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Yarn Winding Techniques Guide

The document contains 20 questions about winding processes and parameters. It covers topics like the objectives and zones of a winding machine, definitions of winding terms, differences between precision and random winding, causes and prevention of patterning, yarn paths on cheeses, criteria for uniform package building, modifications to drum design for cone winding, differences between pirn and cheese winding, the role of yarn tensioning, need for yarn clearing, splicing quality evaluation, classification of yarn faults, calculations of twist levels and winding speeds.

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Subburaj Karthick
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123 views2 pages

Yarn Winding Techniques Guide

The document contains 20 questions about winding processes and parameters. It covers topics like the objectives and zones of a winding machine, definitions of winding terms, differences between precision and random winding, causes and prevention of patterning, yarn paths on cheeses, criteria for uniform package building, modifications to drum design for cone winding, differences between pirn and cheese winding, the role of yarn tensioning, need for yarn clearing, splicing quality evaluation, classification of yarn faults, calculations of twist levels and winding speeds.

Uploaded by

Subburaj Karthick
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WINDING 1 and 2

FAQ

1) What are the objectives of winding? What are the three major zones of a
winding machine? Explain the functions of each zone.

2) Define wind, wind per double traverse, angle of wind and coil angle. Mention
the significance of these parameters from winding viewpoint.

3) What are precision winding and random winding? How the winding speed,
angle of wind and wind per double traverse change in precision and random
winding?

4) What is patterning? Why does it generate only in case of drum driven


winders? How is it prevented in modern winders?

5) Show the yarn path (with directions) on a cheese when wind/double traverse
is a) 1.333 b) 5.

6) Why precision winding is preferred for filament yarns? Derive the expression
for net winding speed for a precision winder.

7) What is step precision or digicone winders? Explain the working principle of a


step precision winder with neat diagram.

8) What is the criterion for uniform package build? Derive the condition for
uniform package building in a cheese.

9) How the design of the groove drum can be modified to ensure uniform
building of a cone. Explain your answer with suitable mathematical
expression.

10) What are the differences between pirn winding and cheese winding? Explain
the pirn winding process. Explain the short term and long term tension
variation while unwinding from a cop build package.

11) What is the role of yarn tensioning in winding process? Explain the principles
of additive and multiplicative type tensioners.

12) Why yarn clearing is required during winding? What are the advantages and
disadvantages of capacitance based yarn clearing device over optical type
yarn clearer.

13) What is splicing of yarn? How the quality of spliced yarn is evaluated?

1
14) What are objectionable Classimat faults? What are the differences between
yarn imperfections and yarn faults?

15) The twist level in yarn in a ringframe bobbin is 800/m. The average diameter
of the bobbin (with yarn) is 3.2 cm. If over-end withdrawal is carried out
during winding, what will be the twist level in the yarn at cone?

16) Winding is carried out on a cylindrical package having empty package


diameter of 5 cm. If the spindle speed is constant at 4000 rpm and the
traverse velocity is 200 m/min, determine the net winding rate and angle of
wind at the beginning and at a package dia. of 20 cm.

17) A cheese is being wound on a spindle driven precision winder at constant


winding speed. The ratio of spindle and traverse rpm is 10:1. The length of
traverse is 10 cm. The final and initial package diameters are 10 cm and 5
cm respectively. If the spindle rpm at the start of winding is 2000 then
calculate the spindle rpm at the end if the net winding rate is constant.

18) A Cheese of full diameter of 30 cm is built using a 8 cm diameter cylindrical


winding drum rotating at 3000 rpm with a traverse mechanism reciprocating
at 225 cycles/min. Find the diameters at which patterning can occur if the
cheese was running at 1500 rpm when the diameter was 15 cm.

19) The following tensioning system is being used in a winding system. The input
and output tensions are 10 cN and 98 cN respectively. If disc (additive) type
tensioners A and B are identical then calculate the weights of the disc to be
used in tensioners A and B.

20) The full diameter of a pirn wound from cotton yarn is 32 mm and the bare
pirn diameter at the nose of the chase is 14 mm. Determine the chase angle
when the traverse is 34 mm.

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