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PLC Stepper Motor Basics

This document describes an exercise involving programming a PLC to control a stepper motor in both forward and reverse directions. It includes the purpose of the exercise, components used, fundamentals of stepper motor operation, truth tables and sequence diagrams for controlling the motor clockwise and counterclockwise, and a ladder logic diagram of the PLC program. The submitted work involves learning how to connect a stepper motor module to a PLC, program the PLC using ladder logic to move the motor in both directions based on inputs, and submitting the work for a class on industrial automation control.

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Jude Aegis
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86 views4 pages

PLC Stepper Motor Basics

This document describes an exercise involving programming a PLC to control a stepper motor in both forward and reverse directions. It includes the purpose of the exercise, components used, fundamentals of stepper motor operation, truth tables and sequence diagrams for controlling the motor clockwise and counterclockwise, and a ladder logic diagram of the PLC program. The submitted work involves learning how to connect a stepper motor module to a PLC, program the PLC using ladder logic to move the motor in both directions based on inputs, and submitting the work for a class on industrial automation control.

Uploaded by

Jude Aegis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Department of Mechanical and Manufacturing Engineering

THE MECHANICAL ENGINEERING PROFESSION

Exercise 8 of ME 522M

INDUSTRIAL AUTOMATION CONTROL

Submitted by:

Amodia, Jim Lester S.

Submitted to:

Engr. Junmar Laranjo


Exercise 8
Full-Step Forward and Reverse

1 . Purpose

1.1 Learn PLC Stepper Motor Module fundamental and I/O port connection, and PLC Programming.

1.2 Learn I/O port wiring methods.

1.3 Learn PLC programming Language

2. Components

2.1 PLC-Controller

2.2 PLC-Stepper Motor module

2.3 Computer or Programmer

2.4 PLC serial Communication cable.

3. Fundamentals

Stepper Motor working modes:

Pressing the changeover Pushbutton S1, the stepper motor turns FULL step clockwise. Pressing again the
changeover pushbutton S1, the stepper motor turns FULL step counterclockwise.

4. Requirements
TRUTH TABLE

CLOCKWISE

RED 1 1 1 1

GREEN 0 1 1 1

YELLOW 0 0 1 1

BLUE 0 0 0 1

COUNTERCLOCKWISE

RED 0 0 0 1

GREEN 0 0 1 1

YELLOW 0 1 1 1

BLUE 1 1 1 1
SEQUENCE DIAGRAM

CLOCKWISE

K2 K3 K4 K5

T1 T2 T3 T4

RED + + + +

GREEN START + + + RESET

YELLOW + +

BLUE +

COUNTERCLOCKWISE

K15 K14 K13 K12

T5 T6 T7 T8

RED +

GREEN START + + RESET

YELLOW + + +

BLUE + + + +
Ladder Diagram

Solution Description
When S1 CW is pressed, the circuit is turned on, the current will pass through relay K1.1 where it powers relay K1.3 wherein
switch K1.3 powers the circuit on the lower left turning the stepper into clockwise mode. from switch K1.3, the current passes
through relay K1 after the current has passed through the line of relay K1, the 2nd line below relay K1 then powers on and the
line where relay K1 is located is turned off, then powers on relay K2 , then powers switch K2 then lights the LED that is
connected to K2, as it passes through all the way to relay K2 the current then transfer to the 3rd line of the circuit powering
relay K3 and switch K3 then is turned on powering the LED connected to relay switch K3 and then current then passes through
relay K4 and switch K4(lower Middle Circuit) when relay switch K4 is then turned on, the LED connected to relay switch K4 is
turned on. When S2 CCW is pressed the cycle is then turned into counterclockwise instead of the current passing through relay
K1.3, when S2 CCW is pressed the current now passes through relay K1.4 powering the lower right side circuit where relay
switch k1.4 is located.

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