED) 2. SHOW NEXT AVAILABLE SCHEDULE THAT YOU WOULD USE. 3. CALCULATE HYDROSTATIC TEST PRESSURE. SOLUTION: FOR 1 1/2 INCH PIPE Do = 1.9 IN. Po = 400 PSIG. To = 450° F CA = .05 IN. THRD. DEPTH = .07 IN. S = 19,450 E .PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEDURES race 1 PIPE WALL THICKNESS - D/t. RATIO DATE 1.0 SCOPE 11 The following shows the philosophy being used by Piping-Materials Engineering as a consideration in the selection of pipe wall thicknesses. 2.0 GENERAL 2.1 Bee 2.4 The consideration of D/t ratio in the selection of pipe wall thick- ness for large diameter piping is based on the requirements of Part UG-28 of ASME Code for Pressure Vessels, Section VIII, Division 1 covering "Thickness of Shells and Tubes Under External Pressure". This is not a requirement of ANSI B31 Codes, however we have con- sidered it as good engineering practice. D/t ratio as used in pipe wall thickness is used primarily to Prevent collapse of Piping under its own weight in the corroded condition rather than external Pressure, (Vacuum) as considered in ASME Section VIII. The ratio of 135 was selected as good engineering practice from use and experience and can be increased to 150 in some applications. With approval, a ratio greater than 150 may be used if there is no Possibility of forming a vacuum. An analysis shall consider the following factors: Oraining. Blocked pump suction. Sudden condensation. Unloading rate versus product vaporization rate. The existence of a vacuum breaker system. panty Note: When vacuum is a normal design condition, ANSI B31.3 shall govern the required thickness. 3.0 METHOD OF CALCULATION cd 3.2 O/t ratio is exactly what it implies - Diameter divided by thickness. Example: 48" 0.D. pipe with .375" wall thickness, mill tollerance of 0.010" and no corresion allowance has a 0/t ratio of 132 which is less than 135 and is suitable for use. Add 0.065" corresion allowance and the D/t ratio increases tu j{@Owhich is greater than 135. Thus the next available wall thickness should be selected. These D/t ratios have been precalculated for sizes and wal] thick- nesses broken down by corrosion allowances and mill tolerances these are included in the following pages of this procedure.PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEDURES pase 2 PIPE WALL THICKNESS ~ D/t RATIO sare O/T RATIOC 135 wad Re aw career | anrenr Joona wati| ost ae pr |eona wari! om foomawatt] of foomawaul ov a0 [| awe [we] aw | a] ame ee oe | w [ee | |e] wf a] ep ee ss [es _| eas | | aes [ame | ee seo |_| ao |] eae | a] ese] | ee {eae | ion [ eee [em Jane [at [ain] er | ona] a if ep eee ==] ae | a ams [es [sow | m [ ens] es | eae] ae awe Pe ‘e400 [Powe Ts | ome a | x0 nm | az e eae | as | asso [uss | ono [a | oops [an [asso] ee] 0307 2 Orst 110 ozo | ae O152 aT 102 24 xs a | oss w | ons [ns | ome | 1a | ones 1 sao [or | ewe | | aso] | eae] ee] os e565 | ass a | tes [cas | om wes owe | oa | ase | o | eae | | ese] ere ei |e | eno | ar] emo [aon] eo] ae eae ean | ve] axe _| oa] ae [ er] are] os Ea awe [ [ae |] ase] ee ur ace | | ons] wae 740 oy 2 om | & oe 7 GSE wise THE MILL TOLERANCE Ue alt",PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEDURES pase 3 PIPE WALL THICKNESS ~ D/t RATIO DATE prrnatio.< 136 we WALL Tee 2 ‘q.2807}0.200" a comeat| oR oman] On = asta [oo tHe 3 ea [oe fe |e ae oe | ee (Use WHEN THE BELL TOLE RANGE Hi 8.1"PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEOURES Pace 4 PIPE WALL THICKNESS ~ 0/t RATIO pete DIT RATIO< 135 Beasroe aR eure con mate] of foomwaut] on feommwact] on |cowman| om “om no 180 ne ry ey ‘000 er 1600 2 ‘a8 2a ent 7 aa = ae 1 ‘ent 0268 7% O26 2 1s Bet =m ‘oo om 1s O30 V6 0700 ar 065 108 w e600 u 7 oy a 24 or Es 8 ox6 no 7 | eae sa 1 e585 Ww = 0.600 a 36 oats u e od 70. = 2.100 a ae ome Ed 32 ons Ed 1 ou va 17 ose i 2 ‘00 tot 5 coms a 2 on n [USE WHEN THE MILL TOLERANCE tf 06T™,CO PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEDURES age 5 PIPE WALL THICKNESS - D/¢ RATIO. DATE DIT RATIO < 135, eet | ae ee or [small on leew) oa fm oe CC Ca a a fen [ae pe : [a i [mje =P oo| a en] ise] oe | | set a 278 as om | 108 oie 1347 O78 7 [ew | eee pf a t am pee te ee eee eee |e [ane |g af fou Te | oases se {we [38a [ap ee 2 [em [am [oe fae ff fe 19 [ em | eee | 8 =a = fee [oe pa fp ee fe CD Ce oes | a] (USE WEN MILL TOLERANCE is aux.PIPING MATERIAL ENGINEERING GUIDE NUMBER STANDARD PROCEDURES pace 6 PIPE WALL THICKNESS ~ 0/t RATIO DaTE of aatio< ios a wa None ence aimee aura asernao Be pot ot fecmwl oa feamaat] ot Joona] or fe on ner eae ft one [ae ene | se ee ois | a0 eee TE as ap oe ef as ox | 178 ri 1st ort ve oie 26 om zs [so oa es 0.238 308 Cy u 0288 id a2 ur a i ze | ons |e [eae | | eet ep | eis 2 Sf [ere oe Tae [ Mao] a ep [a aw [oan |e [om | ae Pe oe [ou [ae [oo | se te ze [ime [ae | ome] ae 19 sa [ais [net] ers | a 0 a 7 so [ese es | eee] awe a sss |“ eoss | tas | Teor] oan 3 aa_| ews |_| eon] ye es zo | ein | 33 | eama | en s x0 | oz _| a | oom * 11 a7 | ane ona : =bepe +2PIPING MATERIAL ENGINEERING GUIDE Nur 7 STANDARD PROCEDURES PAG PIPE WALL THICKNESS - D/t RATIO DAT brraanio * MSS SP-69 ‘Stainiess Steel, Bonnetless, Flanged, Kaife Gate Valves a MSS SP-81 Carbon Steel Pipe Unions, Socket-Wel . Maa sesneaee MSS SP-83 Cast Irom Globe and Angie Valves, Flanged and Threaded Ends . . . MSS SP-ss Diaphragm Type Valves ee eave matneenntas MSS SP ‘Swage (4) Nipples and Bull Plugs . genni . MSS SP-95 Forged Carbon Steel Branch Outlet Fittings = Socket ‘Welding, Threaded, and Buttwelding Ends... % MSS SP-97 Refrigeration Tube Fittings - General Specifications , . . “SAE J513 Hydraulic Tube Fittings ....... eneeeee: nase 2 « “SAE J514 Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-t “Bolt ‘Split Flanged Type a “SAE J516 Metallic Pipe and Tubes [Note (6)) Ductile-lron Pipe, Centrifugally Cast in Metal Molds or Sand-Lined Molds for Gas . RR Sa ANSI A21.52 Welded and Seamless Wrought Steel Pipt ...0.0004.-- Stainless Steel Pipe... Seamiess Low Carbon Steel Hyéraulic Line Tubing... Flanged Cast-Iron and Ouctile-Iron Pipe with Threaded Flanges... Thickness Design of Ductile-iron Pipe Dvetile-iron Pipe, Centrifugally Cast in Metal Molds or Sand-Lined # Steel Water Pipe 6 inches and Larger... ds, for Water and Other Liquids Miscellaneous Unified Inch Serew Threads (UN and UNR Thread Formb 2.22.00. Pipe Threads (Except Oryseal) 2.22... eee Dryseal Pipe Threads (Inch) . oan Hose Coupling Screw Threads =....... Ring-Joint Gaskets and Grooves for Steel Pipe Flanges .... Nonmetallic Flat Gaskets for Pipe Flanges... oes... Buttwelding Ends)... eevee este Surface Texture... we Threading, Gasing ard Thread Inspection of Casing, Tubing, and Line Pipe Threads... Metallig Gaskets far Raised-Face Pipe Flanges and Flanged Connections (Deuble-Jacketed, Corrugated, and Spirals Wound)... ws econ TRG Rubber Gasket Joints far Cast-iren and Ductile-lran Pressure Pipe and Fittings Pipe Hangers and Supports — Materials, Desion, and Manufacture ........... Sliver Brazing Joints for Wrought-and Cast Solder Joint Fittings . Screw Threads and Gastets for Fire Hose Connections... ASME B36.10M ASME B36.19M. ANSI 893.11 *AWWA C115 “AWWA C150 "AWWA C151 AWWA C200 ——ANSI B12 ASME 81.20.21 ANSI 8120.3 ASME B1.20.7 ANSI 816.20 ANSI 16.22 "ASME B16,25 °ASME 846.1 APL SB API 601 *AWWA CLLL MSS SP-58 MSS SP.73 NEPA 1963 Notes follow on next pase.{a) Table 326.1 ASME B31.3-1993 Edition TABLE 326.1 (CONT'D) (20 itis cot practical to refer to a specific edition Sr each standard throughout the Coda text, Instead, the Approved edition re with the names and addresses of the spomeriag Srganizations, are shown in Appendix &. 2) An asterisk (°) preceding the designation idcates that the standard has been approved as an Ameritan Wat onal Standard by the American nes, along (3) This standard allows the use of Unlisted materials: see para, 323.1.2, NPS Ve; see para, 314.2.1td),TESTING(a) ASME B31.3-1990 Edition (1) Gor welding) position and electrode; (2) (for brazing) position, flux, brazing tempera- ture, proper wetting, and capillary action; (e) (for welding) condition of the root pass after cleaning — external and, where accessible, internal — aided by liquid penetrant or magnetic particle examina- tion when specified in the engineering design; @ (or welding) slag removal and weld condition between passes; and (g} appearance of the finished joint 344.72 Method. The examination is visual, in ac- cordance with para. 344.2, unless additional methods are specified in the engineering design. 345 345.1 TESTING Required Leak Test Prior to initial operation, each piping system shall be tested to ensure tightness. The test shall be a hydro- static leak test in accordance with para. 345.4 except as provided herein. (a) At the owner's option, a piping system in Cate- gory D fluid service may be subjected to an initial service leak test in accordance with para, 345.7, in liew of the hydrostatic leak test. (6) Where the owner considers a hydrostatic leak test impracticable, cither a pneumatic test in accordance with para. 345.5 or a combined hydrostatic-pneumatic test in accordance with para. 345.6 may be substituted, recognizing the hazard of energy stored in compressed as. (c) Where the owner considers both hydrostatic and pneumatic leak testing impracticable, the alternative Specified in para. 345.9 may be used if both of the following conditions apply: (1) a hydrostatic test would damage linings or in- ternal insulation, or contaminate a process which would be hazardous, corrosive, or inoperative in the presence of moisture, or would present the danger of brittle fracture due to low metal temperature during the test; and (2).a pneumatic test would present an undue haz- ard of possible release of energy stored in the system, or would present the danger of brittle fracture due to low metal temperature during the test. 345.2 General Requirements for Leak Tests Requirements in para. 345.2 apply to more than one type of leak test. 344.7. 1345.26 3452.1 Limitations on Pressure (a) Stress Exceeding Yield Strength. If the test pres- sure would produce a stress in exeess of yield strength at fest temperature, the test pressure may be reduced to the maximum pressure that will not exceed the yield strength at temperature, (See paras. 302.3.2(¢) and ().] (b) Test Fivid Expansion. If a pressure test is to be maintained for a period of time and the test fluid in the system is subject to thermal expansion, precautions shall be taken to avoid excessive pressure. (c) Preliminary Pneumatic Test. A preliminary test using air at no more than 25 psi (170 kPa) gage pressure may be made prior to hydrostatic testing to locate major leaks. 345.22 Other Test Requirements (a) Examination for Leaks. A leak test shall be main- tained for at least 10 min, and all joints and connections shall be examined for leaks. (b) Heat Treatment. Leak tests shall be conducted afier any heat treatment has been completed. (c) Low Test Temperature. The possibility of brittle fracture shall be considered when conducting leak tests at metal temperatures near the ductile—brittle transi- tion temperature. 345.2.3 Special Provisions for Testing (a) Piping Subossemblies. Piping subassemblies may ‘be tested either separately or as assembled piping. (b) Flanged Joints. A flanged joint at which a blank is inserted to isolate other equipment during 2 test need not be tested. - 345.2.4 Externally Pressured Piping, Piping subject to external pressure shall be tested at an internal gage pressure 1.5 times the external differential pressure, but not less than 15 psi (103 kPa). 345.2.5 Jacketed Piping (a) The internal line shall be leak tested on the basis of the internal or external design pressure, which- ever is critical. This test must be performed before the jacket is completed if it is necessary to provide vis- ual access to joints of the internal line as required by para. 345.3.1 (b) The jacket shall be leak tested in accordance with para. 345.1.1 on the basis of the jacket design pressure unless otherwise specified in the engineering design. 345.2.6 Repairs or Additions After Leak Testing. If repairs or additions are made following the leak test, the affected piping shall be retested, except that for minor repairs or additions the owner may waive retest (a)M5.2.6-345.5.1 Fequirements when precautionary measures are taken to assure sound construction. 3452.7 Test Records. Records shall be made of each piping system during the testing, including: (a) date of test (6) identification of piping system tested (c) test fluid (d)test pressure (c) certification of results by examiner These records need not be retained after completion of the test if a certification by the Inspector that the Piping has satisfactorily passed pressure testing as re- quired by this Code is retained 3453 Preparation for Leak Test 3453.1 Joints Exposed. All joints, including welds and bonds, are to be left uninsulated and exposed for examination during leak testing, except that joints Previously tested in accordance with this Code may be insulated or covered. If a sensitive leak test (para. 345.8) is required, all joints shalll also be left unprimed and unpainted, 3453.2 Temporary Supports. Piping designed for vapor or gas shall be provided with additional tempo- Fary Supports, if necessary, to support the Weight of test liquid. 45.33 Expansion Joints. Expansion joints shall be tested without temporary restraint at the lesser of the required test pressure or 15055 of design pressure. For this test, expansion joints which depend on extemal main anchors to restrain pressure end load shall be ‘System tested in place. Self-restrained expansion joints may be tested in place or Temotely, For test continua- tion above 150% of design pressure, the ‘expansion Joints may be provided with temporary restraint and tested in place or remotely. 45.3.4 Limits of Tested Piping. Equipment which is not to be tested shall be either disconnected from the Piping or isolated by blinds or other means during the test, A valve may be used provided the valve (including its closure mechanism) is suitable for the test Pressure. 345.4 Hydrostatic Leak Test 345.41 Test Fluid. The fuid shall be water unless there is the possibility of damage duc to freezing or to adverse effects of water on the piping or the process. In that case another suitable nontoxic liquid may be used, I the liquid is flammable, its fash point shall be at least ASME B313-1990 Edition 120 (45°C), and consideration shall be given to the test environment. 345.42 Test Pressure. Except as provided in para, 345.4.3, the hydrostatic test pressure at any point in a metallic piping system shall be as follows: (a) not less than 114 times the design pressure; (@} for design temperature above the test tempera~ ture, the minimum test pressure shall be calculated by Eq. (24), except that the value of S/S shall not exceed 65: 15 Psp ~ (24) minimum hydrostatic test gage pressure internal design gage pressure Sp = stress value at test temperature ‘S = stress value at design temperature (see Table A-l) (elif the test pressure as defined above would pro- duce a stress in excess of the yield strength at test temperature, the test pressure may be reduced to the maximum pressure that will not exceed the yield strength at test temperature. [See para. 302.3.2(e) and .] 345.4.3 Hydrostatic Test of Piping With Vessels? as a System (a) Where the test pressure of Piping attached to 2 Vessel is the same as or less than the test pressure for the vessel, the piping may be tested with the vessel at the piping test pressure, (2) Where the test pressure of the piping exceeds the vessel test pressure, and it is not considered practicable to isolate the piping from the vesscl, the piping and the ‘vessel may be tested together at the vessel test pressure, Provided the owner approves and the vessel test Pressure is not less than 779% of the Piping test Pressure calculated in accordance with para. 345.4.2(b). 355 Pneumatic Leak Test 3455.1 Precautions. Pneumatic testing involves the hazard of released energy stored in compressed gas, Particular care must therefore be taken to minimize the chance of brittle failure during a pneumatic leak test. ‘Test temperature is important in this regard and must “The provisions of para. 35.4.3 do ‘ot affect the pressure test re- ‘quirements of any applicable vessel code(a) (a) ASME B31 3-1990 Edition be considered when the designer chooses the material of construction. See paras. 345.2.2(c) and F323.4. 345.5.2 Pressure Relief Device. A pressure relief de- vice shall be provided, having a set pressure not higher than the test pressure plus the lesser of 50 psi (340 kPa) or 109% of the test pressure. 345,.3 Test Fluid. The gas used as test fluid, if not air, shall be nonflammable and nontoxic. 3455.4 Test Pressure, The test pressure shall be 110% of design pressure. 3455.5 Procedure. The pressure shall be gradually increased until a gage pressure which is the lesser of one-half the test pressure or 25 psi (170 kPa) is at- tained, at which time a preliminary check shall be made, including examination of joints in accordance with para. 341.4.1(a), Thereafter, the pressure shall be gradually increased in steps until the test pressure is reached, holding the pressure at each step long enough to equalize piping strains, The pressure shall then be reduced to the design pressure before examining for Icakage in accordance with para. 345.2.2(a) 345.6 Hydrostati~Pneumatic Leak Test Ifa combination hydrostatic-pneumatic leak test is used, the requirements of para. 345.5 shall be met, and the pressure in the liquid filled part of the piping shall Not exceed the limits stated in para. 345.4.2. 345.7 Initial Service Leak Test This test is applicable only to piping in Category D Fluid Service, at the owner's option. Sec para. 345.1(a). 345.1.1 Test Fluid. The test fluid is the service fluid. 348.72 Procedure. During or prior to initial opera- tion, the pressure shall be gradually increased in steps until the operating pressure is reached, holding the Pressure at cach step long enough to equalize piping strains, A preliminary check shall be made as described in para. 345,5.5 if the service fluid is a gas or vapor. 35.7.3 Examination for Leaks. In lieu of para 345.2.2(a), it is permissible to omit examination for leakage of any joints and connections previously tested in accordance with this Code. 345.5.1-3463 345.8 Sensitive Leak Test ‘The test shall be in accordance with the Gas and Bubble Formation Testing method specified in the BPV Code, Scction V, Article 10, er by another method demonstrated to have equal sensitivity. Sensitivity of the test shall be not Jess than 10~? atm-ml/sec (100 Pa-ml/s) under test conditions. 345.9 Alternative Leak Test The following procedures and leak test method may be used only under the conditions stated in para. 345.1(¢). 345.9.1 Examination of Welds. Welds, including those used in the manufacture of welded pipe and fittings, which have not been subjected to hydrostatic or pneumatic leak tests in accordance with this Code, shall be examined as follows. (a) Circumferential, langitudinal, and spiral groove welds shall be 100% radiographed in accordance with para, 344.5. (6) All welds, including structural attachment welds, not covered in (a) above, shall be examined using the liquid penetrant method (para. 344.4) or, for magnetic materials, the magnetic particle method (para. 344.3) 345.9.2 Flexibility Analysis. A flexibility analysis of the piping system shall be made in accordance with paras. 319.4.2(c) and (@) 345.9,3 Test Method. The system shall be subjected to a sensitive leak test in accordance with para. 345.8. 346 3462 It is the responsibility of the piping designer, the manufacturer, the fabricator, and the erector, as appli- cable, to prepare the records required by this Code and by the engineering design, RECORDS Responsibility 346.3 Unless otherwise specified by the engineering design, the following records shall be retained for at least 5 years after the record is generated for the project: (a) examination procedures (} examination personnel qualifications Retention of Records (a)STUB-IN AND MIS-ALIGNMENT| | Limits of ¢ ralntorcemamt 8 I Nomina! thickesss zone Feit tolerance Belntorewo-ent Branch pipe Branch pips Retnforcemant je or nozzle | or norzle ore ‘he t uw | (@Q- Gs i o~ a knees, sea Tee atc x Multiply thin area by es jp Sant orm ere - . : reinforcement speeifoetion 7 ] (2 -aln 6) t0 ot | tmnt ° | required ores | -+ te ¢ Mit yoterance 1 ‘he [a = ___| 2 ' a ‘Nominal Run pipe : 2, Fun olpe J oo ey By tN He LL : - = & Pine = - { a praterred mathod of GENERAL NOTE: ‘This Figure Illurtneten the nomenclature of pars, 3042.3, 1t doer not Indleats complete wealding detelln construction, For typleal #ald cerally, see Fip. 928.640, FIG, 304.3.3 BRANCH CONNECTION NOMENCLATUREPigs 328.4.2-328.4.4 ASME/ANSI B313-1987 Edition 7-1/2 ag, # 2-172 deg, 20 deg. 2 2-1/2 deg. se <7Rin, (22 men) “Eyre ine 17929. (1.6 mm = 08 mm} {a} Wait Thickness 216 in. to 7/3 in, (a) Thickar Pips Tapse-Bored to Align, Incisive (5 mm to 2Z mm} 20 dag. 2 2.1/2 deg. room enna AP PY ee > 1/8 ia. 1 iT fn (22mm) ie aiain (19 men) ms And y loner: “so aig 1/16 in. £ 1/52 in. (1.6 men ¢ 0.8 men) = z —— WELDING Qeoce OuneSpec. (6) Yell Thickness Over 7/8 in. (b) Thicker Pipe Bored for Alignment (22 mm) FIG. 328.43 TRIMMING AND PERMITTED FIG. 328.4.2 TYPICAL BUTT WELD END PREPARATION MISALIGNMENT aa ‘ 7" root gap per welding specification m= thea besear of 1/8 In, (3.2 mm) oF 0.5 Ty, FIG. 328.4.4 PREPARATION FOR BRANCH CONNECTIONSFlow Diagrams - Process, P&ID’s, utilities (steam, condensate, cooling water, flare, fuel for fired equipment, air and steam tracing)FLOW DIAGRAMS TYPES OF DIAGRAMS . Process Flow Diagram (PFD) e Mechanical Flow Diagram (MFD) * Utility Distribution Flow Diagram (UFD) Includes: Air Water Systems, Steam (Steam Traps), BFW, Nitrogen, Flare . Auxiliary Flow Diagrams Includes: Oi] Mist Systems, Pump Seal Details, Compressor Lube & Seal Oil, Vents, Drains ° Misc. Diagrams Includes: Firewater Systems, Deluge Systems, Closed Drain Systemsf Soho Flow Diagram Piping Symbols Control Valve (globe body pattern) Control Valve (butterfly pattecn) Gate Valve Globe Valve (sometimes —Dxc}— } pe pte a Plug Valve Ball Valve Check Valve (arrow indicating flow direction) Spectacle Blind OO QOOO®DOODODOO@® ®) @ @) €) Flow Diagram Instrument Symbols Locally mounted instrument, like the coffee urn’s level glass Board mounted instrument, (This is not locally read but is read from the contro| board, like the student may read his car's gas gage from his instrament panel Another example might be the oil in his car. The dip stick is a local instrument which he reads right at the metor. But the oil gage on the dashboard is a remote or board mounted instrument.) Temperature Weil Temperature Alarm Temperature Indicator Temperature Recorder Temperature Recording Controller Transmitter (sometimes &) Pressure Controller Pressure. Indicator or Pressure Gage Pressure Recorder Pressure Recording Controller Pressure Indicator Controller Relief Valve or Pressure Safety Valve Flow Element Flow Indicator Flow Recorder 3©0©0000008 “low Recording Controlier Flow Alarm Level Controller Level Glass or Level Gage Level Recorder Level Indicator Level Indicating Controller Level Alarm Hand Control Valve Instrument with two services Instrument Air Line see Instrument Electrical Lead Instrument Capillary Tubing Pipe Line (as heavy line) Piping Specialty Itemti 125° F, DEPROPANIZER, TO FLARE FEED 20 V-1 255 PSIG 240# @ 118° F. 210° F. HOT OIL 230°F, TO STORAGE PROPANE TO PRODUCT COOLER AND STORAGE Process Flow DiagramPeeones mao etn vr ee feoenator dest) oa seus ray eae 70 BACK DISMIBUTION OIACRA 4PING ALD weg EHACAIL ie oat ETIaN, CCL OvEMED OraeenWDATE tase tomny-AD Hawn Sames solstne SSE ose oo) roi prema Saco Fro Recs een rs een peices Btw it an nS SEE we HEERN EB RNAS RO 230 BACH ‘SISTIGUTON DIA = : : eSATP SISO AT CAUSTIC. CYAPORATDR CO¥S, CCH, DM, PrINLINE INSTRUMENTATIONE ME. LEVEL INSTRUMENT DIFFERENTIAL PRESSURE LEVEL CONTROLERS FLOW NOZZLES LEVEL GLASS VENTURI D. P. CELL ORIFICE PLATES PITOT TUBE MASS FLOW METERS MASS FLOW THERMAL MASS FLOW INFERENTIAL __METER TURBINE METER VARIABLE AREA ROTA METER POSITIVE DISPLACEMENT PADDLE METER (ROTARY VALVE) MAGNETIC MAGNETIC FLOW METER FLOW __CONTROL CONTROL VALVES TEMPERATURE _& PRESSURE TW'S PI's PRESSURE __ SAFETY RELIEF VALVESTYPES OF FLOW NOZZLES WELD—IN TYPE INSTALLED BY WELDING BETWEEN TWO HONED PIPE SECTIONS HOLDING RING TYPE INSTALLED BY WELDING RING AND LOCKING PRESSURE LOSS IN PERCENT OF DIFFERENTIAL PRESSURE PINS TO HONED PIPE SECTION FLANGED TYPE INSTALLED BETWEEN PIPE FLANGES (FF THROAT TAP FLANGED TYPE WITH THROAT TAPS (FOR@<0.5 ONLY) PRESSURE LOSS ACROSS FLOW NOZZLES 100 80 60 40 — 20 On 0.2 0.3 os O85 DIAMETER RATIO @ 07 a8 0.8GUMPLETE FLUW NOZZLE METER RUN ASSEMBLIES FLANGED TYPE MANUFACTURES COMPLETE FLOW NOZZLE METER RUN ASSEMBLIES PER APPLICABLE A.S.M.E. CODES. FLOW CALIBRATION CAN BE PERFORMED IF DESIRED. FLOW SECTIONS ARE PRECISION HONED THE REQUIRED DISTANCE BOTH UPSTREAM AND DOWNSTREAM TO PROVIDE MAXIMUM ACCUR- ACY. WELDS ARE STRESS RELIEVED AND EXAMINED WITH NON-DESTRUCTIVE TESTING METHODS TO MEET CODE REQUIREMENTS. IN ORDER TO PROVIDE A PROPERLY HONED FINISH WITH ADEQUATE WALL THICKNESS, A PIPE SCHEDULE GREATER THAN THE ADJOINING PIPING MAY BE REQUIRED. IN SUCH CASES, THE WELD-PREPS ON THE FLOW SECTION ENDS MUST BE COMPLETELY DEFINED PRIOR TO MANUFACTURE.AVERAGING PITOTTHERMAL MASS FLOW Equal Area Average Measurement MASS FLOWMETER GalROTAMETER (VARIABLE AREA)Meee ese eke eam =i ele tion for horizontal or vertical installation on gasoline, Perens igi fol cmmeeM (utes fel le journal bearings for horizontal installation on LPG ser- vice. Provides extended life on other products. O Strate Plate (an optional acct EB Cee Fw s Au FLEE) ening sections to obtain custody transfer accuracy. ‘small products pipelines ranging from naturel ces liquids (NGL) to light fuel oils feature: © Grooved ue scabessetr Ura ome cue eu (ecru eesssc RUC MIC eeu ‘gummy films in light hydrocarbons. 0 Hydraviically Pepe iaa cl Ecru ites pe on ‘superior linearity.POSITIVE DISPLACEMENT METER Rolating Crescent Meter Oscillating Piston Meter ee ER a of, Rotating Paddle MeterMAGNETIC FLOWMETER Cover Plate Retaining AssemblyPREFERRED ALTERNATE (NOTE, 3) FLANGE RATING 6008 & BELOW USE PACKAGE s0o# & ABOVE DETaIL ON ran VALVES (TYP) &. BELOW USE PACKAGE SaeXa" LG NIP (TYP) 3/4" PLUG (TYP) ISOMETRIC 3/4" VALVES (TYP)Instrumentation Figure 8-3. Detail of staggered 45° orifice taps. For sizes 16" and larger, orifice runs get to be a piper’s nightmare. One solution is to replace orifice flanges with a venturi tube which needs only a few feet of straight-run pipe upstream. Another solu- tion is straightening vanes installed in the line up- stream of the orifice flanges. When meter run lengths become excessive and expensive to provide, consult the instrument engineer for an alternative method. Six diameters of straight-run pipe are to be pro- vided downstream of orifice flanges. In some. cases this may be reduced to four diameters but six should be the design basis. Orifice flanges may be installed in a vertical pipe run for liquid flowing up er down and for vapor flowing down. Horizontal meter runs are pre- ferred and should be provided where feasible. For many years, only horizontal runs were allowed. To- day modem instrument engineers realize that pip- ing configuration costs often outweight the slight advantage of the horizontal meter run. All account ing meter runs are to be horizontal. Orifice Flange Taps It is preferable to locate orifice flange taps hor- izontally for liquid flow and vertically for vapor flow, Steam service falls between the two and each company has ideas for tap location, so no orienta- tion is standard. Many companies have settled on taps located 45° off the vertical for all services. No error can be made with this plan, Orifice flanges have two taps in each flange that are 180° apart. A further im- provement is to locate taps 45° from the vertical but staggered 90° apart. See Figure 8-3 for details of staggered 45° taps. For vapor service the two taps above horizontal would be valved and the two taps below horizontal would be plugged. With lig- uid service the two lower taps would be valved while the upper taps are plugged. This is highly advantageous in critical services where orifice taps must employ flanged valves. When the two taps are located side by side, flanged valves will need offset piping to clear. ‘The staggered tap approach will not work with an orifice valve manifold, a manifold prefabricated with valves especially designed for orifice tap sere ice. Orifice flange rating is 300 pound minimum because a wide flange thickness is needed to allow taps to be drilled. Flanges are erected, bolted and hydrotested prior to insertion of the orifice plate. When the plate is inserted a gasket is placed on both sides and the flanges are then rebolted. This results in a gap, shown in Figure 8-3, caused by the plate and two gaskets. Thick flanges for the taps and this gap result in a need for longer bolts, a fact often overlooked by piping people Pipers must also leave about 15" clear from orifice taps for valves and piping.