PV Elite® 2019

Project Data Page:

 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER

Table of Contents

Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 10
Flg Calc [Int P]: FLANGE 11
Flg Calc [Int P]: FLANGE 15
Internal Pressure Calculations: 19
External Pressure Calculations: 25
Element and Detail Weights: 29
Wind Load Calculation: 31
Earthquake Load Calculation: 33
Center of Gravity Calculation: 34
Horizontal Vessel Analysis (Ope.) 35
Horizontal Vessel Analysis (Test) 41
Conical Section: CONE 46
MDMT Summary: 51
Vessel Design Summary: 52
 PV Elite® 2019

Cover Page

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER

Revision # : REV -0
Client Name : ANAVEEY ENGINEERING PVT.LTD
Drawing # : KETTLE TYPE REBOLIER

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\HP1\DESKTOP\KETTLE TYPE REBOILER KE301.

Date of Analysis : Sep 22,2022 7:39pm

PV Elite 2019, January 2019

 PV Elite® 2019

Title Page

Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
 PV Elite® 2019

DESIGN BY -
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KETTLE TYPE REBOLIER
PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 3 of 53
Warnings and Errors: Step: 0 7:39pm Sep 22,2022

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER
PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 4 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

PV Elite Vessel Analysis Program: Input Data

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KETTLE TYPE REBOLIER

Design Internal Pressure (for Hydrotest) 3 kgf/cm²

Design Internal Temperature 200.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code IS-875 2015

Basic Wind Speed for IS-875 70 km/hr
Wind Zone Number 1
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
 PV Elite® 2019

DESIGN BY -
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KETTLE TYPE REBOLIER
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FileName : kettle type reboiler KE301 Page 5 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IS-1893-SCM

Importance Factor for IS-1893 1.000
Soil Factor 1.000
Zone Number 1.000
Percent Seismic for Hydrotest 0.000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Spherical
Description LEFT SIDE DISH
Distance "FROM" to "TO" 5 cm
Inside Diameter 1750 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 976.85 kgf/cm²
Allowable Stress, Hydrotest 1828.3 kgf/cm²
Material Density 0.008027 kg/cm³
P Number Thickness 0 mm
Yield Stress, Operating 1465.3 kgf/cm²
External Pressure Chart Name HA-1
UNS Number S30400
 PV Elite® 2019

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FileName : kettle type reboiler KE301 Page 6 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

Product Form Plate

Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20

Element To Node 30
Element Type Cylinder
Description SHELL NO 1
Distance "FROM" to "TO" 350 cm
Inside Diameter 1750 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 20

Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 43.75 cm
Width of Saddle 204 mm
Height of Saddle at Bottom 1314 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Element From Node 20

Detail Type Saddle
Detail ID New Sdl
Dist. from "FROM" Node / Offset dist 320 cm
Width of Saddle 204 mm
Height of Saddle at Bottom 1314 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 306 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
 PV Elite® 2019

DESIGN BY -
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FileName : kettle type reboiler KE301 Page 7 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

Moment Factor 3.0

Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Element From Node 30

Element To Node 40
Element Type Conical
Description CONE
Distance "FROM" to "TO" 150 cm
Inside Diameter 1750 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Cone Diameter at "To" End 600 mm
Design Length of Cone 1500 mm
Half Apex Angle of Cone 30.0 degrees
Toriconical (Y/N) N
Weld is pre-Heated No

Element From Node 40

Element To Node 50
Element Type Cylinder
Description SHELL NO 2
Distance "FROM" to "TO" 10 cm
Inside Diameter 600 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 50

 PV Elite® 2019

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FileName : kettle type reboiler KE301 Page 8 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

Element To Node 60
Element Type Flange
Description RIGHT SIDE FLANGE
Distance "FROM" to "TO" 4 cm
Flange Inside Diameter 600 mm
Element Thickness 40 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Weld is pre-Heated No

Element From Node 60

Element To Node 70
Element Type Flange
Description LEFT SIDE FLANGE
Distance "FROM" to "TO" 4 cm
Flange Inside Diameter 600 mm
Element Thickness 40 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Weld is pre-Heated No

Element From Node 70

Element To Node 80
Element Type Cylinder
Description SHELL NO 3
Distance "FROM" to "TO" 50 cm
Inside Diameter 600 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
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PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 9 of 53
Input Echo: Step: 1 7:39pm Sep 22,2022

Design Internal Pressure 3 kgf/cm²

Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Weld is pre-Heated No

Element From Node 80

Element To Node 90
Element Type Torisphe.
Description
Distance "FROM" to "TO" 5 cm
Inside Diameter 600 mm
Element Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 3 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.0546 kgf/cm²
Design Temperature External Pressure -20 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Tori Head Crown Radius 620 mm
Tori Head Knuckle Radius 37.2 mm
Weld is pre-Heated No

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER
PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 10 of 53
XY Coordinate Calculations: Step: 2 7:39pm Sep 22,2022

XY Coordinate Calculations:

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

cm cm cm cm

LEFT SIDE DISH 5 ... 5 ...

SHELL NO 1 355 ... 350 ...
CONE 505 ... 150 ...
SHELL NO 2 515 ... 10 ...
RIGHT SIDE FLAN 519.952 ... 4 ...
LEFT SIDE FLANG 519.952 ... -4 ...
SHELL NO 3 569.952 ... 50 ...
80 90 574.952 ... 5 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER
PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 11 of 53
Flg Calc [Int P]: FLANGE Flng: 3 7:39pm Sep 22,2022

Flange Input Data Values Description: FLANGE :

RIGHT SIDE FLANGE

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 3.00 kgf/cm²
Design Temperature 200 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 600.0000 mm
Flange Outside Diameter A 733.425 mm
Flange Thickness t 40.0000 mm

Flange Material SA-240 304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 976.85 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Length of Weld Leg at Back of Ring tw 0.0000 mm

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 701.675 mm

Nominal Bolt Diameter a 12.0000 mm
Type of Threads TEMA Metric
Number of Bolts 20

Flange Face Outside Diameter Fod 685.800 mm

Flange Face Inside Diameter Fid 620.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 620.000 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm

ASME Code, Section VIII Division 1, 2017

Corroded Flange ID, Bcor = B+2*Fcor 600.000 mm

 PV Elite® 2019

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PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 12 of 53
Flg Calc [Int P]: FLANGE Flng: 3 7:39pm Sep 22,2022

Corroded Large Hub, g1Cor = g1-ci 0.000 mm

Corroded Small Hub, g0Cor = go-ci 0.000 mm
Code R Dimension, R = (C-B)/2 - g1 50.837 mm

Gasket Contact Width, N = (Go - Gi) / 2 32.900 mm

Basic Gasket Width, bo = N / 2 16.450 mm
Effective Gasket Width, b = Cb sqrt(bo) 10.220 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 685.800 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 685.8² * 3.0
= 11081.677 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 10.2204 * 3.1416 * 685.8 * 0.0 * 3.0
= 0.000 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 600.0² *3.0/4
= 8482.288 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 11082 - 8482
= 2599.389 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 11082 + 0 + 0, 0 )
= 11081.677 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.0*10.2204*3.141*685.8+0.0*0.0*0.0
= 0.000 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11082/1758, 0/1758
= 6.305 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 12.0 + 6 * 40.0/(0.0 + 0.5)
= 504.000 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 701.675 * sin( 3.142/20 )
= 109.766 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 109.766/( 2 * 12.0 + 40.0 )), 1 )
= 1.3096

Bolting Information for TEMA Metric Thread Series (Non Mandatory):

Distance Across Corners for Nuts 24.250 mm
 PV Elite® 2019

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FileName : kettle type reboiler KE301 Page 13 of 53
Flg Calc [Int P]: FLANGE Flng: 3 7:39pm Sep 22,2022

Circular Wrench End Diameter a 0.000 mm

Minimum Actual Maximum

Bolt Area, cm² 6.305 14.480

Radial Distance between Hub and Bolts: 15.880 50.837
Radial Distance between Bolts and Edge: 15.880 15.875
Circ. Spacing between the Bolts: 31.750 109.766 504.000

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 6.3047 + 14.4796 )/2
= 18266.04 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 11082 - 11082
= 0.00 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 701.675 - 685.8 )/2
= 7.9375 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 50.8375 + 0.0 + 7.9375 )/2
= 29.3875 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 50.8375 + ( 0.0/2.0 )
= 50.8375 mm

Summary of Moments for Internal Pressure: (kgf-m.)

Loading Force Distance Bolt Corr Moment

End Pressure, Md 8482. 50.8375 1.3096 565.

Face Pressure, Mt 2599. 29.3875 1.3096 100.
Gasket Load, Mg 0. 7.9375 1.3096 0.
Gasket Seating, Matm 18266. 7.9375 1.3096 190.

Total Moment for Operation, Mop 665. kgf-m.

Total Moment for Gasket seating, Matm 190. kgf-m.

Effective Hub Length, ho = 0.000 mm

Hub Ratio, h/h0 = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000
Factors from Figure 2-7.1 K = 1.222
T = 1.830 U = 10.752
Y = 9.784 Z = 5.047

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )
= (9.7842*665)/(40.0²*600.0)
= 677.53 kgf/cm²
Tangential Flange Stress, Seating [STa]:
 PV Elite® 2019

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PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 14 of 53
Flg Calc [Int P]: FLANGE Flng: 3 7:39pm Sep 22,2022

= ( Y * Matm )/( t² * Bcor )

= (9.7842*190)/(40.0²*600.0)
= 193.52 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 11082/14.4796
= 765.33 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/14.4796)
= 0.00 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating Gasket Seating

Actual Allowed Actual Allowed

Tangential Flange 678. 977. 194. 1406.

Bolting 765. 1758. 0. 1758.

Minimum Required Flange Thickness 34.138 mm

Estimated M.A.W.P. ( Operating ) 4.325 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 44.9 kg
Estimated Unfinished Weight of Forging at given Thk 44.9 kg

Flange Rigidity Based on Required Thickness [ASME]:

Warning: No rigidity calculation possible for this geometry. Check hub and other dimensions.

Flange Rigidity Based on Given Thickness [ASME]:

Warning: No rigidity calculation possible for this geometry. Check hub and other dimensions.

Could not determine the MDMT for this flange, because an

adjoining cylinder was not attached. The MDMT calculation
depends on the attached cylinder, please add one.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

 PV Elite® 2019

DESIGN BY -
TKT ENGINEERING PVT LTD
KETTLE TYPE REBOLIER
PV Elite 2019 Licensee: SPLM Licensed User
FileName : kettle type reboiler KE301 Page 15 of 53
Flg Calc [Int P]: FLANGE Flng: 4 7:39pm Sep 22,2022

Flange Input Data Values Description: FLANGE :

LEFT SIDE FLANGE

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 3.00 kgf/cm²
Design Temperature 200 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 600.0000 mm
Flange Outside Diameter A 733.425 mm
Flange Thickness t 40.0000 mm

Flange Material SA-240 304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 976.85 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Length of Weld Leg at Back of Ring tw 0.0000 mm

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 701.675 mm

Nominal Bolt Diameter a 12.0000 mm
Type of Threads TEMA Metric
Number of Bolts 20

Flange Face Outside Diameter Fod 685.800 mm

Flange Face Inside Diameter Fid 620.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 685.800 mm

Gasket Inside Diameter Gi 620.000 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm

ASME Code, Section VIII Division 1, 2017

Corroded Flange ID, Bcor = B+2*Fcor 600.000 mm

 PV Elite® 2019

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FileName : kettle type reboiler KE301 Page 16 of 53
Flg Calc [Int P]: FLANGE Flng: 4 7:39pm Sep 22,2022

Corroded Large Hub, g1Cor = g1-ci 0.000 mm

Corroded Small Hub, g0Cor = go-ci 0.000 mm
Code R Dimension, R = (C-B)/2 - g1 50.837 mm

Gasket Contact Width, N = (Go - Gi) / 2 32.900 mm

Basic Gasket Width, bo = N / 2 16.450 mm
Effective Gasket Width, b = Cb sqrt(bo) 10.220 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 685.800 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 685.8² * 3.0
= 11081.677 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 10.2204 * 3.1416 * 685.8 * 0.0 * 3.0
= 0.000 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 600.0² *3.0/4
= 8482.288 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 11082 - 8482
= 2599.389 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 11082 + 0 + 0, 0 )
= 11081.677 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 0.0*10.2204*3.141*685.8+0.0*0.0*0.0
= 0.000 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11082/1758, 0/1758
= 6.305 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 12.0 + 6 * 40.0/(0.0 + 0.5)
= 504.000 mm

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 701.675 * sin( 3.142/20 )
= 109.766 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 109.766/( 2 * 12.0 + 40.0 )), 1 )
= 1.3096

Bolting Information for TEMA Metric Thread Series (Non Mandatory):

Distance Across Corners for Nuts 24.250 mm
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Flg Calc [Int P]: FLANGE Flng: 4 7:39pm Sep 22,2022

Circular Wrench End Diameter a 0.000 mm

Minimum Actual Maximum

Bolt Area, cm² 6.305 14.480

Radial Distance between Hub and Bolts: 15.880 50.837
Radial Distance between Bolts and Edge: 15.880 15.875
Circ. Spacing between the Bolts: 31.750 109.766 504.000

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 6.3047 + 14.4796 )/2
= 18266.04 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 11082 - 11082
= 0.00 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 701.675 - 685.8 )/2
= 7.9375 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 50.8375 + 0.0 + 7.9375 )/2
= 29.3875 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 50.8375 + ( 0.0/2.0 )
= 50.8375 mm

Summary of Moments for Internal Pressure: (kgf-m.)

Loading Force Distance Bolt Corr Moment

End Pressure, Md 8482. 50.8375 1.3096 565.

Face Pressure, Mt 2599. 29.3875 1.3096 100.
Gasket Load, Mg 0. 7.9375 1.3096 0.
Gasket Seating, Matm 18266. 7.9375 1.3096 190.

Total Moment for Operation, Mop 665. kgf-m.

Total Moment for Gasket seating, Matm 190. kgf-m.

Effective Hub Length, ho = 0.000 mm

Hub Ratio, h/h0 = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000
Factors from Figure 2-7.1 K = 1.222
T = 1.830 U = 10.752
Y = 9.784 Z = 5.047

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t² * Bcor )
= (9.7842*665)/(40.0²*600.0)
= 677.53 kgf/cm²
Tangential Flange Stress, Seating [STa]:
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Flg Calc [Int P]: FLANGE Flng: 4 7:39pm Sep 22,2022

= ( Y * Matm )/( t² * Bcor )

= (9.7842*190)/(40.0²*600.0)
= 193.52 kgf/cm²

Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 11082/14.4796
= 765.33 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/14.4796)
= 0.00 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating Gasket Seating

Actual Allowed Actual Allowed

Tangential Flange 678. 977. 194. 1406.

Bolting 765. 1758. 0. 1758.

Minimum Required Flange Thickness 34.138 mm

Estimated M.A.W.P. ( Operating ) 4.325 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 44.9 kg
Estimated Unfinished Weight of Forging at given Thk 44.9 kg

Flange Rigidity Based on Required Thickness [ASME]:

Warning: No rigidity calculation possible for this geometry. Check hub and other dimensions.

Flange Rigidity Based on Given Thickness [ASME]:

Warning: No rigidity calculation possible for this geometry. Check hub and other dimensions.

Could not determine the MDMT for this flange, because an

adjoining cylinder was not attached. The MDMT calculation
depends on the attached cylinder, please add one.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kgf/cm² mm mm mm kgf/cm²

LEFT SIDE DISH 3 ... ... 1750 976.85

SHELL NO 1 3 ... ... 1750 976.85
CONE 3 ... ... 1750 976.85
SHELL NO 2 3 ... ... 600 976.85
RIGHT SIDE FLANG 3 ... ... 600 976.85
LEFT SIDE FLANGE 3 ... ... 600 976.85
SHELL NO 3 3 ... ... 600 977.01
80 90 3 ... ... 600 977.01

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
kgf/cm² kgf/cm² kgf/cm² mm mm

LEFT SIDE DISH 3 22.2772 32.067 10 1.5

SHELL NO 1 3 11.088 15.9607 10 2.69216
CONE 3 9.61127 13.835 10 3.10864
SHELL NO 2 3 31.9233 45.9523 10 1.5
RIGHT SIDE FLANG 3 4.32529 6.22568 40 34.1376
LEFT SIDE FLANGE 3 4.32529 6.22568 40 34.1376
SHELL NO 3 3 31.9285 45.9523 10 1.5
80 90 3 17.7673 25.5712 10 1.68594

Minimum 4.325 6.226

MAWP: 4.325 kgf/cm², limited by: LEFT SIDE FLANGE.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Spherical Head From 10 To 20 SA-240 304 at 200 °C

LEFT SIDE DISH

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(2*S*E-0.2*P) per UG-27 (d)
= (3.0*875.0)/(2*976.85*1.0-0.2*3.0)
= 1.3440 + 0.0000 = 1.3440 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

= (2*976.85*1.0*10.0)/(875.0+0.2*10.0)
= 22.277 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
= (2*1406.14*1.0*10.0)/(875.0+0.2*10.0)
= 32.067 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R + 0.2*t))/(2*E*t)
= (3.0*(875.0+0.2*10.0))/(2*1.0*10.0)
= 131.550 kgf/cm²

% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 0.852 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 20 To 30 SA-240 304 at 200 °C

SHELL NO 1

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.0*875.0)/(976.85*1.0-0.6*3.0)
= 2.6922 + 0.0000 = 2.6922 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (976.85*1.0*10.0)/(875.0+0.6*10.0)
= 11.088 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.0*10.0)/(875.0+0.6*10.0)
= 15.961 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.0*(875.0+0.6*10.0))/(1.0*10.0)
= 264.300 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 0.568 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Conical Section From 30 To 40 SA-240 304 at 200 °C

CONE

Material UNS Number: S30400

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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

Required Thickness due to Internal Pressure [tr]:

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (3.0*1750.0)/(2*0.866*(976.85*1.0-0.6*3.0))
= 3.1086 + 0.0000 = 3.1086 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*976.85*1.0*10.0*0.866)/(1750.0+1.2*10.0*0.866)
= 9.611 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.14*1.0*10.0*0.866)/(1750.0+1.2*10.0*0.866)
= 13.835 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (3.0*(1750.0+1.2*10.0*0.866))/(2*1.0*10.0*0.866)
= 304.909 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 1.635 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 40 To 50 SA-240 304 at 200 °C

SHELL NO 2

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.0*300.0)/(976.85*1.0-0.6*3.0)
= 0.9230 + 0.0000 = 0.9230 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (976.85*1.0*10.0)/(300.0+0.6*10.0)
= 31.923 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.0*10.0)/(300.0+0.6*10.0)
= 45.952 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.0*(300.0+0.6*10.0))/(1.0*10.0)
= 91.800 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 1.639 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 70 To 80 SA-240 304 at 200 °C

SHELL NO 3

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.0*300.0)/(977.01*1.0-0.6*3.0)
= 0.9229 + 0.0000 = 0.9229 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (977.01*1.0*10.0)/(300.0+0.6*10.0)
= 31.929 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.0*10.0)/(300.0+0.6*10.0)
= 45.952 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (3.0*(300.0+0.6*10.0))/(1.0*10.0)
= 91.800 kgf/cm²

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 1.639 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Torispherical Head From 80 To 90 SA-240 304 at 200 °C

Material UNS Number: S30400

Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 620.0-sqrt((620.0-600.0/2)*(620.0+600.0/2-2*37.2))
= 99.815 mm

M factor for Torispherical Head:

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((620.0+ 0.0)/(37.2+ 0.0)))/4
= 1.7706

Required Thickness due to Internal Pressure [tr]:

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (3.0*620.0*1.7706)/(2*977.01*1.0-0.2*3.0)
= 1.6859 + 0.0000 = 1.6859 mm
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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*977.01*1.0*10.0)/(1.7706*620.0+0.2*10.0)
= 17.767 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*1406.14*1.0*10.0)/(1.7706*620.0+0.2*10.0)
= 25.571 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(M*L+0.2*t))/(2*E*t)
= (3.0*(1.7706*620.0+0.2*10.0))/(2*1.0*10.0)
= 164.968 kgf/cm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.0*300.0)/(977.01*1.0-0.6*3.0)+0.0
= 0.923 mm

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (977.01 * 1.0 * 10.0)/(300.0 + 0.6 * 10.0 )
= 31.929 kgf/cm²

% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 17.773 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 8.093 kgf/cm²

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 5.613 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 7.918 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 6.848 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 5.397 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 4.325 kgf/cm²

UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 4.325 * 1.439
= 8.093 kgf/cm²

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (kgf/cm²):

From To Stress Allowable Ratio Pressure

LEFT SIDE DISH 362.5 1828.3 0.198 8.27

SHELL NO 1 728.4 1828.3 0.398 8.27
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Internal Pressure Calculations: Step: 7 7:39pm Sep 22,2022

CONE 840.3 1828.3 0.460 8.27

SHELL NO 2 249.5 1828.3 0.136 8.15
SHELL NO 3 249.5 1828.0 0.136 8.15
80 90 448.3 1828.0 0.245 8.15

Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description Ambient Operating Ratio

LEFT SIDE DISH 1406.14 976.85 1.439

SHELL NO 1 1406.14 976.85 1.439
CONE 1406.14 976.85 1.439
SHELL NO 2 1406.14 976.85 1.439
RIGHT SIDE FLANGE 1406.14 976.85 1.439
LEFT SIDE FLANGE 1406.14 976.85 1.439
SHELL NO 3 1406.14 977.01 1.439
1406.14 977.01 1.439

Minimum 1.439

Elements Suitable for Internal Pressure.

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External Pressure Calculations: Step: 8 7:39pm Sep 22,2022

External Pressure Calculation Results :

External Pressure Calculations:

Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
cm mm mm kgf/cm²

10 20 No Calc 1770 10 0.0014124 729.116

20 30 544.167 1770 10 0.00017688 174.105
30 40 544.167 1770 10 0.00017688 174.105
40 50 544.167 620 10 0.00031649 311.524
50 60 No Calc ... 40 No Calc No Calc
60 70 No Calc ... 40 No Calc No Calc
70 80 58.3272 620 10 0.0029792 864.582
80 90 No Calc 630 10 0.0019841 794.339

External Pressure Calculations:

External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm kgf/cm² kgf/cm²

10 20 10 2.59109 1.05461 8.2386

20 30 10 9.19207 1.05461 1.31153
30 40 10 9.19207 1.05461 1.31153
40 50 10 5.0955 1.05461 6.69943
50 60 40 16.764 1.05461 No Calc
60 70 40 16.764 1.05461 No Calc
70 80 10 1.96518 1.05461 18.5932
80 90 10 1.84453 1.05461 10.6391

Minimum 1.312

External Pressure Calculations:

Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
cm cm cm**4 cm**4

10 20 No Calc No Calc No Calc No Calc

20 30 544.167 669.394 No Calc No Calc
30 40 544.167 669.394 No Calc No Calc
40 50 544.167 19290.9 No Calc No Calc
50 60 No Calc No Calc No Calc No Calc
60 70 No Calc No Calc No Calc No Calc
70 80 58.3272 1996.91 No Calc No Calc
80 90 No Calc No Calc No Calc No Calc

Elements Suitable for External Pressure.

ASME Code, Section VIII Division 1, 2017

Spherical Head From 10 to 20 Ext. Chart: HA-1 at -20 °C

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External Pressure Calculations: Step: 8 7:39pm Sep 22,2022

LEFT SIDE DISH

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca Sphere OD D/t Factor A B
10.000 1770.00 177.00 0.0014124 729.12
EMAP = B/((D/t)/2) = 729.1157/(177.0/2 ) = 8.2386 kgf/cm²

Results for Required Thickness (Tca):

Tca Sphere OD D/t Factor A B
2.591 1770.00 683.11 0.0003660 360.23
EMAP = B/((D/t)/2) = 360.226/(683.1115/2 ) = 1.0547 kgf/cm²

Cylindrical Shell From 20 to 30 Ext. Chart: HA-1 at -20 °C

SHELL NO 1

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.000 1770.00 5441.67 177.00 3.0744 0.0001769 174.11
EMAP = (4*B)/(3*(D/t)) = (4*174.1055)/(3*177.0) = 1.3115 kgf/cm²

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
9.192 1770.00 5441.67 192.56 3.0744 0.0001547 152.31
EMAP = (4*B)/(3*(D/t)) = (4*152.3088)/(3*192.5573) = 1.0546 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
10.000 1770.00 6693.94 177.00 3.7819 0.0001423 140.08
EMAP = (4*B)/(3*(D/t)) = (4*140.078)/(3*177.0) = 1.0552 kgf/cm²

Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at -20 °C

CONE

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.000 1770.00 5441.67 177.00 3.0744 0.0001769 174.11
EMAP = (4*B)/(3*(D/t)) = (4*174.1055)/(3*177.0) = 1.3115 kgf/cm²

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
9.192 1770.00 5441.67 192.56 3.0744 0.0001547 152.31
EMAP = (4*B)/(3*(D/t)) = (4*152.3088)/(3*192.5573) = 1.0546 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
10.000 1770.00 6693.94 177.00 3.7819 0.0001423 140.08
EMAP = (4*B)/(3*(D/t)) = (4*140.078)/(3*177.0) = 1.0552 kgf/cm²
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External Pressure Calculations: Step: 8 7:39pm Sep 22,2022

Cylindrical Shell From 40 to 50 Ext. Chart: HA-1 at -20 °C

SHELL NO 2

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.000 620.00 5441.67 62.00 8.7769 0.0003165 311.52
EMAP = (4*B)/(3*(D/t)) = (4*311.5236)/(3*62.0) = 6.6994 kgf/cm²

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
5.095 620.00 5441.67 121.68 8.7769 0.0000978 96.24
EMAP = (4*B)/(3*(D/t)) = (4*96.2433)/(3*121.6761) = 1.0546 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
10.000 620.00 192908.98 62.00 50.0000 0.0002896 285.03
EMAP = (4*B)/(3*(D/t)) = (4*285.0294)/(3*62.0) = 6.1297 kgf/cm²

Cylindrical Shell From 70 to 80 Ext. Chart: HA-1 at -20 °C

SHELL NO 3

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
10.000 620.00 583.27 62.00 0.9408 0.0029792 864.58
EMAP = (4*B)/(3*(D/t)) = (4*864.582)/(3*62.0) = 18.5932 kgf/cm²

Results for Required Thickness (Tca):

Tca OD SLEN D/t L/D Factor A B
1.965 620.00 583.27 315.49 0.9408 0.0002535 249.55
EMAP = (4*B)/(3*(D/t)) = (4*249.555)/(3*315.4931) = 1.0547 kgf/cm²

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
10.000 620.00 19969.12 62.00 32.2083 0.0002903 285.73
EMAP = (4*B)/(3*(D/t)) = (4*285.7285)/(3*62.0) = 6.1447 kgf/cm²

Torispherical Head From 80 to 90 Ext. Chart: HA-1 at -20 °C

Elastic Modulus from Chart: HA-1 at -20 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):

Tca Crown Rad Ro/t Factor A B
10.000 630.00 63.00 0.0019841 794.34
EMAP = B/(Ro/t) = 794.3386/63.0 = 12.6085 kgf/cm²

Results for Required Thickness (Tca):

Tca Crown Rad Ro/t Factor A B
1.845 630.00 341.55 0.0003660 360.23
EMAP = B/(Ro/t) = 360.2319/341.5501 = 1.0547 kgf/cm²

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

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External Pressure Calculations: Step: 8 7:39pm Sep 22,2022

pressure for this head.

Material UNS Number: S30400

Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 620.0-sqrt((620.0-600.0/2)*(620.0+600.0/2-2*37.2))
= 99.815 mm

M factor for Torispherical Head:

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((620.0+ 0.0)/(37.2+ 0.0)))/4
= 1.7706

Required Thickness due to Internal Pressure [tr]:

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (1.761*620.0*1.7706)/(2*977.01*1.0-0.2*1.761)
= 0.9896 + 0.0000 = 0.9896 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*977.01*1.0*10.0)/(1.7706*620.0+0.2*10.0))/1.67
= 10.639 kgf/cm²

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 12.61, 10.6391 )
= 10.639 kgf/cm²

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

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Element and Detail Weights: Step: 9 7:39pm Sep 22,2022

Element and Detail Weights:

Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg cm³ kg cm³ kg

10 20 412.773 1523345 412.773 1523345 ...

20 30 1553.43 8418486 1553.43 8418486 ...
30 40 518.269 1756346 518.269 1756346 ...
40 50 15.383 28274.3 15.383 28274.3 ...
50 60 44.8661 ... 44.8661 ... ...
60 70 44.8661 ... 44.8661 ... ...
70 80 76.9151 141372 76.9151 141372 ...
80 90 35.8337 31500.5 35.8337 31500.5 ...

Total 2702 11899325.00 2702 11899325.00 0

Weight of Details:

Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg cm cm

20 Sadl 50.6475 43.75 108.45 Lft Sdl

20 Sadl 50.6475 320 108.45 New Sdl

Total Weight of Each Detail Type:

Saddles 101.3

Sum of the Detail Weights 101.3 kg

Weight Summation Results: (kg)

Fabricated Shop Test Shipping Erected Empty Operating

Main Elements 2702.3 2702.3 2702.3 2702.3 2702.3 2702.3

Saddles 101.3 101.3 101.3 101.3 101.3 101.3
Test Liquid ... 11894.0 ... ... ... ...

Totals 2803.6 14697.6 2803.6 2803.6 2803.6 2803.6

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 2803.6 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 14697.6 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 2803.6 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 2803.6 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 2803.6 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 2803.6 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 2803.6 kg
Field Test Wt. - Empty Weight + Water (Full) 14697.6 kg

Note:
The Corroded Weight and thickness are used in the Horizontal
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Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements:

Surface
From To Area
cm²

10 20 51991.8
20 30 194622
30 40 60464.9
40 50 1947.79
50 60 2318.97
60 70 2318.97
70 80 9738.94
80 90 4518.18

Total 327921.188 cm²

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Wind Load Calculation: Step: 10 7:39pm Sep 22,2022

Wind Load Calculations per India Std. IS-875 (Section 4) - 2015

Input Values:

Wind Design Code IS-875 2015

Basic Wind Speed for IS-875 70 km/hr
Wind Zone Number 1
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No

Calculated Values:

Vessel Length to Diameter ratio: 3.951

Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2,1 * k3 * k4 (for the 1st element)
= 19.4 * 1.0 * 1.05 * 1.0 * 1.0
= 20.415 meters/s

Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 * pz, Kd * Ka * Kc * 0.6 * Vz²)
= max( 0.7 * 250.073, 1.0 * 0.98 * 1.0 * 0.6 * 20.42²)
= 245.1 N/m²

Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 1.3 * 0.765 * 245.069
= 250.6 N

From Height k1 k2 k3 Vz Cf
m m/sec

10 1.31 1.0000 1.0500 1.0000 20.42 0.7650

20 1.31 1.0000 1.0500 1.0000 20.42 0.7650
30 1.31 1.0000 1.0500 1.0000 20.42 0.7650
40 1.31 1.0000 1.0500 1.0000 20.42 0.7650
50 1.31 1.0000 1.0500 1.0000 20.42 0.7650
60 1.31 1.0000 1.0500 1.0000 20.42 0.7650
70 1.31 1.0000 1.0500 1.0000 20.42 0.7650
80 1.31 1.0000 1.0500 1.0000 20.42 0.7650

Wind Load Calculation:

Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
cm cm cm² kgf/m² kgf
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Wind Load Calculation: Step: 10 7:39pm Sep 22,2022

10 20 131.4 212.4 13364.9 25.0003 25.5522

20 30 131.4 212.4 74340 25.0003 142.13
30 40 131.4 143.4 21510 25.0003 41.1249
40 50 131.4 74.4 744 25.0003 1.42245
50 60 131.4 72 288 25.0003 0.55063
60 70 131.4 72 288 25.0003 0.55063
70 80 131.4 74.4 3720 25.0003 7.11225
80 90 131.4 74.4 906.743 25.0003 1.7336

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Earthquake Load Calculation: Step: 11 7:39pm Sep 22,2022

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.

Soil Factor ß 1.0000

Importance Factor as Entered by User I 1.0000
Zone Number 1
Value of Alpha o per table 2 and Zone 0.0100

Horizontal Seismic Coefficient (Alpha h):

= ß * I * Alpha o
= 1.0 * 1.0 * 0.01
= 0.0100

Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 280.36 * 0.01
= 2.8 kgf

Earthquake Load Calculation:

Earthquake Earthquake Element

From To Height Weight Ope Load
cm kgf kgf

10 20 87.5 280.363 2.80363

20 Sadl 87.5 280.363 2.80363
Sadl 30 87.5 280.363 2.80363
20 30 87.5 280.363 2.80363
30 40 87.5 280.363 2.80363
40 50 30 280.363 2.80363
50 60 30 280.363 2.80363
60 70 30 280.363 2.80363
70 80 30 280.363 2.80363
80 90 30 280.363 2.80363

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Center of Gravity Calculation: Step: 12 7:39pm Sep 22,2022

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 186.875 cm

Center of Gravity of Bare Shell New and Cold 214.445 cm

Center of Gravity of Bare Shell Corroded 214.445 cm

Vessel CG in the Operating Condition 213.449 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 213.449 cm
Vessel CG in the Test Condition 192.692 cm

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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Operating Case

Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 880.0 * 10.0 ), 2 * 490.0 )
= 350.3410 mm

Input and Calculated Values:

Vessel Mean Radius Rm 880.00 mm

Stiffened Vessel Length per 4.15.6 L 355.00 cm
Distance from Saddle to Vessel tangent a 490.00 mm

Saddle Width b 204.00 mm

Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 87.50 cm

Shell Allowable Stress used in Calculation 976.85 kgf/cm²

Head Allowable Stress used in Calculation 976.85 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 1364.47 kgf

Horizontal Vessel Analysis Results: Actual Allowable

kgf/cm² kgf/cm²

Long. Stress at Top of Midspan 131.00 976.85

Long. Stress at Bottom of Midspan 133.00 976.85
Long. Stress at Top of Saddles 141.01 976.85
Long. Stress at Bottom of Saddles 127.01 976.85

Tangential Shear in Shell 9.89 586.11

Circ. Stress at Horn of Saddle 81.65 1221.07
Circ. Compressive Stress in Shell 2.96 976.85

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 220.2/2 + 0 ) * 1314.0/1550.1854
= 279.9 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 73.82, 0.0, 0 ) * 1314.0/2762.5
= 35.1 kgf
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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 28.04, 0.0, 0 ) * 1314.0/2762.5
= 13.3 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 28/2 + 0 ) * 1314.0/1550.1854
= 35.6 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1085 + Max( 35, 280, 13, 36 )
= 1364.5 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1415.12 kgf
Transverse Shear Load Saddle Ft 110.09 kgf
Longitudinal Shear Load Saddle 73.82 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0177 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1364*49.0[1-(1-49.0/355.0+(88.0²-87.5²)/
(2*49.0*355.0))/(1+(4*87.5)/(3*355.0))]
= -233.6 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1364*355/4(1+2(88²-88²)/(355²))/(1+(4*88)/
(3*355))-4*49/355
= 244.1 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.0 * 880.0/(2*10.0) - 244.1/(pi*880.0²*10.0)
= 131.00 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.0 * 880.0/(2 * 10.0) + 244.1/(pi * 880.0² * 10.0 )
= 133.00 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.0*880.0/(2*10.0)--233.6/(0.1066*pi*880.0²*10.0)
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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

= 141.01 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 3.0*880.0/(2*10.0)+-233.6/(0.1923*pi*880.0²*10.0)
= 127.01 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1364( 355.0 - 2 * 49.0)/(355.0 + ( 4 * 87.5/3))
= 743.5 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 743.47/( 880.0 * 10.0 )
= 9.89 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 880.0 * 10.0 )
= 73.170 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 1364 * 0.1/( 10.0 * ( 204.0 + 73.17 + 73.17 ) )
= -2.96 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1364/(4*10.0*(204.0+73.17+73.17)) -
12 * 0.018 * 1364 * 880.0/(355.0 * 10.0²)
= -81.65 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 880.0 * 10.0 ), 2 * 49.0 )
= 350.34 mm

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000017 * 2762.5 * ( 200.0 - 21.1 )
= 8.435 mm

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 880.0 * 10.0 ), 2 * 490.0 )
= 350.3410 mm

Input and Calculated Values:

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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

Vessel Mean Radius Rm 880.00 mm

Stiffened Vessel Length per 4.15.6 L 355.00 cm
Distance from Saddle to Vessel tangent a 490.00 mm

Saddle Width b 204.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 976.85 kgf/cm²

Head Allowable Stress used in Calculation 976.85 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 1897.76 kgf

Horizontal Vessel Analysis Results: Actual Allowable

kgf/cm² kgf/cm²

Long. Stress at Top of Midspan 128.05 976.85

Long. Stress at Bottom of Midspan 135.95 976.85
Long. Stress at Top of Saddles 128.97 976.85
Long. Stress at Bottom of Saddles 133.68 976.85

Tangential Shear in Shell 18.28 586.11

Circ. Stress at Horn of Saddle 113.56 1221.07
Circ. Compressive Stress in Shell 4.12 976.85

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 220.2/2 + 0 ) * 1314.0/1550.1854
= 279.9 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 73.82, 0.0, 0 ) * 1314.0/2762.5
= 35.1 kgf

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 28.04, 0.0, 0 ) * 1314.0/2762.5
= 13.3 kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 28/2 + 0 ) * 1314.0/1550.1854
= 35.6 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1618 + Max( 35, 280, 13, 36 )
= 1897.8 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1948.41 kgf
Transverse Shear Load Saddle Ft 110.09 kgf
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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

Longitudinal Shear Load Saddle 73.82 kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0177 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1898*49.0[1-(1-49.0/355.0+(88.0²-0.0²)/
(2*49.0*355.0))/(1+(4*0.0)/(3*355.0))]
= 78.6 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1898*355/4(1+2(88²-0²)/(355²))/(1+(4*0)/
(3*355))-4*49/355
= 961.4 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.0 * 880.0/(2*10.0) - 961.4/(pi*880.0²*10.0)
= 128.05 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.0 * 880.0/(2 * 10.0) + 961.4/(pi * 880.0² * 10.0 )
= 135.95 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.0*880.0/(2*10.0)-78.6/(0.1066*pi*880.0²*10.0)
= 128.97 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 3.0*880.0/(2*10.0)+78.6/(0.1923*pi*880.0²*10.0)
= 133.68 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1898( 355.0 - 2 * 49.0)/(355.0 + ( 4 * 0.0/3))
= 1373.9 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1373.87/( 880.0 * 10.0 )
= 18.28 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
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Horizontal Vessel Analysis (Ope.): Step: 13 7:39pm Sep 22,2022

= 0.78 * sqrt( 880.0 * 10.0 )

= 73.170 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 1898 * 0.1/( 10.0 * ( 204.0 + 73.17 + 73.17 ) )
= -4.12 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1898/(4*10.0*(204.0+73.17+73.17)) -
12 * 0.018 * 1898 * 880.0/(355.0 * 10.0²)
= -113.56 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 880.0 * 10.0 ), 2 * 49.0 )
= 350.34 mm

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Horizontal Vessel Analysis (Test): Step: 14 7:39pm Sep 22,2022

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case

Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 880.0 * 10.0 ), 2 * 490.0 )
= 350.3410 mm

Input and Calculated Values:

Vessel Mean Radius Rm 880.00 mm

Stiffened Vessel Length per 4.15.6 L 355.00 cm
Distance from Saddle to Vessel tangent a 490.00 mm

Saddle Width b 204.00 mm

Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 87.50 cm

Shell Allowable Stress used in Calculation 2003.75 kgf/cm²

Head Allowable Stress used in Calculation 2003.75 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 7080.85 kgf

Horizontal Vessel Analysis Results: Actual Allowable

kgf/cm² kgf/cm²

Long. Stress at Top of Midspan 354.74 2003.75

Long. Stress at Bottom of Midspan 365.15 2003.75
Long. Stress at Top of Saddles 406.67 2003.75
Long. Stress at Bottom of Saddles 334.04 2003.75

Tangential Shear in Shell 51.33 1202.25

Circ. Stress at Horn of Saddle 423.71 3005.62
Circ. Compressive Stress in Shell 15.37 2003.75

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 72.7/2 + 0 ) * 1314.0/1550.1854
= 92.4 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 24.36, 0.0, 0 ) * 1314.0/2762.5
= 11.6 kgf
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Horizontal Vessel Analysis (Test): Step: 14 7:39pm Sep 22,2022

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 6988 + Max( 12, 92, 0, 0 )
= 7080.9 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 7131.50 kgf
Transverse Shear Load Saddle Ft 36.33 kgf
Longitudinal Shear Load Saddle 24.36 kgf

Hydrostatic Test Pressure at center of Vessel: 8.181 kgf/cm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0177 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -7081*49.0[1-(1-49.0/355.0+(88.0²-87.5²)/
(2*49.0*355.0))/(1+(4*87.5)/(3*355.0))]
= -1212.1 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 7081*355/4(1+2(88²-88²)/(355²))/(1+(4*88)/
(3*355))-4*49/355
= 1266.8 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 8.181 * 880.0/(2*10.0) - 1266.8/(pi*880.0²*10.0)
= 354.74 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 8.181 * 880.0/(2 * 10.0) + 1266.8/(pi * 880.0² * 10.0 )
= 365.15 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 8.181*880.0/(2*10.0)--1212.1/(0.1066*pi*880.0²*10.0)
= 406.67 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 8.181*880.0/(2*10.0)+-1212.1/(0.1923*pi*880.0²*10.0)
= 334.04 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

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Horizontal Vessel Analysis (Test): Step: 14 7:39pm Sep 22,2022

= Q(L-2a)/(L+(4*h2/3))
= 7081( 355.0 - 2 * 49.0)/(355.0 + ( 4 * 87.5/3))
= 3858.2 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 3858.19/( 880.0 * 10.0 )
= 51.33 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 880.0 * 10.0 )
= 73.170 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 7081 * 0.1/( 10.0 * ( 204.0 + 73.17 + 73.17 ) )
= -15.37 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -7081/(4*10.0*(204.0+73.17+73.17)) -
12 * 0.018 * 7081 * 880.0/(355.0 * 10.0²)
= -423.71 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 880.0 * 10.0 ), 2 * 49.0 )
= 350.34 mm

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 880.0 * 10.0 ), 2 * 490.0 )
= 350.3410 mm

Input and Calculated Values:

Vessel Mean Radius Rm 880.00 mm

Stiffened Vessel Length per 4.15.6 L 355.00 cm
Distance from Saddle to Vessel tangent a 490.00 mm

Saddle Width b 204.00 mm

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 2003.75 kgf/cm²

Head Allowable Stress used in Calculation 2003.75 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 7700.24 kgf

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Horizontal Vessel Analysis (Test): Step: 14 7:39pm Sep 22,2022

Horizontal Vessel Analysis Results: Actual Allowable

kgf/cm² kgf/cm²

Long. Stress at Top of Midspan 343.91 2003.75

Long. Stress at Bottom of Midspan 375.98 2003.75
Long. Stress at Top of Saddles 347.64 2003.75
Long. Stress at Bottom of Saddles 366.76 2003.75

Tangential Shear in Shell 74.16 1202.25

Circ. Stress at Horn of Saddle 460.77 3005.62
Circ. Compressive Stress in Shell 16.71 2003.75

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 72.7/2 + 0 ) * 1314.0/1550.1854
= 92.4 kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 24.36, 0.0, 0 ) * 1314.0/2762.5
= 11.6 kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 7608 + Max( 12, 92, 0, 0 )
= 7700.2 kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 7750.88 kgf
Transverse Shear Load Saddle Ft 36.33 kgf
Longitudinal Shear Load Saddle 24.36 kgf

Hydrostatic Test Pressure at center of Vessel: 8.181 kgf/cm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0177 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -7700*49.0[1-(1-49.0/355.0+(88.0²-0.0²)/
(2*49.0*355.0))/(1+(4*0.0)/(3*355.0))]
= 319.1 kgf-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
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Horizontal Vessel Analysis (Test): Step: 14 7:39pm Sep 22,2022

= 7700*355/4(1+2(88²-0²)/(355²))/(1+(4*0)/
(3*355))-4*49/355
= 3900.7 kgf-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 8.181 * 880.0/(2*10.0) - 3900.7/(pi*880.0²*10.0)
= 343.91 kgf/cm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 8.181 * 880.0/(2 * 10.0) + 3900.7/(pi * 880.0² * 10.0 )
= 375.98 kgf/cm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 8.181*880.0/(2*10.0)-319.1/(0.1066*pi*880.0²*10.0)
= 347.64 kgf/cm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 8.181*880.0/(2*10.0)+319.1/(0.1923*pi*880.0²*10.0)
= 366.76 kgf/cm²

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 7700( 355.0 - 2 * 49.0)/(355.0 + ( 4 * 0.0/3))
= 5574.5 kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 5574.54/( 880.0 * 10.0 )
= 74.16 kgf/cm²

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 880.0 * 10.0 )
= 73.170 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 7700 * 0.1/( 10.0 * ( 204.0 + 73.17 + 73.17 ) )
= -16.71 kgf/cm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -7700/(4*10.0*(204.0+73.17+73.17)) -
12 * 0.018 * 7700 * 880.0/(355.0 * 10.0²)
= -460.77 kgf/cm²

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 880.0 * 10.0 ), 2 * 49.0 )
= 350.34 mm

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Conical Section: CONE Cone: 4 7:39pm Sep 22,2022

Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1

Conical Section From 30 To 40 SA-240 304

CONE
Elastic Modulus Data from ASME Section II Part D at -20 °C

Elastic Modulus of Cone Material 0.202E+07 kgf/cm² at -20 °C

Elastic Modulus of Small Cylinder Material 0.202E+07 kgf/cm² at -20 °C
Elastic Modulus of Large Cylinder Material 0.202E+07 kgf/cm² at -20 °C
Elastic Modulus of Large End Reinforcement 0.202E+07 kgf/cm² at -20 °C
Elastic Modulus of Small End Reinforcement 0.202E+07 kgf/cm² at -20 °C

Elastic Modulus Data from ASME Section II Part D at 200 °C

Elastic Modulus of Cone Material 0.186E+07 kgf/cm² at 200 °C

Elastic Modulus of Small Cylinder Material 0.186E+07 kgf/cm² at 200 °C
Elastic Modulus of Large Cylinder Material 0.186E+07 kgf/cm² at 200 °C
Elastic Modulus of Large End Reinforcement 0.186E+07 kgf/cm² at 200 °C
Elastic Modulus of Small End Reinforcement 0.186E+07 kgf/cm² at 200 °C

Axial Force on Small End of Cone 0.00 kgf

Axial Force on Large End of Cone 0.00 kgf
Moment on Small End of Cone 0.00 kgf-m.
Moment on Large End of Cone 0.00 kgf-m.

Note: Axial forces and moments are not computed for Horizontal geometries.
Please compute them manually and input them as Miscellaneous Load on the
ends of the cone.

Note: Neither end of Cone is a Line of Support

Maximum Centroid Reinforcement Distance Large End 23.5186 mm

Maximum Centroid Reinforcement Distance Small End 13.9194 mm

Note: No ring was found close enough to the large end to be considered.

Note: No ring was found close enough to the small end to be considered.

Reinforcement Calculations for Cone / Large Cylinder:

Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress 0.00307
Large end max. half apex angle w/o reinforcement 18.213 degrees
Large end actual half apex angle 30.000 degrees

Intermediate Value [k]:

= max( Y / ( Sr * Erl ), 1 )
= max( 0.18165E+10/( 1406.1 * 1859493 ), 1 )
= 1.0000

where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Int. temp.)
= 976.9 * 1859493
= 1816453504.0 kgf/cm²^2
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Conical Section: CONE Cone: 4 7:39pm Sep 22,2022

Decay Length, Cone Large End:

= 2 * sqrt( RL( ts - ca ) )
= 2 * sqrt( 875.0( 10.0 - 0.0 ) )
= 187.083 mm

Required Area of Reinforcement, Large End, Internal [Arl]:

= k*QL*Rl/(Ss*E1))*(1-delta/alpha)*tan(alpha)
= 1.0 * 13.125 * 875.0/( 977 * 1.0 ) *
( 1 - 18.21/30.0 ) * 0.5774
= 2.667 cm²

Force per Length, Cone Large End [QL]:

= P( Rl/2 ) - Faxial/(pi(Dl + Tl)) + Moment/(pi(Rl + Tl/2)(Rl + Tl/2))
= 3.0( 875.0/2 ) - 0.0/(pi(1750.0 + 10.0)) +
0.0/(pi(875.0 + 10.0/2)(875.0 + 10.0/2))
= 13.125 kgf/mm

Area of Reinforcement Available in Large end Shell [Ael]:

= (Ts-t)*sqrt(Rl*Ts)+(Tc-Tr)*sqrt(Rl*Tc/cos(alpha))
= ( 10.0 - 2.6922 ) * SQRT( 875.0 * 10.0 ) +
( 10.0 - 3.1086 ) * SQRT( 875.0 * 10.0/0.866 )
= 13.7628 cm²

Summary of Reinforcement area, Large end, Internal Pressure:

Area of reinforcement required per App. 1-5(1) 2.6668 cm²
Area of reinforcement in shell per App. 1-5(2) 13.7628 cm²
Area of reinforcement in stiffening ring 0.0000 cm²

Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress 0.00075
Large end max. half apex angle w/o reinforcement 1.875 degrees
Large end actual half apex angle 30.000 degrees

Intermediate Value [k]:

= max( Y / ( Srl * Erl ), 1 )
= max( 0.28365E+10/( 1406.1 * 2017232 ), 1 )
= 1.0000

where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Ext. temp.)
= 1406.1 * 2017232
= 2836510464.0 kgf/cm²^2

Allowable Stress of Large End Material (Ext. Temp) 1406.1 kgf/cm²

Allowable Stress of Cone Material (Ext. Temp) 1406.1 kgf/cm²

Required Area of Reinforcement, Large End, External [Arl]:

= (k*QL*Rl*tan(angle)/(Ss*E1))*(1-1/4((P*Rl-QL)/QL)*(delta/alpha)
= (1.0*4.6666*885.0*0.577/(1406*1.0))*
(1-1/4((1.05*885.0-4.667)/4.667)*(1.875/30.0)
= 1.669 cm²

Force per Length, Cone Large End External Pressure [QL]:

= Pext( Rl/2 ) + Faxial/(pi(Dl - Tl)) + Moment/(pi(Rl - Tl/2)(Rl - Tl/2))
= 1.055( 885.0/2 ) + 0.0/(pi(1770.0 - 10.0)) +
0.0/(pi(885.0 - 10.0/2)(885.0 - 10.0/2))
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Conical Section: CONE Cone: 4 7:39pm Sep 22,2022

= 4.667 kgf/mm

Available Area of Reinforcement, Large End, External [Ael]:

= 0.55*( Dl*ts )½ * ( ts + tc/cos(alpha) )
= 0.55 * ( 1770.0 * 10.0 )½ * ( 10.0 + 10.0/0.866 )
= 15.7665 cm²

Summary of Reinforcement Area, Large End, External Pressure:

Area of reinforcement required per App. 1-8(1) 1.6692 cm²
Area of reinforcement in shell per App. 1-8(2) 15.7665 cm²
Area of reinforcement in stiffening ring 0.0000 cm²

Reinforcement Calculations for Cone / Small Cylinder:

Required Area of Reinforcement for Small End under Internal Pressure

Small end ratio of pressure to allowable stress 0.00307
Small end max. half apex angle w/o reinforcement 4.714 degrees
Small end actual half apex angle 30.000 degrees

Intermediate Value [k]:

= max( Y / ( Sr * Ers ), 1 )
= max( 0.18165E+10/( 1406.1 * 1859493 ), 1 )
= 1.0000

where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Int. temp.)
= 976.9 * 1859493
= 1816453504.0 kgf/cm²^2

Decay Length, Cone Small End:

= 1.4 * sqrt( Rs( ts - ca ) )
= 1.4 * sqrt( 300.0( 10.0 - 0.0 ) )
= 76.681 mm

Required Area of Reinforcement, Small End, Internal [Ars]:

= k*QS*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha)
= 1.0 * 4.5 * 300.0/( 977 * 1.0 ) *
( 1 - 4.71/30.0 ) 0.5774
= 0.673 cm²

Force per Length, Cone Small End [QS]:

= P( Rs/2 ) - Faxial/(pi(Ds + Ts)) + Moment/(pi(Rs + Ts/2)(Rs + Ts/2))
= 3.0( 300.0/2 ) - 0.0/(pi(600.0 + 10.0)) +
0.0/(pi(300.0 + 10.0/2)(300.0 + 10.0/2))
= 4.500 kgf/mm

Area of Reinforcement Available in Small End Shell [Aes]:

= 0.78(Rs*Ts)½*((Ts-t)+(Tc-Tr)/cos(alpha) ))
= 0.78(300.0*10.0)½*(( 10.0- 0.923 )+( 10.0-1.066 )/0.87)
= 8.2853 cm²

Summary of Reinforcement Area, Small End, Internal Pressure:

Area of reinforcement required per App. 1-5(3) 0.6725 cm²
Area of reinforcement in shell per App. 1-5(4) 8.2853 cm²
Area of reinforcement in stiffening ring 0.0000 cm²

Required Area of Reinforcement for Small End Under External Pressure

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Conical Section: CONE Cone: 4 7:39pm Sep 22,2022

Allowable Stress of Small End Material (Ext. Temp) 1406.1 kgf/cm²

Allowable Stress of Cone Material (Ext. Temp) 1406.1 kgf/cm²

Intermediate Value [k]:

= max( Y / ( Srs * Ers ), 1 )
= max( 0.28365E+10/( 1406.1 * 2017232 ), 1 )
= 1.0000

where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Ext. temp.)
= 1406.1 * 2017232
= 2836510464.0 kgf/cm²^2

Area of Reinforcement Required in Small End Shell [Ars]:

= k * QS * Rs * tan(alpha) / ( Ss * E1 )
= (1.0*1.6346*310.0*0.5774/(1406*1.0))
= 0.208 cm²

Force per Length, Cone Small End [QS]:

= Pext( Rs/2 ) + Faxial/(pi(Ds - Ts)) + Moment/(pi(Rs - Ts/2)(Rs - Ts/2))
= 1.055( 310.0/2 ) + 0.0/(pi(620.0 - 10.0)) +
0.0/(pi(310.0 - 10.0/2)(310.0 - 10.0/2))
= 1.635 kgf/mm

Area of Reinforcement Available in Small End Shell [Aes]:

= 0.55*(Ds*ts)½*[(ts-t)+(tc-tr)/cos(alpha))]
= 0.55*(620.0*10.0)½*[(10.0-5.095)+(10.0-2.87)/0.866]
= 5.6895 cm²

Summary of Reinforcement Area, Small End, External Pressure:

Area of reinforcement required per App. 1-8(3) 0.2081 cm²
Area of reinforcement in shell per App. 1-8(4) 5.6895 cm²
Area of reinforcement in stiffening ring 0.0000 cm²

Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.

Results for Discontinuity Stresses per Bednar p. 236 2nd Edition

Stress Type Stress Allowable Location

Tensile Stress 209.90 2930.56 Small Cyl. Long.
Compres. Stress -118.40 -2930.56 Small Cyl. Long.
Membrane Stress 181.86 -1465.28 Small End Tang.
Tensile Stress 216.98 2930.56 Cone Longitudinal
Compres. Stress -111.32 -2930.56 Cone Longitudinal
Compres Stress 196.01 -1465.28 Cone Tangential

Tensile Stress 936.49 2930.56 Large Cyl. Long.

Compres. Stress -672.49 -2930.56 Large Cyl. Long.
Membrane Stress -178.82 -1465.28 Large End Tang.
Tensile Stress 956.91 2930.56 Cone Longitudinal
Compres. Stress -652.07 -2930.56 Cone Longitudinal
Compres Stress -137.98 -1465.28 Cone Tangential
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Conical Section: CONE Cone: 4 7:39pm Sep 22,2022

Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.

Maximum Allowable Pressure Calculations for Cone to Shell Junction:

Pressure Pressure Reason

Case kgf/cm² for Failure at this Pressure

MAWP 9.611 Thickness due to internal pressure, Cone Large End

MAPnc 13.835 Thickness due to internal pressure, Cone Large End

These pressures were determined by iteration.

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Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm

LEFT SIDE DIS[16] -196

SHELL NO 1 [16] -196
CONE [16] -196
SHELL NO 2 [16] -196
SHELL NO 3 [16] -196
[16] -196

Warmest MDMT: -196

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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Vessel Design Summary: Step: 17 7:39pm Sep 22,2022

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 1750.000 x 600.000 mm ID

Vessel Design Length, Tangent to Tangent 574.95 cm

Specified Datum Line Distance 5.00 cm

Internal Design Temperature 200 °C

Internal Design Pressure 3.000 kgf/cm²

External Design Temperature -20 °C

External Design Pressure 1.055 kgf/cm²

Maximum Allowable Working Pressure 4.325 kgf/cm²

External Max. Allowable Working Pressure 1.312 kgf/cm²
Hydrostatic Test Pressure 8.093 kgf/cm²

Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C

Wind Design Code IS-875

Earthquake Design Code IS-1893 SCM

Materials of Construction:

Component Normal Impact

Type Material Class Thickness UNS # ized Tested

Shell SA-240 304 ... ... S30400 No No

Head SA-240 304 ... ... S30400 No No
Head SA-240 304 ... ... S30400 No No
Cone SA-240 304 ... ... S30400 No No
Flange SA-240 304 ... ... S30400 No No
Flg Bolting SA-193 B7 ... <= 2 1/2 G41400 No No
Hrz Bolting SA-193 B7 ... 2 1/2 < t <= 4 G41400 No No

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (kgf/cm² & mm):

Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range

LEFT SIDE DISH 3.000 1.05 22.277 0.0000 N/A No

SHELL NO 1 3.000 1.05 11.088 0.0000 N/A No
CONE 3.000 1.05 9.611 0.0000 N/A No
SHELL NO 2 3.000 1.05 31.923 0.0000 N/A No
RIGHT SIDE FLANGE 3.000 1.05 4.325 0.0000 N/A No
LEFT SIDE FLANGE 3.000 1.05 4.325 0.0000 N/A No
SHELL NO 3 3.000 1.05 31.929 0.0000 N/A No
Torisph 3.000 1.05 17.767 0.0000 No No

Element Types and Properties:

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Vessel Design Summary: Step: 17 7:39pm Sep 22,2022

Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type cm cm mm mm mm mm

Sphere 0.0 5.0 ... 10.0 1.5 2.6 1.00 1.00

Cylinder 350.0 350.0 ... 10.0 2.7 9.2 1.00 1.00
Conical 500.0 150.0 ... 10.0 3.1 9.2 1.00 1.00
Cylinder 510.0 10.0 ... 10.0 1.5 5.1 1.00 1.00
Body Flg 515.0 4.0 ... 40.0 34.1 16.8 1.00 1.00
Body Flg 515.0 4.0 ... 40.0 34.1 16.8 1.00 1.00
Cylinder 565.0 50.0 ... 10.0 1.5 2.0 1.00 1.00
Torisph 570.0 5.0 ... 10.0 1.7 1.8 1.00 1.00

Saddle Parameters:
Saddle Width 204.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1314.000 mm
Wear Pad Width 306.000 mm
Wear Pad Thickness 10.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 490.000 mm

Note: The Wind and Seismic loads were not load factored in this analysis.

Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 7750.88 kgf
Maximum Transverse Saddle Shear Load 36.33 kgf
Maximum Longitudinal Saddle Shear Load 24.36 kgf

Weights:
Fabricated - Bare W/O Removable Internals 2803.6 kg
Shop Test - Fabricated + Water ( Full ) 14697.6 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 2803.6 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2803.6 kg
Empty - Fab. + Intls. + Details + Wghts. 2803.6 kg
Operating - Empty + Operating Liquid (No CA) 2803.6 kg
Field Test - Empty Weight + Water (Full) 14697.6 kg

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