MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR

ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester I

Subject: APPLIED MATHEMATICS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 02 -- 2 50 20 -- -- 30 100

RATIONALE:

Mathematics is the foundation stone for studies in all branches of Engineering. This subject
helps students to develop logical thinking which in turn is useful in understanding the principle
of all other subjects. Analytical & systematic approach towards any problem is developed by
learning mathematics.

OBJECTIVE:

1. To teach students basic facts concepts & principles of mathematics as a tool to analyze
engineering problems.
2. To make students well versed in the prerequisites for further studies in mathematics &
engineering

Theory Contents
2
Chapter Topics Hour Marks
s
01 Fitting of empirical equation; to observe data, two three constants 3 04
02 Determinants and solutions of equation 3 06
03 Graphical method of solution of equations 3 04
04 Evaluation of derivative and integrals 4 06
05 Elementary probability, errors, and random sampling. 3 03
06 Applications of differentiation, integration and reduction formulae 3 04
07 Differential equations: first order, bigger order with constant coefficients 4 04
08 Matrixes and complex variib1e 4 03
09 Statistical quality control, control chart and lot controls 3 04
10 Small sample tests: Test for population mean, equality of population
means, population variance, equality of population variance. Test for 3 03
goodness of fit and independence of attributes. Test for significance of
population correlation coefficient.
11 Estimation:
Point Estimation, types, unbiased estimators of population mean and 3 03
variance. Interval Estimation, Confidence Interval for population mean
based on normal and ‘t’ and X2 distributions, (3)
12 Analysis of Variances:
Introduction, One-way Classification, Two-way Classification with and 4 02
without repetition.
13 Design of Experiments:- 4 02
Introduction, Basic principles, Basic Designs (CRD, RBD & LSD).
14 Factorial Experiments:- 02
Introduction & types, 2n factorial experiments, 22 & 23 factorial 4
experiments.
Total 48 50

REFFERENCE BOOKS:
Sr. No. Author Title Publisher
1 Agrawal R.S. Senior Secondary School Mathematics, Bharti Bhavan, New Delhi
Part A & Part B
2 Mohindru J. Modern’s CBSE Mathematics NCERT New delhi
P. Part A & Part B
3 Stroud K. A. Engineering Mathematics NCERT New delhi

4 Kumbhojkar Stattistical Methods Nirali publication

5 Suddhendu Applied Mathematica- Algebra New age publication
Biswas

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester I

3
 Subject: APPLIED CHEMISTRY

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 30 -- -- 100

RATIONALE:

Chemistry is a basic science which is essential to all engineering courses. It gives knowledge of
engineering materials, their properties, related applications & selection of material for
engineering applications.
Due to technological progress there are hazardous effects on environment & human life. The
core knowledge of environmental effects will bring awareness in students about the precautions
& preventions to be taken to reduce the ill effects. This subject will generate curiosity of caring
out further development in engineering fields.

OBJECTIVE:

1. To understand mole concept & volumetric analysis

2. To represent the formation of bonds in molecules
3. To describe the mechanism of redox reactions
4. To identify the properties of organic compounds related to engineering applications

Theory Contents

Chapter Topics Hours Marks

01 Quality norms for textile feed water used in textile industry, 8 8
Softening of water by Lime-soda process, Zeolite method,

4
 Ion-Exchange method,
Norms for Boiler Feed water, Effect of impurities
02 Water for Drinking and Domestic treatment of water. 4 4
03 Impurities in Textile effluents and the concepts of 6 8
primary, secondary and tertiary effluent
04 Corrosion : Causes of corrosion , Classification of corrosion, 8 6
corrosion due to oxygen and other gases (Atmospheric corrosion),
Factors influencing Dry corrosion ,electrochemical corrosion,
Factors influencing wet corrosion. Testing and measurement of corrosion by
Wet loss method and electrical resistance method. Prevention of corrosion by
proper design, Material selection,
05 Cathodic / Anodic protection, 4 4
Modifying the environment and use of inhibitors,
Alloys such as Brass, Bronze and their properties
06 Fuels: Definition, Classification and propertied of major solid, liquid and gases6 6
fuel e.g, Coal, Coke, Baggase,
Craking and Refining of crude oil, L. D.O, H.D.O, furnace oil
Gaseous fuels from petroleum and coal, LPG and CNG
07 Oils: Classification, Chemical nature and main reaction for 6 6
fatty acids, mineral oils
Fats, Waxes, Sulphation and saponification reaction,
08 Surface Active Agents : Definition, Type, Characteristics and 6 8
textile applications,
Soaps and Detergents, Theory of detergency
Total 48 50

PRACTICALS
1. To determine Hardness of water
2. To make water soft by soda lime process
3. To determine calorific value of fuel
4. To determine SAP and Acid value of oil
5. To determine ionic nature of surfactants

5
6. To determine % purity of alkalis
7. To determine % purity of acids
8. To determine strength of hydrogen peroxide
9. To determine strength of sodium hypochlorite, sodium chlorite
10. To determine % purity of glauber’s salt
11. To determine strength of sodium hydrosulphite
12. To study pH profile of various acids
13. To study pH profile of various alkalis

REFFERENCE BOOKS:

Sr. Author Title Publisher

No.
1 Dr. Desai N. F. Profiles in Analysis of Chemicals Colour Publication Pvt.,
Mumbai
2 George T. Austine Shreve’s Chemical Process Industries McGRAW – Hill
International Editions.
3 Dara S. S. Textbook of Engineering Chemistry S. Chand & Co. New
Delhi

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-I

Subject: YARN FORMING FUNCTIONS

Teaching and Examination Scheme

6
 Teaching Scheme Examination Scheme
TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:

Yarn Manufacturing Functions covers spinning preparatory having carding, draw-frame, and
combing preparatory and combing sections in which given introduction to mechanical fibre
processing. It also covers the calculations related to these topics. It will help to develop the
technical competence to work in any of the yarn manufacturing preparatory units. This subject
will help in development of theoretical knowledge and practical skills of the yarn manufacturing
process.

OBJECTIVE:

The student will able to:

1. Learning the first process in spinning i.e extraction and cleaning of the raw material.
2. Compare the extraction and the cleaning processes for fibres other than cotton
i. i.e wool, silk and jute.
3. Understand the opening, Cleaning Process.
4. Describe various machines in spinning and their working.
5. Calculate the production of carding, draw-frame and combing Machines.
6. Speed frame, Ring frame, winding.

Theory Contents

Chapter Topics Hours Marks

01 Classification of Textile fibers 02 04
Essential and desirable properties of textile fibers
02 Spinning of fibers with conventional methods- blow room, carding, 06 08
draw frame, combers, fly frames, ring frames, doubling and fancy
doubling
03 Features of unconventional spinning machines- Open end spinning, 08 08
friction spinning, air-jet spinning, self twist spinning, twist-less

7
 spinning
04 Comparative yarn properties from different processes 04 04
05 Processing of man-made fibers and their blends on conventional 06 04
spinning machines
06 Textursing of filament yarns- different methods and textured yarn 08 07
properties
07 Yarn defects and their control 06 07
08 Physical structure of yarns and their effect on wet processing 08 08
Total 48 50

PRACTICALS
1. Study of various sections of blow room- openers, beaters, cages & lap forming, mechanisms.
2. Observation of card and its various parts.
3. Demonstrations of draw frames & fly frame- stop motions, drafting, twisting and building
mechanisms.
4. Demonstration on ring frame, doubling & comber.
5. Demonstration on modern spinning machine — open end, two for one twister,
6. Demonstration of Texturising machine, melt spinning machine.
7. Fibre length determination by Digital Fibro graph.
8. Fibre bundle strength by stelometer.
9. Yarn crimp determination by Shirley crimp meter.
10. Yarn count, text number, denier and lea strength measurement.
11. Twist tester to find twist factor.
12. Work of rupture determination by Ballistic strength tester (lea and fabric)

REFFERENCE BOOKS:

Sr. Author Title Publisher

No.
1 A.R.Garde. Process Control In Spinning ATIRA,AHEMDABAD
T.A.Subramanian
2 Shailendra Kumar Spinners’ Handbook of Quality Control Mahajan Publishers Pvt.
Shrivastava. Ltd.Ahmedabad.

3 Ratnam T.V., Sitra Norms for Spinning Mills SITRA, Coimbatore

Rajamanickam R.,
and committeee
4 NIJHAWAN Comprehensive handbook on spinning The Textile Association
NEERAJ maintenance of India, Mumbai.

8
MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING
CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-I

Subject: FABRIC FORMING FUNCTIONS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:

9
 Fabric Manufacturing Functions covers Weaving preparatory machines such as Winding,
Warping, Sizing and Comparative properties of woven, non-woven, knitted fabrics preparatory
introduction to fabric manufacturing process. It also covers the calculations related to these
topics. It will help to develop the technical competence to work in any of the fabric
manufacturing preparatory units. This subject will help in development of theoretical knowledge
and practical skills of the fabric manufacturing process.

OBJECTIVE:

The student will able to:

1. Learning the preparatory process in Weaving i.e.
2. Compare the properties of woven, non-woven, knitted fabrics
3. Understand the each process for weaving different sort of fabric
4. Describe various machines in weaving and their working.
5. Calculate the production of Warping ,Warping, Sizing, yarn requirement in loom shed

Theory Contents

Chapter Topics Hours Marks

01 Different methods of manufacturing fabrics- Weaving, knitting, 03 04
non-woven. Comparative properties of woven, non-woven, knitted
fabrics
02 Flow chart of weaving process- winding, warping, sizing, drawing-in, 03 04
weaving, weft winding, singeing.
03 Brief study of primary and secondary motions on loom 04 02
04 Fancy weaving- dobby, jacquard, multiple box 04 04
05 Fabric faults, their identification, causes and their effect on wet 06 04
processing
06 General outline of automatic looms and unconventional weaving 04 04
machines
07 Representation of woven design on a point paper and relative 06 07
definitions
08 Study of weaves- plain, warp rib, weft rib, mafl, twill, pointed twill, 04 07
herring bone twill, combination twill, transported twill, satin, sateen,
honey comb, huck-a-back, diamond.
10
09 Yam numbering- Cotton English count, Tex and Denier 02 02
10 Winding 05 04
Objectives winding, Classification of winding – Precision and Drum
winding, Passage of yarn through Non-automatic and automatic H.S.
winding machines
Auto coner. Mechanism and motions – Drive, traverse mechanism,
tensioning devices etc. Yarn Clearing methods – Optical and
capacitance type of electronic yarn clearers. Splicing – Advantages,
Types of splicer, splice quality specifications. Automatic H.S.
winding machines – Special features,

11 Warping- objectives 04 04
Systems of warping – Beam warping and sectional warping.
Passage of yarn through a high speed automatic beam warping and
sectional warping Machine – special features of machine, beam
pressing system and brake. Types of creels, stop motions, tensioning
device –Within and between end tension variations
Sectional warping - traverse mechanisms, section build-up
Beam warping and sectional warping calculations
Warping beam quality.
12 Sizing- Introduction, objectives of sizing. 04 04
Sizing Ingredients, preparation of size paste.
Recipes for cotton, polyester cotton (PC) blends, Polyester Viscose
(PV) blends And Cotton Viscose blend yarns.

Total 48 50

PRACTICALS

1. Study of weaving machines- looms

2. Study of weaving machines
3. Study of Flow sequence of complete weaving process
4. Study of fancy weaving, automatic & unconventional looms
5. Determine crimp in yarn in woven fabric
6. Determine count, denier and tex numbering of yarn
7. Determine reed, pick of woven fabric
8. Determine type of woven fabric and represent on graph
9. Determine viscosity of size paste
10. Determine % add-on of size after sizing
11. Study various defects in woven fabric
12. Determine type of knitted fabric
13. Study various defects in knitted fabric

11
REFFERENCE BOOKS:

Sr. Author Title Publisher

No.
1 Talukdar M. K. Weaving : Machines Mechanism Mahajan publishers pvt.
Management Ltd.
2 Banerjee, N. N. Weaving Mechanism Vol. I and II Textile Book House, 29,
Krishna Nath Road,
Berhampore, West
Bengal, India.
3 Lord, P.R. ; Weaving Conversion of Yarn to Fabric Woodhead Pub. Pvt.
Mohamed, M.H. Ltd., Cambridge
(England)

4 Muthuswami, R. Fabric Manufacture III. SSM ITT

and Kathirvelu, S.

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-I

Subject: CHEMICAL TECHNOLOGY OF TEXTILE FIBRES

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 30 -- -- 100

RATIONALE:
Textile fibres are polymers having specific properties and chemical composition.
For further processing of various fibres it is must to know chemistry and properties of
polymers and fibres.

12
 OBJECTIVE:
1. To learn polymer system of each fibre, their formation.
2. To study properties of polymers for fibre formation.
3. To study chemical and physical properties of each fibre
4. To understand relation between properties and further processing needs.

Theory Contents

Chapte Topics Hours Marks

r
No.
1 Polymers
1.1 Introduction 1 02
1.2 Functionality of units 1 02
1.3 Addition and condensation polymers 3 02
1.4 Formation of polymers 1 02
1.5 Attributes of polymer substance and its properties 1 02
1.6 Effect of heat on polymers 2 02
1.7 Linear, Branched and cross linked polymers 2 02
1.8 Spatial orientation 2 02
1.9 Chemical nature of repeating unit 2 02
1.10 Degree of polymerization 1 01
1.11 Nature and intensities of inter molecular forces 1 02
1.12 Crystalline and amorphous regions 1 01
1.13 Modifying properties of polymers 1 01
1.14 Fiber forming polymers and their requirement, 3 02
Chemistry of Natural and Synthetic fibrous polymers
13
 2 Textile fibers
2.1 Classification of textile fibres according to their nature and origins 6 06
Introduction to their physical properties such as length, fineness,
tensile strength, moisture absorption, elasticity, etc.
Essential & desirable properties.
2.2 Study of chemical properties such as effect of heat, light, acids, 6 06
Alkalies, oxidising and reducing agents on cotton, wool, silk, jute,
man-made & synthetics
2.3 Regenerated cellulosic fibres, its physical & chemical behavior, 4 04
methods of manufacturing (viscose & acetate rayon).
2.4 Brief out-line of the manufacturing process of important synthetic 5 05
Fibres like polyamide, polyester, acrylic [and modacrylics].
Methods of producing fibres by wet; dry & melt spinning process.
Effects of drawing on properties of synthetic fibres
(Texturising of synthetic fibres and its importance)
2.5 Identification of textile fibres based on chemical methods. 5 04
To Total 48 50

PRACTICALS

1-2. To identify fibres by burning test

3-5. To identify fibres by solubility test
6. To identify fibres by microscopic observation
7. To study morphology of natural fibres
8-10. To determine percent of individual fibre in blended fabrics
11. To study action of acids on cellulosic fibres
12. To study action of alkalies on protein fibres
13. To study action of heat on cotton and polyester fibres
14. Identification of micronaire value of fibres
15. Evaluation of Fibre strength testing

14
REFFERENCE BOOKS:

Sr. Author Title Publisher

No.
1 B.R.Gowarikar , Polymer Science New Age International
N.V.Vishwanathan and (P) Limited, Pub.,
Jaidev Shridhar Mumbai
2 S.P.Mishra Fibre Science and Technology- New Age International
(P) Limited, Pub.,
Mumbai
3 Prof. V.A.Shenai Textile Fibres Sevak Publications
4 Dr. H.V.S. Murthy Introduction to Textile fibres T.A.I. Publication

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADTWP - ADVANCE DIPLOMA IN TEXTILE WET PROCESSING
Semester-I

Subject: TECHNOLOGY OF TEXTILE PRETREATMENTS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
This subject deals with all pretreatments processes for any textile material with application methods
and basic chemistry involved.

15
OBJECTIVE:
1. To learn process for removal of hydrophobic impurities from fibres
2. To learn process for imparting absorbency of fibres
3. To learn process for improving whiteness of fibres
4. To study processes to impart special properties to fibres
5. To study various chemicals applied for these processes.
6. To learn application methods of these chemicals

Theory Contents

Chapter Topics Hour Marks

No. s
1 Introduction to cotton bleaching 2 1
2 Shearing and singeing processes 4 2
3 Desizing- methods, agents used and process 4 2
4 Scouring process, chemicals used, study of parameters like 4 4
temperature, pressure and time.
5 Kiers and Kiering process 4 4
6 Washing principles and methods used 4 2
7 Hypochlorite or chemick bleach 4 2
7 Peroxide bleach 4 4
8 Sodium chlorite bleach 4 2
9 Souring 4 1
10 Optical bleaching 4 2
11 Special bleaching processes 4 4
12 Continuous bleaching process, (open width and rope form) use of 4 5
J-box or CBR Comparative study between batch wise and continuous
process
13 Sequential operation, flow sheets of various fibres in fabric 4 2
pretreatments of different components
14 Pretreatment on wool in fibre/yarn/fabric form like pretreatment 4 2
16
 Of anti-felting and setting process of wool. Degumming of silk
15 Preparatory processes for man-made fibre fabrics 3 2
16 Bleaching of synthetic fibre fabrics and their blends with natural 4 4
fibres
17 Requirements of water for dye-house 2 1
18 Tests for damage during bleaching processes 4 4
Damage in cellulosic fibres, damage in protein fibres

T 48 50
Total

PRACTICALS

1. Enzymatic Desizing and Acid Desizing of Cotton

2. Scouring of Cotton
3. Core alkali in scoured material
4. Bleaching of Cotton with Hydrogen peroxide
5. Residual peroxide in bleached bath
6. Residual peroxide in bleached material
7. Bleaching of Cotton with Sodium hypochlorite
8. Single step scouring-bleaching of Cotton
9. Mercerization of Cotton
10. Scouring and Bleaching of Polyester & Nylon
11. Degumming of silk with alkali / detergent
12. Bleaching of silk with Hydrogen peroxide
13. Determination of absorbency by sinking time, wicking test
14. Determination of whiteness index of all pretreated materials

REFFERENCE BOOKS:

Sr. Author Title Publisher

No.
1 R.S.Prayag Bleaching, Mercerising and Dyeing of Sevak publication

17
 cotton materials Mumbai
2 V.A.Shenai Technology of Bleaching and Mercerising Sevak publication
Mumbai
3 Prof. V.A.Shenai Textile Fibres Sevak Publications
4 Ashim Kumar Roy Preparation and Dyeing Oxford & IBH Publishing
Chaudhari Co.Pvt. Ltd.

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: ENGINEERING GRAPHICS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- -- 2 50 20 -- -- 30 100

RATIONALE:

This subject covers the various principle topics which are required to understand the concept and
application of engineering drawing in textiles. It also covers the various projections top, bottom,
side views of object and understand the dimensioning techniques & Isometric projection .

OBJECTIVE:

The student will able to:

On completion of course the student should be able to:
1. Recognize engineering drawing as a graphical language used by Engineers,
Users and technicians & Understand the use of Drawing equipments
18
2. Understand the dimensioning techniques
3. Appreciate the use of different conic sections and special curves in engineering
4. Recognize the points in various quadrants
5. To know the projection of lines in different positions
6. To know the projection of planes in different positions
7. Create of projection of solids in different positions
8. Understand the various types of sections in Engg., graphics
9. Appreciate the use of Orthographic projection of machine parts
10. Understand the Isometric projection and views of solids and machine parts

Theory content

Chapte Topics Hour Marks

r s

01 Orthographic projection, First and third angle 7 7

projection,
conventions in Dimensioning and Different sections

02 Forms and proportions of Screw threads, Bolts , Nuts, 7 7

Studs, Set Screw, Locking devices for nuts,
03 Riveted and Welded Joints 7 7

04 Key-Shaft couplings 7 7

05 Cotter-Cotter joint 6 7

06 Simple bearings 6 7

07 CAD/CAM 8 8

48 50
Total

PRACTICAL
1. Study of engineering drawing as a graphical language.
2. Study of different conic sections and special curves in Engineering.
3. Study of the projection of lines in different positions
19
4. Study of the projection of planes.
5. Study of the various types of sections in solids.
6. Study of orthographic projection of machine parts.
7. Study of the Isometric projection and views of solids and machine parts

REFERENCE BOOKS :
Sr. Author Title Publisher
No.

1 N.D.Bhatt Elementary engineering drawing Sevak

Publications,
Mumbai

2 K.R. Gopalkrishna Engineering Drawing: Oxford & IBH

Publishing Co.
Ltd. 2006

3 R.K. Dhawan Fundamentals of engineering

drawing

4 Published by Practice for general engineering

B.I.S. drawing Revised code of I.S: 696-
1972

5 I.S. Morries Engineering Drawing

6 Verges Engineering graphics PhakatkarNirali

Publication

20
MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING
CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: THEORY OF TEXTILE COLORATION AND COLOUR MEASUREMENTS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 30 -- -- 100

RATIONALE:
The textile colouration is skilful work. The application of colours to the textiles depends on
type of textiles and colours. It is important to know the relation between fibre and colour.
This subject helps in understanding principles, reactions involved in colouration of textiles.

OBJECTIVE:
1. To understand chemistry of fibres and dyes.
2. To study principles of colouration.
3. To learn application theory of dyes.
4. To study techniques of measurement of colour.

21
Theory content

Chapte Topics Hours Marks

r

01 Introduction to colour and chemical constitution 6 4

Colour constitution number and generic number,
Nomenclature of dyes
Classification of dye-stuffs according to mode of
application and chemical constitutions
02 Dyestuff Chemistry with reference to chemical 4 2
constitution

03 Dyestuff manufacturing- Primaries, Intermediates, Dyes 4 2

04 Introduction to dyeing theory, Physical chemistry of 2 4

dyeing

05 Dyeing of cellulosic with following dyes - chemistry, 8 8

applications, after treatments
1 Direct dyes
2 Reactive dyes
3 Vat dyes
4 Solubilised Vat dyes
5 Sulphur dyes
6 Azoic colours
7 Basic dyes
06 Dyeing of wool, silk, jute with following dyes - 4 5
chemistry, applications, after treatments.
1 Acid dyes
2 Mordant dyes
3 Metal complex dyes
4 Basic dyes
Dyeing of nylon with above dyes
22
 07 Dyeing of polyester with disperse dyes 3 3

Chemistry and properties of disperse dyes

Principles of disperse dyeing

08 Dyeing of acrylics with cationic dyes- chemistry, 2 2
applications, after treatments

09 Fastness of each class of dye 2 4

10 Principles of Computer Colour Matching system 4 4

11 Fundamentals of spectrophotmetry (Reflectance & 4 4

Transmittance).

Basic Components of Spectrophotometers (Light source,

Viewing Conditions, Monochromator and Detector)
12 Utility of Computer Matching System, its advantages & 3 4
Limitations
Use of this system for Shade- bank, Database, Colorimetric
Based calculations, setting tolerance, initial recipes, batch
correction, strength calculation, adjustments and shade
sorting.
13 Computer Colour Matching for evaluation of Colour 2 4
Difference, Whiteness Index etc

48 50

PRACTICALS

1. Dyeing of cotton with direct dyes

2. Dyeing of cotton with reactive dyes-cold brand
3. Dyeing of cotton with reactive dyes-hot brand
4. Dyeing of cotton with vat dyes-IN class
5. Dyeing of cotton with vat dyes-IN Special class
6. Dyeing of silk / wool / nylon with acid dyes, metal-complex dyes
7. Dyeing of polyester with disperse dyes- carrier dyeing
8. Dyeing of acrylic with basic dyes
9. Dyeing of cotton with optical whitening agents
23
10. Measurement of colour of dyed material with standard on spectrophotometer
11. Measurement of colour of dyed material with standard on light-box
12. Measurement of whiteness index on spectrophotometer

REFERENCE BOOKS:

Sr. Author Title Publisher

No
.

1 Prof. V.A.Shenai Technology of Dyeing Sevak Publications,

Mumbai

2 Ashim Kumar Textile Preparation and Oxford & IBH

Roy Chaudhari Dyeing Publishing Co. Ltd.
2006

3 G. H. Hurst Silk dyeing, printing and Abhishek publications,

finishing Chandigarh

4 John shore, edited Dyeing of wool Society of Dyers &

Colourists

5 Prof. V.A.Shenai Chemistry of dyes and Sevak Publications,

Principle of Dyeing Mumbai

6 Dr. N. M. Saraf Cotton Dyeing Manual SAREX, Mumbai 2009

24
MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING
CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: TECHNOLOGY OF DYEING

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
The dyes can be applied on textiles using different techniques.
The machineries used vary as per form of material and process. So study of these various
technologies and machineries is necessary to understand dyeing completely. This subject
helps in knowing thorough process of dyeing.

OBJECTIVE:
1. To know different technologies for dyeing same class of dye.
2. To study different machines used for different forms of textile material.
3. To study dyeing of blended textiles by application of different dyes.

25
Theory content

Chapte Topics Hours Marks

r

01 Technology of Dyeing cotton fabrics by 6 8

1.1 Semi-continuous and fully continuous methods
1.2 Reactive, vat, solubalised vat and azoics dyes
02 Technology of Dyeing polyester by 6 5

2.1 Semi-continuous and fully continuous methods

2.2 Dyeing methods- Carrier, HTHP, Thermosol

03 Technology of Dyeing of acrylics with basic dyes 2 3

04 Dyeing of important blends of natural and synthetic fibre 6 4

fabrics such as,
polyester/cotton, polyester/viscose, polyester/wool,
cotton/wool,
blended nylon and acrylics
05 Dyeing of micro denier synthetic fibres, yarns and fabrics 4 4

06 Dyeing of textured nylon and polyester 2 2

07 Dyeing machines for dyeing of fibres- Stock dyeing 2 2

machines
08 Dyeing machines for dyeing of yarns- 4 5
Hank dyeing machines, package dyeing machines
09 Dyeing machines for dyeing of knitted and woven fabrics- 8 7
Jigger, Winch, Rotary, Padding mangle, Jet, Soft-flow,
Continuous dyeing range (CDR), HTHP machines,
Thermosol range
10 Recent developments in dyeing machines with 2 3
respect to economy in dyeing

11 Dyeing defects, causes and remedies 2 3

12 Technology of Pigment dyeing of cellulosic fabrics 2 4

48 50

26
 Total

PRACTICALS
1. Dyeing of cotton with reactive dye by Pad-Dry-Bake, Pad-Batch method
2. Dyeing of cotton with reactive dye by Pad-Dry-Steam method
3. Dyeing of cotton with reactive dye by Pad-Dry-Pad-Steam (PDPS) method
4. Dyeing of cotton with vat dye by Pigmentation method
5. Dyeing of cotton with vat dye by Vat-acid method
6. Dyeing of polyester with disperse dye by Thermosol method
7. Dyeing of polyester with disperse dye by HTHP method
8. Dyeing of cotton fabric on jigger dyeing machine
9. Dyeing of polyester / cotton blended fabric – solid shade
10. Dyeing of polyester / cotton blended fabric – cross shade
11. Evaluation of wash fastness and rubbing fastness of dyed material
12. Dyeing of cotton with sulphur dyes

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Prof. V.A.Shenai Technology of Dyeing Sevak Publications,

Mumbai

2 Ashim Kumar Textile Preparation and Oxford & IBH

Roy Chaudhari Dyeing Publishing Co. Ltd. 2006

3 G.H.Hurst Silk Dyeing, Printing and Abhishek

Finishing Publications.Chandigarh.

4 John shore, edited Dyeing of wool Society of Dyers &

Colourists

5 Prof. V.A.Shenai Chemistry of dyes and Sevak Publications,

Principle of Dyeing Mumbai

27
 6 Dr. N. M. Saraf Cotton Dyeing Manual SAREX, Mumbai 2009

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: TECHNOLOGY OF PRINTING

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
This subject covers the theory, application, chemistry and principles of printing
of various textiles using various classes of dyes.
It also covers the different methods and styles of printing of textiles.

OBJECTIVE:
1. To understand the functions of various chemicals used for printing.
2. To know different technologies for printing of various textiles.
3. To study different machines used for printing of textile material.
4. To study printing of blended textiles by application of different dyes.

28
Theory content

Chapte Topics Hours Marks

r
01 Ingredients used in printing paste, their chemistry, 2 3
functions,
trade products available from time to time.
02 Thickeners used in printing paste-General 2 3
classification, selection criteria for thickeners,
preparation of thickener pastes, rheological
properties, ecological aspects of thickeners (use of
eco-friendly preservatives)
03 Methods of printing and Styles of printing 4 4
04 Drying of printed fabrics- necessity, different dryers, 2 3
precautions during drying
05 5.1 Methods for fixation of dyes 4 4
a) Steaming- different methods, steamers- non-
continuous and
continuous, b) Curing chambers
5.2 After treatments to remove unwanted ingredients
06 Printing of cotton fabrics in various styles 6 6
With direct dyes, reactive dyes, vat dyes, solubilised
vat dyes
07 Printing of silk, wool fabrics with acid and metal complex 3 4
dyes
08 Printing of 100 % polyester fabrics with disperse 3 4
dyes in various styles Transfer
printing method- principle, dyes suitable, process,
machineries
09 Printing of polyester/cotton blended fabrics- one step & 4 3
two step process
10 Printing with pigments, khadi, metallic powders 4 4
11 Special styles of printing- Batik, Tie and Dye, 4 4
Mélange printing on woolen slub
12 Machineries for printing- construction, working, 8 6
merits, demerits
Block printing machine- preparation of blocks
Flat-bed and Rotary screen printing machine-
preparation of screens
Roller printing- preparation of rollers
13 Various printing defects, causes and remedies 2 2
48 50
Total
.

29
PRACTICALS

1. Direct style printing on Cotton with Direct dyes

2. Direct style printing on Cotton with Reactive dyes – steaming process
3. Direct style printing on Cotton with Reactive dyes – silicate pad-batch process
4. Direct style printing on Cotton with Vat dyes
5. Printing on cotton and p/c blended fabric by pigment colours
6. Resist style printing on reactive ground
7. Discharge style printing on reactive ground
8. Batik printing on cotton using reactive dye
9. Tie and dye style of printing with acid dye on silk
10. Direct style printing on polyester with Disperse dyes
11. Resist style printing on polyester with disperse dyes
12. Direct style printing on silk with acid dyes
13. Preparation of flat screen for printing

REFERENCE BOOKS:

Sr. Author Title Publisher

No.

1 Prof. V.A.Shenai Technology of Printing Sevak Publications,

Mumbai

2 W. Clarke An Introduction to Textile Woodhead Publishing

Printing Co. Ltd.

3 R.S.Prayag Technology of Textile Published by Mrs. L. R.

Printing Prayag, Pune, 1996

30
MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING
CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: TECHNOLOGY OF FINISHING

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
This subject deals with the various processes of finishing applications to textile material with proper
methods and chemistry with different available chemicals commercially. It also involves in-depth
study of various functional finishing processes, machinery, evaluation and trouble shooting.

OBJECTIVE:
1. To understand the functions of various chemicals used for finishing.
2. To know different finishes on various textiles.
3. To study different machines used for finishing of textile material.
4. To study some functional finishes.

Theory content
31
 Chapte Topics Hours Marks
r
01 Introduction to textile finishing, its importance. 2 2
Classification of finishing process- temporary &
permanent finishes
02 De-watering of textiles: Mechanism of drying, drying 2 2
methods
03 Softening- Softeners, classification, application, 6 6
assessment
04 Stiffening- Stiffeners, classification, application, 2 3
assessment
05 Wrinkle recovery finishes- Different Crease resisting 4 5
agents, chemistry,
application, Test methods, wash and wear and durable
press finishing
06 Water proofing, water repellent, and other finishes 4 4
related to water
07 Flame-Retardant finishing of cotton, wool, polyester, and 4 3
other synthetic
fibre fabrics
08 Soil resistant, soil release, and anti soil re-deposition 4 3
finishes
09 Antibacterial finishing 2 3
10 Dimensional stability finishes for cotton, wool, synthetic 4 5
and other
substrates
11 Functional finishes for synthetic fibre fabrics. 3 3
Concept of spin finish; formulations and techniques
12 Finishing of woolen fabrics- milling, anti-felting, 4 4
raising, pile finish, moth proofing, anti-shrink
finishing and setting
13 Finishes for silk-weighting, delustering and 3 2
scrooping
14 Weight or denier reduction of polyester 2 2
15 Elastomeric finish, U.V. protection finish, multi- 2 3
functional finishes
48 50
Total

PRACTICALS
1. Softening of cotton fabric and terry-towel by exhaustion method
32
 Cationic and Silicone softeners
2. Softening of cotton fabric by padding method
Cationic and Silicone softeners
3. Stiffening of cotton fabric by padding method
4. Water-repellant finish on cotton fabric
5. Resin finish on cotton fabric
6. Weight Reduction of polyester
7. Comparison of finishing effects with different softeners
8. Effect of softener on shade of dyed material
9. Scrooping of silk
10. Weighting of silk
11. Application of Elastomeric finish on cotton
12. Application of Flame retardant finish
13. Application of Soil release finish
14. Application of Antimicrobial finish

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Prof. V.A.Shenai Technology of Finishing Sevak Publications,

Mumbai

2 J. T. Marsh Textile Finishing Impression Publishers

3 Nallankilli Textile finishing Blackie Academic,

Komarapalayam

4 R.R.Chackravertty A Glimpse on The Chemical Caxton press, New -

Technology of Fibres. Delhi

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
33
 ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II

Subject: TESTING OF TEXTILES

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 30 -- -- 100

RATIONALE:
For quality of end use textile product the quality at each stage of textile is to be maintained. Hence it
is necessary to test textiles from fibre, grey yarn and grey fabric, under-process fabric, finished final
material. This subject involves principles and testing methods for all textiles. Subject is developed to
learn the theoretical aspects of textile testing of fabric by the use of various textile testing
instruments.

OBJECTIVE:
1. To understand necessity and principles of testing of textiles.
2. To study various testing methods and instruments.
3. To understand test procedures and standards of each test.

Theory content

Chapte Topics Hour Marks

34
 r s
01 Dimensional Stability 4 6
1.1. Theory of shrinkage
1.2. Measurement of Shrinkage
02 Water permeability 4 4
2.1 Terms and Definitions
2.2 Methods of Testing
2.3 Wetting time test, spray test,
2.4 Drop test, Bundesman test, Hydrostatic head test
03 Fabric strength 6 8
3.1 Measurement of Tensile Strength
3.2 Measurement of Tearing Strength
3.3. Measurement of Bursting Strength
04 Fabric stiffness 4 4
4.1. Terms and Definitions
4.2. Measurement of Stiffness
05 Fabric drapes 4 6
5.1. Concept of Drape and drape coefficient
5.2. Measurement of Fabric Drape By Drape Tester
06 Crease recovery 4 7
6.1. Crease recovery angle
6.2. Crease recovery angle measurement
07 Serviceability 4 5
7.1. Introduction
7.2. Pilling tests
7.3. Abrasion Resistance, factors affecting, and tests
08 Color fastness tests 8 6
8.1 Wash fastness
8.2 Rubbing fastness
8.3 Light fastness
8.4 Perspiration fastness
09 Fabric Dimensions 2 4
9.4. Measurement of Thickness
48 50
Total

PRACTICALS
1. Determination of Tensile strength of fabrics
2. Determination of bursting strength of fabrics

35
3. Determination of Tearing strength of fabrics on Elmendorf tester
4. Determination of Tearing strength on Ballistic strength tester
5. Determination of Seam strength of fabrics
6. Determination of Stiffness properties of fabrics
7. Determination of Crease recovery angle of fabrics
8. Determination of Drape coefficient of fabrics
9. Determination of Dimensional stability of fabric
10. Assessment of wet ability of fabrics by different methods
11. Determination of wash fastness of fabrics by different treatments
12. Determination of rubbing fastness of fabrics by Crock meter
13. Determination of light fastness of fabrics by Xenon Arc Lamp
14. Determination of perspiration fastness of fabrics
15. Assessment of pilling tendency of fabrics
16. Determination of Thickness of fabric and study of hysteresis
17. Determination of Air permeability of fabrics
18. Determination of Abrasion resistance of fabric

REFERENCE BOOKS

Sr. Author Title Publisher

No
.
1 J.E.Booth, Principles of textile testing CBS PUBLISHER &
Butterworth, DISTRIBUTORS
Wendon II- Edition
2 Grover and Hambey Hand book of textile Wiley Easter Pvt. Ltd. New
testing and Quality control Delhi 1969
3 Skinkle T. B. Textile testing Taraurwal sons and co. Ltd.
4 Keshavan and Physical testing -I & II SSM ITT, Tamilnadu 1987
Angappan

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-II
36
 Subject: SEMINAR

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
-- -- 4 -- -- -- -- -- 100 100

RATIONALE:
In spite of classroom study it is helpful for a student to read journals and magazines.
This improves knowledge of textile related information and new developments, trends.
This subject makes the student to go for extra reading.
The student has to do literature survey on the topic given to him for seminar and present the paper.
The paper will be assessed by experts from industry and academics.

OBJECTIVE:
1. To improve reading ability for extra information.
2. To improve logical thinking about the subject.
3. To understand the method of presenting the article.
4. To improve presentation skill about any subject.

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-III

37
 Subject: IN-PLANT TRAINING AND PROJECT WORK

IN-PLANT TRAINING

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TRAININ PRESENTATION OR TW TOTAL
HOUR G REPORT
S
-- -- -- -- 300 50 50 -- 400

RATIONALE:
Though classroom teaching is important to understand basic concepts of textile processes, to
make the students able to stand on shop floor after education actual exposure to industry working
during education is also equally important.
Day-to-Day working of processing department, technological applications of theoretical
knowledge gained, machineries, human management, and all related points must be understood
by the students. This makes them aware of the textile industry working and then are able to take
the challenges in job earliest. With this view, the students will undergo six months in-plant
training in various departments of processing plant.
OBJECTIVE: Departments-

Introduction to mill
1
Production process flow chart
2 Pretreatment
3 Dyeing
4 Finishing
5 Printing
6 Inspection
7 Wet processing laboratory
8 Physical testing laboratory
9 Boiler house, ETP

Student has to Cover Following Aspects in Each Department,

1. Introduction of organization, product, scope of product
2. Machines- make, capacity, function
3. Machines- numbers, manpower requirement
4. Manpower- gradation: jobber, operator, helper; their responsibilities
5. Duties at the beginning of shift-
38
 a) Machines to be run
b) Manpower required
c) Manpower available
d) Manpower allocation
6. Duties during shift working-
a) Preparation of batch of grey fabric for processing
b) Batch identification system- lot number, job card etc
c) Programme schedule for each machine
d) Availability of material, chemicals, dyes etc as per programme
e) Follow up of each process on respective machine
i) Process sequence ii) Process parameters
iii) Check points iv) Process control
7. Production capacity of m/c, efficiency of m/c
8. Inter-departmental Cloth delivery system
9. Defects in processed fabric- origin, rectification, precautions
10. Role of Laboratory, equipments in laboratory, working system of laboratory
Processes carried in laboratory
11. Storage system for fabric, chemicals, dyes and precautions during their storage
12. Safety measures during chemical handling
13. Maintenance work of each machine, Maintenance schedule
14. House keeping
a) Cleanliness of m/c
b) Cleanliness of surrounding area
c) Proper placement of material, trolleys
15. Inter-departmental coordination
16. Safety measures, fire-extinguishers etc
17. Students have to collect samples or data for above study and make record.

PROJECT

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

39
 TH TU PR PAPER PROJECT PRESENTATIO OR TW TOTAL
HOURS REPORT N
-- -- -- -- 100 50 50 -- 200

RATIONALE:
Topics for the project are to be given in consultation with the technical experts in textile industry with
the view to analyse the problems.
The student will do literature study and present elaborate plan of work based on study.
The students will carry out experimental work based on plan and will submit report.
Project will be assessed by the panel of technical experts from the industry and academics jointly.

OBJECTIVE:
1. To improve analytical attitude about the problem.
2. To develop habit of reading and literature collection.
3. To improve ability to plan experiments.
4. To come to the causes and remedies for the problem under study.

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV

Subject: SPECIALITY CHEMICALS IN TEXTILE PROCESSING

Teaching and Examination Scheme

40
 Teaching Scheme Examination Scheme
TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
Textile processing involves number of special chemicals for better results.
This subject covers the chemistry of chemicals and their uses for specific result in particular
process.

OBJECTIVE:
1. To study the chemical nature of speciality chemicals and their properties.
2. To understand the chemical action of these chemicals for specific purpose.
3. To study the parameters for their application.
4. To study the methods of the evaluation of these chemicals.

Theory Contents

Chapte Topics Hour Marks

r s

01 General considerations 4 4

1.1 Definition of Textile Auxiliaries.

1.2 Nomenclature,
41
 1.3 Function
1.4 Classification of Textile auxiliaries

02 Surfactants- chemistry and applications 4 4

2.1 Definition & classification of surfactants,

2.2 Mechanism of the action of surfactants / surface
active agents

03 Essential requirements of good SAA 4 4

3.1 Importance of HLB value and its influence on

properties of SAA

04 Properties & chemistry of TRO 2 3

05 Properties & uses of Anionic Surfactants 6 6

5.1 carboxylic acids

5.2 alkylaryl sulphonates,
5.3 alkyl suphates,
5.4 alkane sulphonates and phosphate esters, etc.
06 Properties and uses of cationic surfactants from 6 6

6.1 Fatty amines,

6.2 Ethoxylated fatty amines,
6.3 Quaternary ammonium compounds.
07 Properties and uses of nonionic surfactants from 6 6

7.1 Polyoxyethylene ethers of fatty alcohols,

7.2 Polyoxyethyene ethers of alkyl phenol,
7.3 Polyglycol thioethers,
7.4 Polyglycol fatty acid esters, etc.
08 Biodegradability of surfactants 2 3

09 Evaluation & testing of various types of surfactants 6 7

used in textile processing

9.1 Dye fixing agents,

9.2 Wetting agents,
9.3 Leveling agents & Retardants,
9.4 De-foaming agents & Swelling agents.
9.5 Dispersing agents & Antimigrating agents,
9.6 Proofing agents.
10 Use of various equipments for evaluation of specialty 4 3
chemicals
and Instrumental analysis

42
 11 Principle & application of following in analysis of 4 4
textile auxiliaries

11.1 Thin layer chromatography.

11.2 Paper chromatography.
11.3 Gas liquid chromatography,
11.4 Infra-red spectroscopy,
11.5 NMR
12 Speciality chemicals used in garments processing

48 50
Total

PRACTICAL
Evaluation of speciality chemicals- Appearance, Solid / Active Content, Performance Test
1. Evaluation of wetting agent
2. Evaluation of dye-fixing agent
3. Evaluation of detergent
4. Evaluation of sequestering agent
5. Evaluation of softeners
6. Evaluation of alkali neutralizers
7. Evaluation of peroxide stabilizers
8. Evaluation of peroxide scavengers
9. Evaluation of emulsifiers
10. Evaluation of moisture content of soap
11. Evaluation of TFM of soap
12. Evaluation of defoamers

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Prof. V.A.Shenai Chemistry of Textile Sevak Publications,

Auxiliaries Mumbai

2 C. N. Anthology of Speciality Colour Publications,

Shivramkrishnan
43
 Chemicals Mumbai

in Textiles

3 John Shore Colourants and Auxuliaries Society of Dyers and

Colorists.

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV

Subject: PROCESS HOUSE PLANNING, COSTING AND QUALITY MANAGEMENT

Teaching and Examination Scheme

44
 Teaching Scheme Examination Scheme
TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
To get quality production important factors are proper planning,
costing and quality management. This subject covers the concept of all these factors.

OBJECTIVE:
1. To understand about proper location of process house
2. To understand importance of planning about labour, material and production
3. To know various costs involved and their importance
4. To study process and quality control measurements in processing

Theory Contents

Chapte Topics Hour Marks

r s

01 Process House Planning 16 18

1.1 Selection of site for process house for cotton, synthetic

processing
with ecological aspects.

45
 1.2 Principles of general layout of building, machinery, fire
prevention
& pollution control systems.
1.3 Preparation of overall plan for layout and construction
of building for
modem process house.
1.4 Factors to consider in selection of site for modern
process house.
1.5 Sources and consumption of water, steam, power,
oils, etc. for the
planned production.
1.6 Material handling equipments.
1.7 Requirement of staff & labor for planned
production.
02 Costing and its application to textiles 10 10

2.1 Costing, its definition and its uses to management.

2.2 Classification of cost, various methods of costing,
applications
Marginal costing and Break even analysis, Standard
costing
2.3 Process costing and its applications
2.4 Over-head cost and its absorption in the unit of
production.
2.5 Depreciation
2.6 Wage structure in textile mills
03 Quality management 14 16

3.1 Definition of quality and process control.

3.2 Process control measures in pre-treatment
department, quality control aspects of pretreated
and mercerized fabric, measures to increase the
production, reduce
the cost of production
with reference to water, energy and cost saving.
Norms for various stages of pretreatment and
mercerizing
3.3 Process control measures in dyeing department.
Measures to
minimize re-dyeing,
to reduce damages, to reduce cost of production and
increase in
production.
3.5 Process control measures in printing department.
3.6 Process control measures in finishing department.
3.7 Important check list at various processing stages
3.8 Recent systems in textile quality control and
46
 management
04 Management concept in relation to social responsibility 8 06
(SA8000)
Environment concept (EMS)
48 50
Total

PRACTICALS
Process control in various processes-
1. Effect of pH on desizing of cotton
2. Effect of temperature on desizing of cotton
3. Effect of each chemical in scouring-bleaching of cotton.
4. Effect of temperature on scouring-bleaching of cotton.
5. Effect of temperature on reactive dyeing of cotton.
6. Effect of concentration of salt on reactive dyeing of cotton.
7. Effect of concentration of alkali on reactive dyeing of cotton.
8. Effect of soaping on reactive dyeing of cotton
9. Effect of residual peroxide on reactive dyeing of cotton
1o. Effect of hard water on reactive dyeing of cotton
11. Effect of pH on softener application on cotton
12. Effect of temperature on softener application on cotton
13. Effect of % expression of padding mangle on softener application on cotton

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Gokhale S. Process and Quality Control in ATIRA, Ahmedabad,

V. 1992
Chemical Textile Processing
Modi J. R.

2 BTRA Orientation Programme in Wet BTRA, Mumbai, 2009

47
 Processing

3 James Park, Dye House Management Multitech publications,

John Shore 2000

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV

Subject: PROCESSING OF GARMENT & KNITS

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

48
 TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 4 2 50 20 30 -- -- 100

RATIONALE:
Processing of garments has emerged as separate industry. It involves different methods and
machineries for garment processing. This subject gives necessary information about existing and
developing trends in processing of garments.

OBJECTIVE:
1. To understand necessity of garment processing
2. To get knowledge of special processes and machineries for garments
3. To know emerging trends in this industry

Theory Contents

Chapte Topics Hours Marks

r
1 1.1 Introduction to garment processing. 6 5
1.2 Identification of different types of garments.
1.3 Classification of garments based on type of
fibres and
blends, knitted and woven
2 2.1 Garment dyeing techniques 9 9
2.2 Dyeing with different classes of dyes as per end
use
49
 2.3 Machineries used for dyeing of garments
3 3.1 Garment finishing and Garment comfort 9 9
3.2 Finishing of garments made from Woven, Denim,
Knit fabrics
3.3 Recent trends in Garment finishing
3.4 Functional finishing of garments for specific end
use
3.5 Emerging technologies in garments processing
4 4.1 Various garment washing effects used in 6 5
industries
4.2 Role of enzyme to produce novel effects
5 5.1 Quality & process control during garment 4 4
processing
5.2 International standards for specific end use of
garments
6 6.1 Identification of different stains on garments 4 6
6.2 Special techniques used for their removal.
6.3 Uses of various stain removers, etc.
7 7.1 Care of seam (stitching) 4 4
7.2 Thread quality used in garment construction,
7.3 Effect of seams on garment processing
7.4 Causes of stitch damage
8 8.1 Care labeling of various garments and its 3 4
significance
8.2 Care labeling symbols
9 9.1 Garments processing defects and their 3 4
remedies.
9.2 Various inspection and checking systems at
different
stages of garments (Grey to Finish)
48 50
Total

PRACTICALS
1. To study effect of Enzyme on dyed ground
2. To identify stains on garment and study removal of stains

50
3. To study types and applications of various stain removers
4. To study causes of stitch damage of garments
5. To check strength of sewing thread
6. To study various care labels- types, symbols and information
7. To study defects in garments and inspection systems

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Asim kumar Textile Preparation and Dyeing Oxford & IBH Publishing
Roy Co.Pvt. Ltd., 2006
Chaudhari

2 Smulders, E., Laundry Detergents Weinheim, 2002

Wiley VCH

3 BTRA Developments in processing of BTRA, Mumbai, 2008

knitted fabrics

4 Pradip V. Managing Quality in Apparel New Age Publications,

Mehta Industry New Delhi, 2006

5 Noemia Fabric Care New Age Publications,

D’souza New Delhi, 2006

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV
51
 Subject: ADVANCES IN TEXTILE PROCESSING

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 -- -- 30 100

RATIONALE:
The subject covers the latest trends and technologies developing for the better future of textile
industry. This covers detailed study of advances in textile processes and their application
systems. This subject also covers technical specification and properties of technical textiles and
high tech fiber processing etc.

OBJECTIVE:
The student will able to:
1. Learn in detail the advancements in textile processing
2. Learn application of transfer printing technology for novelty printing effects
3. Understand importance of energy saving concept
4. Know applications of eco friendly chemicals like enzymes

Theory Contents

Chapte Topics Hours Marks

r

1 Nano technology, Nano textiles, Nano finishes 4 4

52
 2 Biotechnology, applications in textile processing 4 5

3 Plasma Technology, applications in textile processing 4 3

4 Textile composites, formation and applications 4 3

5 Digital Printing / Inkjet printing 4 4

6 Novel printing technologies (foil, bead, rubber etc) 4 4

7 Electro chemical dyeing with vat and sulphur dyes 4 4

8 Energy conservation technologies in textile 4 8

processing
(Bleaching, Dyeing, Printing & Engraving)
9 Novelty effects in textiles, Chemical modification, 4 3
grafting of the fibre
10 Organic textiles-study from fiber to finishing 4 4

11 High Tech fibres, their processing 4 4

12 Processing of Tencel, Modal and Elsatomeric fibre 4 4

substrates
48 50
Total

PRACTICALS

1. Application of Bio-wash process

2. Printing with foil & concept of transfer printing
3. Printing with rubber i.e. plastisol colours
4. Printing with pigment colours
5. Printing with Phthalogen Blue

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Asim kumar Textile Preparation and Dyeing Oxford & IBH Publishing
53
 Roy Co.Pvt. Ltd., 2006
Chaudhari

2 Horrocks, Handbook of Technical Textiles Woodhead Pub. Pvt. Ltd.

A.R, Boca 2000
Raton

3 F. Walter, Coated and Laminated Textiles Woodhead Pub. Pvt. Ltd.

Boca Raton 2000

4 Smith J. L. Textile Processing Abhishek Publications,

Chandigarh, 2009

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV

Subject: TECHNICAL TEXTILES

54
 Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
HOURS T
03 -- 2 2 50 20 -- -- 30 100

RATIONALE:
The textiles are now increasingly used in other fields than apparels.
Also new textiles are developed for specific functional applications.
The subject covers the scope and applications of textiles in various industries, medicals and different
fields of life.

OBJECTIVE:

The student will able to:

1. To study applications of textiles in different industrial fields.
2. To study properties of fibres and textiles for these specific uses.
3. To study manufacturing processes of technical textiles.

Theory Contents

Chapte Topics Hour Marks

r s

1 Agrotech- Agricultural textiles 4 6

2 Buildtech- Building / Structural textiles 4 4

3 Clothtech- Functional textiles 2 4

4 Geotech- Geo textiles 4 6

55
 5 Hometech- Home textiles 4 6

6 Indutech- Industrial textiles 4 6

7 Meditech- Medical textiles 4 6

8 Mobitech- Automobile textiles 4 6

9 Oekotech, Ecotech- Environmental textiles 4 6

10 Packtech- Packing textiles 2 4

11 Protech- Protective textiles 4 4

12 Sporttech- Sports textiles 4 6

13 Smarttech- Smart textiles 4 6

48 70
Total

PRACTICALS

1. To study properties of medical cotton

2. To study properties of industrial filters
3. To study properties of packing textiles
4. To study properties of home furnishings
5. To study properties of sports clothing

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Asim kumar Textile Preparation and Dyeing Oxford & IBH Publishing
Roy Co.Pvt. Ltd., 2006
Chaudhari

2 Horrocks, Handbook of Technical Textiles Woodhead Pub. Pvt. Ltd.

A.R, Boca
56
 Raton 2000

3 F. Walter, Coated and Laminated Textiles Woodhead Pub. Pvt. Ltd.

Boca Raton 2000

MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT AND ENGINEERING

CENTRE FOR TEXTILE FUNCTIONS SHIRPUR
ADVANCE DIPLOMA IN TEXTILE WET PROCESSING (ADTWP)
Semester-IV

Subject: INDUSTRIAL SAFETY, MANAGEMENT AND ECO-CONCEPT

Teaching and Examination Scheme

Teaching Scheme Examination Scheme

TH TU PR PAPER TH TES PR OR TW TOTAL
57
 HOURS T
03 -- 2 2 50 20 -- -- 30 100

RATIONALE:
For better functioning of industry safety of property as well as personnel is important. Also pollution-
free environment is to be maintained. This subject helps to know measurements for safety,
accident/hazard free working at individual and production level.
It covers various systems of management required for proper control and development of industry,
different measures to avoid environment pollution and its audit and standards.

OBJECTIVE:
1. To understand the causes of accidents, safety measures to avoid accidents.
2. To know health hazards to personnel due to industrial atmosphere.
3. To know ecological concept and various techniques to make environment free of pollution.
4. To understand different management systems and information systems.

Theory Contents

Chapte Topics Hours Marks

r

Industrial Safety

1. Concept and importance of safety measures in textile 2 2

processing department
2 Factors responsible for accidents in textile mills 2 2

3 Factors to be considered for accident free working- 3 4

flooring, machine,
lightning, drainage, maintenance, transportation,

58
 awareness of safety among workers,
storage system and safe handling of various chemicals
4 Transport, handling and storage of flammable liquids, 2 2
gases
and Toxic materials
5 Occupational health and safety management 2 2
techniques
6 Fire and accidents, statutory precautions required to be 2 2
taken and
existing practices.
7 Practice of industrial safety in textile mills 2 2

Eco-cocept

8 Definition, scope and Importance of Environmental 2 3

studies.
9 Environmental Pollutions and its effects on Health and 2 3
life forms
10 Social relevance of environmental issues 2 3

11 Elements of Ecology and Ecological balance 2 3

12 Environmental policies, Laws and Act 2 3

13 Environmental/Ecological Audits, their relevance to 2 3

fabric, dyes, auxiliaries, packaging
14 Eco-labels, Eco- standards, their evaluation and audit 2 2

15 Concept of Organic Cotton, Colored Cotton, Natural Dyes 4 2

Ecofriendly Textile Wet Processing
Management

16 Introduction to Industrial Engineering and productivity 2 2

17 Work study, Method Study and Time Study 2 6

18 Concept of PERT, CPM and Operational Research (OR) 3 6

19 Management decision making, Linear programming, 2 6

Network analysis
20 Production Inventory System 2 4

21 Management Information System 2 4

22 Various Case studies related to textile field 2 4

Total 48 70

59
PRACTICALS
1. Prepare the process chart of Methods/work measurement study for the batching process
2. Prepare the process flow chart of Methods/work measurement study for RFD process
3. Prepare the process flow chart of Methods/work measurement study for dyeing process
4. Prepare the process flow chart of Methods/work measurement study for Santa Stretch m/c
5. Prepare the process flow chart of Methods/work measurement study for Slitter machine
6. Prepare the process flow chart of Methods/work measurement study for Relax dryer
7. Prepare the process flow chart of Methods/work measurement study for compacting machine
8. Prepare the process flow chart of Methods/work measurement study for Stenter machine

REFERENCE BOOKS-

Sr. Author Title Publisher

No
.

1 Martand Industrial Engineering and S. Chand & Co. Ltd.

Telsang Production management New Delhi, 2009
2 O. P. Khanna Industrial Engineering Dhanpal Rai & Sons, New
Delhi

60