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Materials Science Basics

The document discusses the basic properties of different categories of materials including metallic, polymeric, ceramic, and composite materials. It provides examples of materials in each category and some of their common applications. It also covers concepts such as crystal structure, unit cells, crystal systems, polymorphism, x-ray diffraction, and solid solutions.

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Nabeel Inamdar
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0% found this document useful (0 votes)
120 views65 pages

Materials Science Basics

The document discusses the basic properties of different categories of materials including metallic, polymeric, ceramic, and composite materials. It provides examples of materials in each category and some of their common applications. It also covers concepts such as crystal structure, unit cells, crystal systems, polymorphism, x-ray diffraction, and solid solutions.

Uploaded by

Nabeel Inamdar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Chapter 2

Overview on Basic
Materials’ Properties

Reference: William F. Smith, Javad Hashemi, 2006,


“Foundations of Materials Science and Engineering”,
4th ed., McGraw-Hill

能源材料
張宏宜
Only for Teaching 1
Materials’ Categories

• Metallic Materials
---Inorganic and have crystalline structure.
---Good thermal and electric conductors.
• Polymeric (Plastic) Materials
¾ Organic giant molecules and mostly noncrystalline.
¾ Some are mixtures of crystalline and noncrystalline regions.
¾ Poor conductors of electricity and hence used as insulators.
¾ Strength and ductility vary greatly.
¾ Low densities and decomposition temperatures.

¾ Examples :- Poly vinyl Chloride (PVC), Polyester.


¾ Applications :- Appliances, DVDs, Fabrics etc.

能源材料 2
張宏宜
Materials’ Categories

• Ceramic Materials
„ Metallic and nonmetallic elements are chemically
bonded together.
„ Inorganic but can be either crystalline, noncrystalline
or mixture of both.
„ High hardness, strength and wear resistance.
„ Very good insulator. Hence used for furnace lining for
heat treating and melting metals.
„ Also used in space shuttle to insulate it during exit and
reentry into atmosphere.
„ Other applications : Abrasives, construction materials,
utensils etc.

„ Example:- Porcelain, Glass, Silicon nitride.

能源材料 3
張宏宜
Materials’ Categories

• Composite Materials
‹ Mixture of two or more materials.
‹ Consists of a filler material and a binding material.
‹ Materials only bond, will not dissolve in each other.
‹ Mainly two types :-
---Fibrous: Fibers in a matrix
---Particulate: Particles in a matrix
---Matrix can be metals, ceramic or polymer
‹ Examples :-
‹ Fiber Glass ( Reinforcing material in a polyester or
epoxy matrix)
‹ Concrete ( Gravels or steel rods reinforced in cement
and sand)
‹ Applications:- Aircraft wings and engine, construction.

能源材料 4
張宏宜
Materials’ Categories

Electronic Materials

Not Major by volume but very important.


Silicon is a common electronic material.
Its electrical characteristics are changed by adding impurities.

Examples:- Silicon chips, transistors


Applications :- Computers, Integrated Circuits, Satellites etc.

能源材料 5
張宏宜
Space Lattice & Unit Cells

• Atoms, arranged in repetitive 3-Dimensional pattern, in long range


order (LRO) give rise to crystal structure.
• Properties of solids depends upon crystal structure and bonding
force.
• An imaginary network of lines, with atoms at intersection of lines,
representing the arrangement of atoms is called space lattice.

Space Lattice
• Unit cell is that block of
atoms which repeats itself
to form space lattice.
• Materials arranged in
short range order are
called amorphous materials
Unit Cell
能源材料 6
張宏宜
Crystal Systems and Bravais Lattice

• Only seven different types of unit cells are


necessary to create all point lattices.
• According to Bravais (1811-1863) fourteen
standard unit cells can describe all possible lattice
networks.
• The four basic types of unit cells are
¾ Simple
¾ Body Centered
¾ Face Centered
¾ Base Centered

能源材料 7
張宏宜
Unit Cells
• Cubic Unit Cell
• a=b=c
• α = β = γ = 90°

Simple Body Centered Face centered

• Tetragonal
• a =b ≠ c
• α = β = γ = 90°

Simple Body Centered


能源材料 Ref: W.G. Moffatt, G.W. Pearsall, & J. Wulff,
8
“The Structure and Properties of Materials,” vol. I: “Structure,” Wiley, 1964, p.47.)
張宏宜
Unit Cells
• Orthorhombic
• a≠ b≠ c
• α = β = γ = 90°
Simple Base Centered

Face Centered Body Centered


• Rhombohedral
• a =b = c
• α = β = γ ≠ 90°

能源材料 Simple
9
張宏宜
Unit Cells

• Hexagonal
¾ a = b =a ≠ c
¾ α = β = 900, γ = 1200 Simple

• Monoclinic
¾ a≠ b≠ c
Base
¾ α = γ = 900, β ≠ 900
Centered
Simple

• Triclinic
¾ a≠ b≠ c
¾ α ≠ β ≠ γ ≠ 900
Simple
能源材料 10
張宏宜
Direction Indices

• Determine direction indices of the given vector.


Origin coordinates are (3/4 , 0 , 1/4).
Emergence coordinates are (1/4, 1/2, 1/2).

Subtracting origin coordinates


from emergence coordinates,
(3/4 , 0 , 1/4) - (1/4, 1/2, 1/2)
= (-1/2, 1/2, 1/4)

Multiply by 4 to convert all


fractions to integers
4 x (-1/2, 1/2, 1/4) = (-2, 2, 1)
Therefore, the direction indices are [ 2 2 1 ]

能源材料 11
張宏宜
Miller Indices
• Miller Indices are used to refer to specific lattice
planes of atoms.
• They are reciprocals of the fractional intercepts (with
fractions cleared) that the plane makes with the
crystallographic x,y and z axes of three nonparallel
edges of the cubic unit cell.

Miller Indices =(111)

能源材料 12
張宏宜
Polymorphism or Allotropy

• Metals exist in more than one crystalline form. This is


called polymorphism (同質多形體) or allotropy (同素異形體).
• Temperature and pressure leads to change in crystalline
forms.
• Example:- Iron exists in both BCC and FCC form
depending on the temperature.
Liquid
Iron

-2730C 9120C 13940C 15390C

α Iron γ Iron δ Iron


BCC FCC BCC
能源材料 13
張宏宜
X-Ray Diffraction

• Crystal planes of target metal act as


mirrors reflecting X-ray beam.

• If rays leaving a set of planes


are out of phase (as in case of
arbitrary angle of incidence)
no reinforced beam is
produced.

• If rays leaving are in phase,


reinforced beams are
produced.

能源材料 14
張宏宜
XRD

• For rays reflected from different planes to be in phase, the extra


distance traveled by a ray should be a integral multiple of wave
length λ .

nλ = MP + PN (n = 1,2…)
n is order of diffraction

If dhkl is interplanar distance,

Then MP = PN = dhkl.Sinθ

Therefore, λ = 2 dhkl.Sinθ

Ref: A.G. Guy and J.J. Hren, “Elements of Physical Metallurgy,” 3d ed., Addison-Wesley, 1974, p.201.)

能源材料 15
張宏宜
Example of XRD

λ = 2 dhkl.Sinθ

能源材料 H-Y Chang et al, Nanotechnology 14 (2003) 603–608 16


張宏宜
Substitutional Solid Solution

• Solute atoms substitute for parent solvent atom in a


crystal lattice.
• The structure remains unchanged.
• Lattice might get slightly distorted due to change in
diameter of the atoms.
• Solute percentage in solvent
can vary from fraction of a
percentage to 100%

Solvent atoms

Solute atoms
能源材料 17
張宏宜
Substitutional Solid Solution

• The solubility of solids is greater if


¾ The diameter of atoms not differ by more than 15%
¾ Crystal structures are similar.
¾ No much difference in electronegativity (else compounds
will be formed).
¾ Have some valence.

• Examples:- Atomic Electro- Solid


System radius negativity Solubility
Difference difference
Cu-Zn 3.9% 0.1 38.3%
Cu-Pb 36.7% 0.2 0.17%
Cu-Ni 2.3% 0 100%
能源材料 18
張宏宜
Interstitial Solid Solution
• Solute atoms fit in between the voids (interstices) of
solvent atoms.
• Solvent atoms in this case should be much larger than
solute atoms.
• Example:- between 912 and 13940C, interstitial solid
solution of carbon in γ iron (FCC) is formed.
• A maximum of 2.8%
of carbon can dissolve
interstitially in iron.

Iron atoms r=0.129nm

能源材料 Carbon atoms r=0.075nm 19


張宏宜
Crystalline Imperfections

• No crystal is perfect.
• Imperfections affect mechanical properties,
chemical properties and electrical properties.
• Imperfections can be classified as
¾ Zero dimension point defects.
¾ One dimension / line defects (dislocations).
¾ Two dimension defects (planar defects).
¾ Three dimension defects (cracks).

能源材料 20
張宏宜
Point Defects – Vacancy
• Vacancy is formed due to a missing atom.
• Vacancy is formed (one in 10000 atoms)
during crystallization or mobility of atoms.
• Energy of formation is 1 eV.
• Mobility of vacancy results in cluster of
vacancies.
• Also caused due to
plastic deformation,
rapid cooling or particle
bombardment.

Figure: Vacancies moving to form vacancy cluster


能源材料 21
張宏宜
Point Defects - Interstitially

• Atom in a crystal, sometimes, occupies interstitial site.


• This does not occur naturally.
• Can be induced by irradiation.
• This defects caused structural distortion.

能源材料 22
張宏宜
Point Defects in Ionic Crystals

• Complex as electric neutrality has to be maintained.


• If two oppositely charged particles are missing, cation-
anion divacancy is created. This is Schottky imperfection.
• Frenkel imperfection is created when cation moves to
interstitial site.
• Impurity atoms are
also considered as
point defects.

能源材料 23
張宏宜
Dislocations

*Line Defects (Dislocations)—


*Edge Dislocation---
*Screw Dislocation---
*Mixed Dislocation---

能源材料 24
張宏宜
Grain Boundaries (GB)
• Grain boundaries separate grains.
• Formed due to simultaneously growing crystals
meeting each other.
• Width = 2-5 atomic diameters.
• Some atoms in grain boundaries have higher energy.
• Restrict plastic flow and prevent dislocation movement.

3D view of
grains

Grain Boundaries
In 1018 steel
能源材料 25
(ref:A.G. Guy, “ Essentials of materials Science,” McGraw-Hill, 1976.)
張宏宜
Planar Defects

• Grain boundaries, twins, low/high angle


boundaries, twists and stacking faults

• Free surface is also a defect : Bonded to


atoms on only one side and hence has
higher state of energy ⇒ Highly reactive

• Nanomaterials have small clusters of


atoms and hence are highly reactive.

能源材料 26
張宏宜
Atomic Diffusion in Solids

• Diffusion is a process by which a matter is


transported through another matter.

• Examples:
---Movement of smoke particles in air : Very fast.
---Movement of dye in water : Relatively slow.
---Solid state reactions : Very restricted movement due
to bonding.

能源材料 27
張宏宜
Diffusion mechanism

• Atoms diffuse in solids if


¾ Vacancies or other crystal defects are present
¾ There is enough activation energy

• Atoms move into the vacancies present.

• More vacancies are created at higher temperature.

• Diffusion rate is higher at high temperatures.

能源材料 28
張宏宜
Substitutional Diffusion

• Example: If atom ‘A’


has sufficient activation
energy, it moves into the
vacancy self diffusion.

Activation Activation Activation


Energy of = Energy to + Energy to
Self diffusion form a move a
Vacancy vacancy

• As the melting point increases, activation energy also


increases
能源材料 29
張宏宜
Interstitial Diffusion mechanism

• Atoms move from one


interstitial site to another.
• The atoms that move must
be much smaller than the
matrix atom.
• Example:
Carbon interstitially
diffuses into BCC α or FCC
γ iron. Interstitial atoms
Matrix
atoms

能源材料 30
張宏宜
Steady State Diffusion

• There is no change in concentration of solute atoms at


different planes in a system, over a period of time.
• No chemical reaction occurs. Only net flow of atoms.

Solute atom flow


C1
Concentration
Of diffusing C
2
atoms

Distance x

Net flow of atoms


Diffusing Unit Per unit area per
atoms Area Unit time = J

能源材料 31
張宏宜
Fick’s First Law

• The flux or flow of atoms is given by


J = Flux or net flow of atoms.
dc
J = −D D = Diffusion coefficient.
dc
dx = Concentration Gradient.
dx

• i.e. for steady state diffusion condition, the net flow of


atoms by atomic diffusion is equal to diffusion D times
the diffusion gradient dc/dx .

• Example: Diffusivity of FCC iron at 500oC is 5 x 10-15


m2/s and at 1000oC is 3 x 10-11 m2/s

能源材料 32
張宏宜
Diffusivity

• Diffusivity depends upon


¾ Type of diffusion : Whether the diffusion is
interstitial or substitutional.
¾ Temperature: As the temperature increases
diffusivity increases.
¾ Type of crystal structure: BCC crystal has lower
APF than FCC and hence has higher diffusivity.
¾ Type of crystal imperfection: More open
structures (grain boundaries) increases diffusion.
¾ The concentration of diffusing species: Higher
concentrations of diffusing solute atoms will affect
diffusivity.

能源材料 33
張宏宜
Non-Steady State Diffusion
• Concentration of solute atoms at any point in metal
changes with time in this case.
• Fick’s second law:- Rate of compositional change is
equal to diffusivity times the rate of change of
concentration gradient. Plane 2
Plane 1
dC x d ⎛ dc x ⎞
= ⎜⎜ D ⎟⎟
dt dx ⎝ dx ⎠

Change of concentration of solute


Atoms with change in time in different planes
能源材料 34
張宏宜
Fick’s Second Law
Cs − C x ⎛ x ⎞
= erf ⎜ ⎟
C s − C0 ⎜2 D ⎟
⎝ t ⎠
• Cs = Surface concentration of Cs
element in gas diffusing Time = t2
into the surface. Cx Time= t1
• C0 = Initial uniform concentration
Time = t0
of element in solid.
C0
• Cx = Concentration of element at
distance x from surface at
time t1. x Distance x
• x = distance from surface
• D = diffusivity of solute
• t = time.
能源材料 35
張宏宜
Phase Diagrams

• Phase: A region in a material that differs in structure


and function from other regions.
• Phase diagrams:
¾ Represents phases present in metal at different conditions
(Temperature, pressure and composition).
¾ Indicates equilibrium solid solubility of one element in
another.
¾ Indicates temperature range under which solidification
occurs.
¾ Indicates temperature at which different phases start to
melt.

能源材料 36
張宏宜
Phase Diagram of Pure Substances
• Pure substance exist as solid, liquid and vapor.
• Phases are separated by phase boundaries.
• Example : Water, Pure Iron.

• Different phases coexist at triple point.


能源材料 37
張宏宜 Ref: W. G. Moffatt, et al., “The Structure and Properties of Materials,” vol I: “Structure,” Wiley, 1965, p.151
Phase Rule

• P+F = C+2 P = number of phases that coexist in a system


C = Number of components
F = Degrees of freedom
• For pure water, at triple point, 3 phases coexist.
• There is one component (water) in the system.
• Therefore 3 + F = 1 + 2 F = 0.
• Degrees of freedom indicate number of variables that
can be changed without changing number of phases.

能源材料 38
張宏宜
Phase Diagram from Cooling Curves
• Series of cooling curves at different metal composition
are first constructed.
• Points of change of slope of cooling curves (thermal
arrests) are noted and phase diagram is constructed.
• More the number of cooling curves, more accurate is
the phase diagram.

能源材料 39
張宏宜
The Lever Rule

• The Lever rule gives the weight % of phases in any


two phase regions.

Wt fraction of solid phase


= X s = w0 – w 1
ws – w1

Wt fraction of liquid phase


= X 1 = ws – w 0
ws – w1

能源材料 40
張宏宜
Iron Carbide Phase Diagram
• Plain carbon steel: 0.03% to 1.2% C, 0.25 to 1% Mn and
other impurities.
• α Ferrite: Very low solubility
of carbon. Max 0.02 % at 7230C
and 0.005% at 00C.
• Austenite: Interstitial solid
solution of carbon in γ
iron. Solubility of C is
2.08% at 11480C and 0.8%
at 00C.
• Cementite: Intermetallic compound.
6.67% C and 93.3% Fe.
能源材料 41
張宏宜
Binary Eutectic Alloy System
• In some binary alloy systems, components have limited
solid solubility.
Example : Pb-Sn alloy.

• Eutectic composition freezes


at lower temperature than all
other compositions.
• This lowest temperature is
called eutectic temperature.

Eutectic temperature
Liquid α solid solution + β solid solution
Cooling
能源材料 42
張宏宜
Intermediate Phases and Compounds

• Terminal phases:
Phases occur at the end
of phase diagrams.
• Intermediate phases:
Phases occur in a
composition range inside
phase diagram.
• Examples: Cu-Zn
diagram has both
terminal and
intermediate phases.
• Five invariant peritectic
points and one eutectic
point.
能源材料 43
張宏宜
Intermediate Phases in Ceramics
• In Al2O2 – SiO2 system, an intermediate phase called
Mullite is formed, which includes the compound
3Al2O3.2SiO2.

能源材料 44
張宏宜 Ref: A. G. Guy, “Essentials of Materials Science, “McGraw-Hill, 1976
Ternary Phase Diagrams
• Three components
• Constructed by using a equilateral triangle (等邊三角形)
as base.
• Pure components at each
end of triangle.
• Binary alloy composition
represented on edges.

Temperature can be
represented as uniform
throughout the
Whole Diagram -----
Isothermal section.
能源材料 45
張宏宜
Ternary Phase Diagram
• Example:- Iron-Chromium-Nickel phase diagrams.

•Isothermal reaction at 6500C


for this system
• Composition of any metal
at any point on the phase
diagram can be found by
drawing perpendicular
from pure metal corner to
opposite side and calculating
the % length of line at that
point

能源材料 46
張宏宜 Ref: “Metals Handbook,” vol. 8: American Society of Metals, 1973, p. 425.
Ceramics

• Ceramics are inorganic and nonmetallic.


• Bounded by ionic or covalent bonds.
• Good electrical and heat insulation property.
• Brittle, and lesser ductility and toughness than
metals.
• High chemical stability and high melting
temperature.
• Traditional Ceramics: Basic components (Clay and
Silica).
• Engineering Ceramics: Pure compounds (Al2O3,
SiC).

能源材料 47
張宏宜
Zinc Blende (ZnS) Crystal Structure

• Four zinc and four sulfur atoms.


• One type (Zn or S) occupies lattice points and another
occupies interstitial sites of FCC unit cell.
• S Atoms (0,0,0) ( ½ ,½ ,0) ( ½ , 0, ½ ) (0, ½ , ½ )
Zn Atoms ( ¾ ,¼ ,¼ ) ( ¼ ,¼ ,¾ )( ¼ ,¾,¼ ) ( ¾ ,¾ ,¾ )
• Tetrahedrally covalently bonded
• (87% covalent character) with
CN = 8.
• CdS, InAs, InSb and ZnSe have
similar structures.

能源材料 48
張宏宜 .
ref: W. D. Kingery, H. K. Bowen, D. R. Uhlmann, “ Introduction to Ceramics,”2nd ed., Wiley, 1976
Important Crystal Structures
• Perovskite (CaTiO3) : Ca2+ and O2- ions form FCC unit
cell.
¾ Ca2+ Ions occupy corners
¾ O2- Ions occupy face centers.
¾ Ti4+ ions are at octahedral
sites.
• Graphite : Polymorphic form
of compound.
• Layered structure with carbon
atoms in hexagonal arrays.
• Good lubricating properties.

能源材料 49
張宏宜 Ref: W. D. Kingery, H. K. Bowen, D. R. Uhlmann, “ Introduction to Ceramics,”2nd ed., Wiley, 1976.
Silicate Structures
• Silicate (SiO44-) is building block of silicates.
• 50% ionic and 50% covalent.
• Many different silicate structures
can be produced.
• Island structure: Positive ions
bond with the oxygen of SiO44-
tetrahedron.
• Chain/ring structure: Two
corners of each SiO44- tetrahedron
bonds with corners of other
tetrahedron.

能源材料 50
Ref: M. Eisenstadt, “Mechanical properties of Materials,” Macmillan, 1971, p.82.
張宏宜
Sheet Structures of Silicates
• Sheet structure: Three corners of same planes of silicate
tetrahedron bonded to the corners of three other silicate
tetrahedra.
• Each tetrahedron has one
unbounded oxygen and hence
chains can bond with other
type of sheets.
• If the bondings are weak,
sheets slide over each other
easily.

能源材料 51
張宏宜 Ref: M. Eisenstadt, “Mechanical properties of Materials,” Macmillan, 1971, p.83.
Silicate Networks

• Silica: All four corners of the SiO44- tetrahedra share


oxygen atoms.
• Basic structures: Quartz, tridymite and cristobalite.
• Important compound
of many ceramic and
glasses.
• Feldspars: Infinite 3D
networks.
• Some Al3+ Ions replace
Si4+ Ions Net negative charge.
• Alkaline and alkaline fit into interstitial sites.

能源材料 52
張宏宜 .
Ref: W. D. Kingery, H. K. Bowen, D. R. Uhlmann, “ Introduction to Ceramics,”2nd ed., Wiley, 1976
Traditional Ceramics
• Made up of clay, silica and feldspar.
• Clay: Provide workability and hardness.
• Silica: Provide better temperature resistance and MP.
• Potash Feldspar: Makes glass when ceramic is fired.

SEM of Porcelain

Quartz
grain High-silica
glass
能源材料 53
張宏宜 Source: F. Norton, Elements of Ceramics, 2nd ed., Addision-Wesley,1974, p.140 .
Engineering Ceramics
• Alumina (Al2O3): Aluminum oxide is doped with
magnesium oxide, cold pressed and sintered.
¾ Uniform structure. Used for electric applications.

• Silicon Nitride (Si3N4): Compact of silicon powder is


nitrided in a flow of nitrogen gas.
¾ Moderate strength and used for parts of advanced engines.

• Silicon Carbide (SiC): Very hard refractory carbide,


sintered at 21000C.
¾ Used as reinforcement in composite materials.

• Zirconia (ZrO2): Polymorphic and is subject to cracking.


¾ Combined with 9% MgO to produce ceramic with high
fracture toughness.
能源材料 54
張宏宜
Electrical Properties

• Basic properties of dielectric:


¾ Dielectric constant:-
Q = CV
Q = Charge
V = Voltage
C = Capacitance
C = ε0A/d ε0 = permittivity of free space
= 8.854 x 10-12 F/m
• When the medium is not free space
C = Kε0A/d Where K is dielectric constant of the
material between the plates
能源材料 55
張宏宜
Dielectric Strength and Loss Factor

• Dielectric strength is measure of ability of material to hold


energy at high voltage.
¾ Defined as voltage gradient at which failure occurs.
¾ Measured in volts/mil. 1 mil=(1/1000) in=25 μm
• Dielectric loss factor: Current leads voltage by 90 degrees
when a loss free dielectric is between plates of capacitor.
• When real dielectric is used, current leads voltage by 900 – δ
where δ is dielectric loss angle.
• Dielectric loss factor = K tan δ measure of electric
energy lost.

能源材料 56
張宏宜
Ceramic Materials for Capacitors

• Ceramics are used as dielectric materials for capacitors.


• Example: Disk ceramic capacitors.
¾ BaTiO3 + additive
¾ Very high dielectric
constant
¾ Used in ceramic based
thick film hybrid
electronic circuit
¾ Higher capacitance per unit area

能源材料 57
張宏宜
Ceramic Semiconductors

• Ceramics can be used as semiconducting materials.


• Thermistor: Thermally sensitive resistor.
• NTC thermistor: Conductivity raises with temperature.
• Solid solution oxides of Mn, Ni, Fe, Co and Cu are used to
obtain necessary property ranges.
• By combining low conducting metal oxide with low
conducting oxides intermediate properties are obtained.
• Example: Conductivity of Fe3O4 is reduced gradually by
adding increasing amounts in solid solution of MgCr2O4

能源材料 58
張宏宜
Thermal Properties of Ceramics

• Low thermal conductivity and high heat


resistance.
• Many compounds are used as industrial
refractories.
• For insulating refractories, porosity is desirable.
• Dense refractories have low porosity and high
resistance to corrosion and errosion.
• Aluminum oxide and MgO are expensive and
difficult to form and hence not used as refractories.

能源材料 59
張宏宜
Insulation for Space Shuttle Orbital
• About 70% of external surface is protected from heat by
24000 ceramic tiles.
• Material: Silica fiber compound.
• Density is 4kg/ft3 and withstands temperature up to 12600C.

能源材料 60
張宏宜
Oxidation – Reduction Reactions

• A metal (e.g. – Zn) placed in HCl undergoes corrosion.

Zn + 2HCl ZnCl2 + H2
or
Zn + 2H+ Zn2+ + H2
also
Zn Zn 2+ + 2e- (oxidation half cell reaction)
2H+ + 2e- H2 (Reduction half cell reaction)
• Oxidation reaction: Metals form ions at local anode.
• Reduction reaction: Metal is reduced in local charge at
Local cathode.
• Oxidation and reduction takes place at same rate.
能源材料 61
張宏宜
Macroscopic Galvanic Cells with 1M Electrolyte
• Two dissimilar metal electrodes immersed in
solution of their own ions.
• Electrode that has more
negative oxidation potential
will be oxidized.

Zn Zn2+, Cu2+ Cu
Half cell reactions are
Zn Zn 2+ + 2e- E0 = -0.763 V
Cu Cu2+ + 2e- E0 = + 0.337 V
Or Cu2+ + 2e- Cu E0 = -0.337 V (negative sign)
Adding two reactions,
Zn + Cu2+ Zn2+ + Cu E0cell = -1.1V
能源材料 62
張宏宜
Galvanic Cells With Electrolytes not 1M

• If the concentration of electrolyte surrounding anode is


not 1 molar, driving force for corrosion is greater.
• There will be more negative emf half cell reaction
M Mn+ + ne-
• Nernst Equation:

0.0592
E=E + 0
log Cion
n
E = Net emf of half cell
E0 = Standard emf of half cell
n = Number of electrons transferred
Cion = Molar concentration of ions.
能源材料 63
張宏宜
Galvanic Cells With Acid or Alkaline Electrolytes
• Consider iron and copper electrodes in acidic electrolyte.
• Since standard electrode potential of Fe to oxidize is
–0.44 , compared to 0.337 of copper,
Fe Fe2+ + 2e-

• Since there are no copper ions to reduce


2H+ + 2e- H2
• If electrolyte contains oxidizing agent
O2 + 4H+ + 4e- 2H2O
• If electrolyte is neutral or basic,
O2 + 2H2O + 4e- 4OH-

能源材料 64
張宏宜 Ref: J. Wulff et al., “ The Structure and Properties of Materials,” vol. II, Wiley, 1964, p.164.
Grain – Grain boundary Electrochemical cells

• Grain boundaries are more anodic and hence get corroded


by electrochemical attack.
• Grain boundaries are at higher energy.
• Impurities migrate to grain boundaries.
• Solute segregation might cause grain boundaries to
become more cathodic.
Grain
Boundary Grain boundary
Grain boundary (cathode)
(anode) anode

Cartridge Brass
能源材料 65
張宏宜

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