61C
INSTRUCTION MANUAL
ANALOG I/O MODULE MODEL 61C
(CC-Link)
CONTENTS
1. GENERAL DESCRIPTION.......................................................................................................2
2. HARDWARE SPECIFICATIONS..............................................................................................3
2.1 61C-❑1 (suffix codes 04, 08, or 16 in ❑)................................................................................................... 3
2.2 61C-❑2 (suffix codes 04, 08, or 16 in ❑)................................................................................................... 3
2.3 61C-163..................................................................................................................................................... 4
3. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS......................................5
4. EXTERNAL DIMENSIONS mm (inch)....................................................................................5
5. CONNECTING DATA LINK WIRES..........................................................................................6
5.1 TWISTED-PAIR CABLE............................................................................................................................. 6
5.2 POINTS OF CAUTION IN HANDLING WIRES.......................................................................................... 6
5.3 WIRING DIAGRAM.................................................................................................................................... 6
6. POINTS OF CAUTION IN CONNECTING WIRES...................................................................6
7. I/O SIGNALS............................................................................................................................7
7.1 REMOTE I/O.............................................................................................................................................. 7
7.2 ASSIGNING REMOTE REGISTERS......................................................................................................... 7
7.3 A/D CONVERSION.................................................................................................................................... 9
8. PARAMETERS SETTING BY PLC PROGRAM.....................................................................10
8.1 GENERAL DESCRIPTION ......................................................................................................................10
9. TROUBLESHOOTING............................................................................................................ 11
9.1 L ERR. INDICATOR FLASHING................................................................................................................11
9.2 L ERR. INDICATOR ON............................................................................................................................11
9.3 RUN INDICATOR OFF..............................................................................................................................11
9.4 UNABLE TO READ/WRITE DIGITAL VALUES?.......................................................................................11
9.5 I/O ZERO & SPAN NEED ADJUSTMENTS?............................................................................................12
EM-6627 Rev.6 P. 1
61C
1. GENERAL DESCRIPTION
The model 61C, Analog I/O Module, is used as remote device for CC-Link.
Model number and suffix codes are designated as follows:
61C–❑❑–❑
MODEL
CAPACITY
04 : 4 positions
08 : 8 positions
16 : 16 positions
I/O TYPE
1 : Input
2 : Output
3 : Input/Output (NOT selectable with the capacity
code 04 or 08, or the power input code K)
POWER INPUT
K : 85 – 132V AC
R : 24V DC
Various inputs and outputs are available by employing Mini-M series, Pico-M series or other signal condition-
ers. The 61C input module converts analog inputs (0 – 100%) proportionally into 16-bit signed binary signals.
The one for output converts 16-bit signed binary signals proportionally into analog outputs (0 – 100%).
This instruction manual explains hardware specifications, component identification, and wiring instructions, etc.
EM-6627 Rev.6 P. 2
61C
2. HARDWARE SPECIFICATIONS
2.1 61C-❑1 (suffix codes 04, 08, or 16 in ❑)
ITEM SPECIFICATIONS
Analog input 1 – 5V DC (input resistance ≥1MΩ)
Protocol CC-Link, Ver.1.10
Digital output 16-bit signed binary (14 bits for data)
I/O characteristics 0 – 6000 (0 – 10000) proportional to analog input 0 – 100%
Maximum resolution 1mV for 1 – 5V DC range
Accuracy ±0.1%
No. of analog input channels 61C-041 4
61C-081 8
61C-161 16
Isolation Field input to communication section to power
Required nodes 61C-041 1 (RX/RY 32 points each, RWr/RWw each 4 points)
61C-081 2 (RX/RY 32 points each, RWr/RWw each 8 points)
61C-161 4 (RX/RY 32 points each, RWr/RWw each 16 points)
Field I/O connection via Installation Base (models: M❑BS2)
Noise immunity 500V p-p, 1µsec.
Dielectric strength 1500V AC @ 1 minute (power to I/O module to communication)
Insulation resistance ≥100MΩ with 500V DC (power to I/O module to communication)
Weight approx. 250 g (0.55 lbs)
Power input 61C-❑1-K 85 – 132V AC
61C-❑1-R 24V DC ±10%
Power consumption 61C-❑1-K approx. 4VA
Current consumption 61D-❑1-R approx. 160mA
2.2 61C-❑2 (suffix codes 04, 08, or 16 in ❑)
ITEM SPECIFICATIONS
Analog output 1 – 5V DC (load resistance ≥20kΩ)
Protocol CC-Link, Ver.1.10
Digital input 16-bit signed binary (14 bits for data)
I/O characteristics 0 – 6000 (0 – 10000) proportional to analog input 0 – 100%
Maximum resolution 1mV for 1 – 5V DC range
Accuracy ±0.1% excluding the accuracy of I/O modules
No. of analog input channels 61C-042 4
61C-082 8
61C-162 16
Isolation Field input to communication section to power
Required nodes 61C-042 1 (RX/RY 32 points each, RWr/RWw each 4 points)
61C-082 2 (RX/RY 32 points each, RWr/RWw each 8 points)
61C-162 4 (RX/RY 32 points each, RWr/RWw each 16 points)
Field I/O connection via Installation Base (models: M❑BS2)
Noise immunity 500V p-p, 1µsec.
Dielectric strength 1500V AC @ 1 minute (power to I/O module to communication)
Insulation resistance ≥100MΩ with 500V DC (power to I/O module to communication)
Weight approx. 250 g (0.55 lbs)
Power input 61C-❑2-K 85 – 132V AC
61C-❑2-R 24V DC ±10%
Power consumption 61C-❑2-K approx. 4VA
Current consumption 61C-❑2-R approx. 160mA
EM-6627 Rev.6 P. 3
61C
2.3 61C-163
ITEM SPECIFICATIONS
Analog input 1 – 5V DC (input resistance ≥1MΩ)
Analog output 1 – 5V DC (load resistance ≥20kΩ)
Protocol CC-Link, Ver.1.10
Digital input 16-bit signed binary (14 bits for data)
Digital output 16-bit signed binary (14 bits for data)
I/O characteristics 0 – 6000 (0 – 10000) proportional to analog input / output 0 – 100%
Maximum resolution 1mV for 1 – 5V DC range
Accuracy ±0.1%
No. of analog input channels 8
No. of analog output channels 8
Isolation Field input / output to communication section to power
Required nodes 2 (RX/RY 32 points each, RWr/RWw each 8 points)
Field I/O connection via Installation Base (models: M❑BS2)
Noise immunity 500V p-p, 1µsec.
Dielectric strength 1500V AC @ 1 minute (power to I/O module to communication)
Insulation resistance ≥100MΩ with 500V DC (power to I/O module to communication)
Weight approx. 250 g (0.55 lbs)
Power input 24V DC ±10%
Current consumption approx. 160mA
EM-6627 Rev.6 P. 4
61C
3. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS
NAME FUNCTIONS
PU-2
A L RUN
A PU-2❑ modular jack Connecting with the Programming Unit (model: PU-2❑)
L ERR. MARKING (color) FUNCTIONS
E
B Power LED PWR (green) ON: Power is supplied.
SD
RD
B PWR
STATION NO. OFF: Power is not supplied.
2 3
C Station No. setting Selectable within 1 – 64. (factory set to: 00)
901
456
X10
C
7 8
2 3
SETTING BAUD RATE
901
456
X1
7 8
2 3
F D Baud rate setting 0 156 kbps (factory default)
D
901
456
1 625 kbps
7 8
B RATE
2 2.5 Mbps
3 5 Mbps
4 10 Mbps
Other than 0 – 4 Not valid;
Terminating Resistor
(accessory) L ERR. turns on as a transmission error.
MARKING (color) FUNCTIONS
E Status indicator LED L RUN (red) ON: normal communication
OFF: communication down (time-out error)
L ERR. (red) ON: transmission data error
Flashing: transmission data error
OFF: normal transmission
SD (red) ON when transmitting
RD (red) ON when receiving
F Terminal block For wiring to CC-Link
4. EXTERNAL DIMENSIONS mm (inch)
2–M3 SCREWS
100 (3.94)
80 (3.15)
12
(.47)
50 (1.97) 38 min. 103 (4.06)
(1.50)
EM-6627 Rev.6 P. 5
61C
5. CONNECTING DATA LINK WIRES
The following explanations apply to the wires connecting the 61C to the Master Unit.
5.1 TWISTED-PAIR CABLE
The following types of wire are recommended for connecting the 61C to the Master Unit.
KURAMO ELECTRIC FANC-SB 0.5 mm2 × 3 or equivalent
Sheath
DA
Shielding
blue
Aluminum Tape
white yellow
DG
DB Grounding
5.2 POINTS OF CAUTION IN HANDLING WIRES
DO NOT apply extraordinary forces to the wires as explained in the following:
(1) DO NOT SQUEEZE the wires with a sharp-edged tool.
(2) DO NOT TWIST the wires extraordinarily.
(3) DO NOT PULL the wires extraordinarily tight.
(4) DO NOT TRAMPLE on the wires.
(5) DO NOT PUT objects onto the wires.
(6) DO NOT DAMAGE the insulation tube of wires.
5.3 WIRING DIAGRAM
Connect the 61C to the Master Unit as shown below.
MASTER UNIT 61C I/O UNIT
TERMINATOR blue
DA DA DA
white
DB DB DB
yellow
DG DG DG
SLD SLD SLD
FG FG FG
6. POINTS OF CAUTION IN CONNECTING WIRES
Appropriate precautions are required such as follows for protecting the system from external noise interference:
(1) Separate analog I/O and communication wires from others in order to prevent surge or induction noises.
(2) Separate power input wires (AC) from those for driving motors.
(3) Do not install these wires next to main supply circuits or high voltage cables.
Never bind them to these circuits.
(4) Ground the shield of communication wires at one point.
Consideration about locations of the ground may be necessary according to external noise interference.
EM-6627 Rev.6 P. 6
61C
7. I/O SIGNALS
7.1 REMOTE I/O
The 61C occupies from 1 up to 4 nodes according to the number of I/O channels. Regardless of the number of
nodes, 32 bits are assigned to each of input and output for sending to/receiving from the Master Unit. One (1) bit
among RXxB* is used as remote device (61C) READY signal, turned ON when the 61C is in normal operation.
*x = (Station No. × 2 – 1) H
[example] Station No. = 9
9 × 2 – 1 = 17 → 11H
READY signal is input at RX11B.
7.2 ASSIGNING REMOTE REGISTERS
(1) 61C-❑1, 61C-163
The 61C-❑1 does not use the remote registers for the direction from the Master to Remote (WRwn to RWwn+15).
The table below shows the data assignment of those for the direction from the Remote to Master.
DIRECTION ADDRESS CONTENTS 61C-041 61C-081, 163 61C-161 DEFAULT
RWrn + 0 Ch. 1 digital output X X X 0
RWrn + 1 Ch. 2 digital output X X X 0
61C RWrn + 2 Ch. 3 digital output X X X 0
RWrn + 3 Ch. 4 digital output X X X 0
→→
RWrn + 4 Ch. 5 digital output X X 0
RWrn + 5 Ch. 6 digital output X X 0
Master RWrn + 6 Ch. 7 digital output X X 0
RWrn + 7 Ch. 8 digital output X X 0
RWrn + 8 Ch. 9 digital output X 0
RWrn + 9 Ch. 10 digital output X 0
RWrn + 10 Ch. 11 digital output X 0
RWrn + 11 Ch. 12 digital output X 0
RWrn + 12 Ch. 13 digital output X 0
RWrn + 13 Ch. 14 digital output X 0
RWrn + 14 Ch. 15 digital output X 0
RWrn + 15 Ch. 16 digital output X 0
EM-6627 Rev.6 P. 7
61C
(2) 61C-❑2, 61C-163
The 61C-❑2 does not use the remote registers for the direction from the Remote to Master (WRrn to RWrn+15).
The table below shows the data assignment of those for the direction from the Master to Remote.
DIRECTION ADDRESS CONTENTS 61C-042 61C-082,163 61C-162 DEFAULT
RWrn + 0 Ch. 1 digital input X X X 0
RWrn + 1 Ch. 2 digital input X X X 0
Master RWrn + 2 Ch. 3 digital input X X X 0
RWrn + 3 Ch. 4 digital input X X X 0
→→
RWrn + 4 Ch. 5 digital input X X 0
RWrn + 5 Ch. 6 digital input X X 0
61C RWrn + 6 Ch. 7 digital input X X 0
RWrn + 7 Ch. 8 digital input X X 0
RWrn + 8 Ch. 9 digital input X 0
RWrn + 9 Ch. 10 digital input X 0
RWrn + 10 Ch. 11 digital input X 0
RWrn + 11 Ch. 12 digital input X 0
RWrn + 12 Ch. 13 digital input X 0
RWrn + 13 Ch. 14 digital input X 0
RWrn + 14 Ch. 15 digital input X 0
RWrn + 15 Ch. 16 digital input X 0
EM-6627 Rev.6 P. 8
61C
7.3 A/D CONVERSION
(1) 61C-❑1, 61C-163
Analog input signal (0 – 100%) from signal conditioners is converted proportionally into digital data, provided
to the Master Unit.
CONVERTED DATA
Hexadecimal
(Decimal)
2CEC (11500)
2710 (10000)
-15
FA24 (-1500) 100 115 INPUT (%)
(2) 61C-❑2, 61C-163
Digital input signal from the Master Unit is converted proportionally into analog output signal (0 – 100%).
OUTPUT (%)
115
100
FA24 (-1500)
-15 2710 (10000) 2CEC (11500)
DIGITAL INPUT DATA
Hexadecimal (Decimal)
(3) OUTPUT IN AN ABNORMALITY
When an abnormality such like CPU error, STOP, time-out occurs at the PLC, the output signal of the 61C is
maintained as HOLD (no clearing output signal, keeping the value just before the abnormality).
When the PLC recovers to normal operation and the 61C receives new data, the output restarts changing.
EM-6627 Rev.6 P. 9
61C
8. PARAMETERS SETTING BY PLC PROGRAM
8.1 GENERAL DESCRIPTION
The ladder diagram below shows a program example assuming that the master station's first I/O number is
X/Y20 to 3F.
For detailed information, refer to users manuals for the PLC CPU and the Master Unit.
X0020 X002F
PLS M0
M0
SET M1
M1
MOV D0 Number of connected
modules
MOV D1 Number of retries
MOV D2 Number of automatic
return modules
T0 H0002 H0001 D0 K3
MOV D3 Operation specification
when the CPU is down
T0 H0002 H0006 D3 K1
M1
MOV D4
MOV D5
Reserved
MOV D6 station
specification
MOV D7
Only when required MOV D8
MOV D9
Invalid
MOV D10 station
specification
MOV D11
T0 H0002 H0010 D4 K8
M1 *1
MOV D13
Station information
(set for the number of
MOV D connected modules.)
T0 H0002 H0020 D13 K
RST M1
*1. [Example] 11xx for model 61C-04
12xx for model 61C-08
14xx for model 61C-16
xx = 61C Station No.
EM-6627 Rev.6 P. 10
61C
9. TROUBLESHOOTING
Basic troubleshooting methods are explained in this section.
For problems concerning the PLC CPU and Master Unit, consult users manuals for these units.
9.1 L ERR. INDICATOR FLASHING
CHECK TROUBLESHOOTING
Have you changed the station No. and/or baud rate set- Return these settings to the state when the unit operated
tings during normal operation? normally.
9.2 L ERR. INDICATOR ON
CHECK TROUBLESHOOTING
Are the station No. and/or baud rate settings correct? Set them correctly.
9.3 L RUN INDICATOR OFF
Consult the users manual for the Master Unit.
9.4 UNABLE TO READ/WRITE DIGITAL VALUES?
CHECK TROUBLESHOOTING
Is the L RUN indicator OFF? Refer to Section 9.3.
Is the L ERR. indicator flashing or OFF? Consult the users manual for the Master Unit.
Is the RUN indicator on the PLC CPU flashing or Consult the users manual for the CPU.
OFF?
Is the RUN indicator on the Master Unit OFF? Consult the users manual for the Master Unit.
Are the RD/SD indicators on the Master Unit ON? Consult the users manual for the Master Unit.
Are the wires for analog I/O properly connected to Check these wires visually or check conductivity for each pair of
respective terminals? No wire breakdown? wires.
[61C-❑1, 61C-163]
Remove analog input wires and apply test voltage to If the digital value is read out normally, there are possibili-
the terminals (e.g. Use a dry cell). Try to read out ties of noise interference via external wires. Check wiring and
digital value. grounding.
[61C-❑2, 61C-163]
Remove analog output wires and connect a tester to the If the digital value is read out normally, there are possibili-
terminals. Try to read out digital value. ties of noise interference via external wires. Check wiring and
grounding.
EM-6627 Rev.6 P. 11
61C
9.5 I/O ZERO & SPAN NEED ADJUSTMENTS?
I/O types and ranges can be field-selectable for certain types of Mini-M series I/O Signal Conditioners, and
zero and span adjustments are available for most types. Refer to data sheets for the I/O modules for detailed
information.
EM-6627 Rev.6 P. 12
M-SYSTEM WARRANTY
1. What is covered. 4. Warranty Procedure.
M-System Co., Ltd. (“M-System”) warrants, only to the original pur- If the purchaser discovers a failure of the M-System products to
chaser of new M-System products purchased directly from M-System, conform to the terms of this warranty within the Warranty Period, the
or from M-System’s authorized distributors or resellers, for its own use purchaser must promptly (and, in any event not more than 30 days after
not for resale, that the M-System products shall be free from defects in the discovery of such failure) notify the relevant party as described
materials and workmanship and shall conform to the specifications set below either by telephone or in writing at the below address to obtain
forth in the product catalogue applicable to the M-System products for an Authorized Return (AR) number and return the defective product to
the Warranty Period (see Paragraph 5 below for the Warranty Period of the relevant party. The designated AR number should be marked on the
each product). outside of the return package and on all correspondence related to the
THE ABOVE WARRANTY IS THE ONLY WARRANTY APPLICA- defective product. The purchaser shall return, at purchaser’s expense,
BLE TO THE M-SYSTEM PRODUCTS AND IS IN LIEU OF ALL defective products only upon receiving an AR number. In order to avoid
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, processing delays, the purchaser must include: copies of the original
BUT NOT LIMITED TO, ALL IMPLIED WARRANTIES OF MER- purchase order and sales invoice; the purchaser’s name, address and
CHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. phone number; the model and serial numbers of the returned product;
and a detailed description of the alleged defect.
2. What is not covered.
This warranty does not cover any M-System product which has been: 5. Warranty Period.
(1) modified, altered or subjected to abuse, misuse, negligence or ac- Signal Conditioner: 36 months from the date of purchase.
cident; (2) improperly installed or installed in conjunction with any M-Rester: 12 months from the date of purchase.
equipment for which it was not designed; or (3) damaged or destroyed Valve Actuator: 18 months from the date of shipment from
by disasters such as fire, flood, lightning or earthquake. M-System or 12 months from the date of its
In no event shall M-System be liable for any special, incidental, installation, whichever comes first.
consequential or other damages, costs or expenses (including, but not Other Products: 36 months from the date of purchase.
limited to, loss of time, loss of profits, inconvenience or loss of use of
any equipment).
M-SYSTEM CO., LTD.
3. Remedies. 5-2-55, Minamitsumori, Nishinari-ku,
If a defective product is returned to M-System in accordance with Osaka 557-0063 JAPAN
the procedures described below, M-System will, at its sole option and Phone: (06) 6659-8201
expense, either: (1) repair the defective product; (2) replace the defective Fax: (06) 6659-8510
product; or (3) refund the purchase price for the defective product paid E-mail: [email protected]
by the purchaser. Except as otherwise provided by applicable state law,
these remedies constitute the purchaser’s sole and exclusive remedies
and M-System’s sole and exclusive obligation under this warranty.