The Partner for Machine Tool

Builders

Baruffaldi General Quick guide

Catalogo generale sintetico

WWW.BARUFFALDI.IT

WWW.BARUFFALDI.IT

Rev. 2018
 BARUFFALDI – Since 1927
90 years of Italian mechanical excellence

1972
1932
1927

1955
Motorcycle Certum from ‘30s Fiat Truck ‘70s

The Company started the With high technology

Eng. Cesare Boffelli production of brakes for Baruffaldi Catalog ‘50s knowledge in brake and
Baruffaldi was founded motorcycles in the ‘30s In the ‘50s Baruffaldi clutches The Company
in Milano (Italy) by expanded its business became a partner of
Cesare Boffelli, a area manufacturing truck manufacturers
qualified mechanical brakes and clutches for
engineer, in 1927 several industrial
applications

Baruffaldi reorganized
the company into 2 new
In the ‘70s it began the production units located
production of in Milan area.The total
components for Machine covered area is
Tool industry Baruffaldi entered the 25.000sqm
agricultural and textile
machines industries
2007
1975

PPL “Galaxy” turning lathe ‘70s Baruffaldi Production Units

1984

Agricultural Tractor ‘80s

Today Baruffaldi, with over 90 years of experience, Oggi Baruffaldi, con oltre 90 anni di esperienza, è
is one of the leaders in the Machine Tool Industry una dei leader del settore delle Macchine Utensili
offering high quality products and services offrendo prodotti di alta qualità e servizi in tutto il
worldwide. mondo.

Baruffaldi, The Partner for Machine Tool Builders

2 - BARUFFALDI
 Baruffaldi product Line
Linea prodotti Baruffaldi
TB Servo Turrets TBH Servo Turrets
SATATIC TOOL
TURRETS
SERVO TURRETS

TBMA Axial Driven Tool Turrets TBHMA Axial Driven Tool Turrets TBMR Radial Driven Tool Turrets
DRIVEN TOOL
TURRETS

TAB Servo Turrets

VERTICAL AXIS
TURRETS

TE Electromechanical Turrets
SATATIC TOOL
TURRETS
ELECTROMECHANICAL TURRETS

TEMA Axial Driven Tool Turrets

DRIVEN TOOL
TURRETS

TAN Electromechanical Turrets

VERTICAL AXIS
TURRETS

YAX Standard Unit YAX-C Compact Unit TBYA Axial Driven Tool Turrets TBYR Radial Driven Tool Turret
Y-AXIS SERIES

CE 2-Speed Gearboxes CEA 2-speed Gearboxes CTG 2-Speed Gearboxes

GEARBOXES

BAX-T Unit
B-AXIS

Tool Holder Discs Rotary Tool Holders Coupling Rings

ACCESSORIES

BARUFFALDI - 3
 TB SERVO MOTOR TURRETS

TB Turrets
Servo Turrets with Horizontal Axis

TB-type turrets rotate thanks to a BRUSHLESS SERVO MOTOR controlled by a SERVO DRIVE.
A pneumatic or hydraulic piston locks/unlocks the unit. High rigidity, very accurate positioning
and very high rotating speeds.
The turrets are available with several type of Tool Disc: VDI (standard), BMT, Polygonal open
slot type, Capto and other special Discs.

Main characteristics:
• Disc rotation thanks to a Servo Motor controlled by a Servo Drive
• Very high indexing speed
• Locking and unlocking without axial movement
• Bi-directional rotation
• Absolute positioning
• Hydraulic or pneumatic locking/unlocking systems
• Coolant pressure through the turret up to 70 Bar

Size TB100 TB120 TB160 TB200 TB250 TB320 TB400 TB500

N° of divisions 8-12-16 8 - 12 - 16 - 24
Max Moment of Inertia Kgm² 0,25 0,15÷1,8 0,15÷1,8 0,4÷8 0,4÷8 0,7÷40 20÷100 100
Max Tangential Torque 450 1100 1900 4000 7500 16000 26000 75000
Max Overturning Torque (pressing) Nm 400 1200 2100 6000 12000 25000 41400 50000
Max Lifting Torque (lifting) 150 700 1600 3500 6500 13000 20000 25000
Positioning Accuracy ±4" Deg.
Deg
Accuracy of Repeatability ±1,6" Deg.
PN ● ● ● ● ●
Locking System
HYD ● ● ● ● ● ● ●
Locking/Unlocking: Pneumatic Pressure 5±1 Bar
Locking/Unlocking: Hydraulic Pressure 30±3 Bar

Coolant pressure (standard) 40 Bar

Coolant pressure (special) 70 Bar

TBMA Turrets (With Axial Driven Tools)

Servo Turrets with Horizontal Axis

TBMA-type turrets, with axial driven tools. Discs according to ISO 10889 (ex DIN 69880) norms can be
used. Compact overall dimensions of the driven tool system, very high rotating tools speed, double
sensor switches for the engagement control, high rigidity and even higher performances due to the new
design.

Main characteristics:
• High Speed of the driven tool system up to 6000rpm
• Double proximity switch for the tool engagement control
• Suitable for tooling/coupling: Baruffaldi (standard), DIN 5480 and DIN1809
• 7 turrets sizes, many different possibilities and special applications
• Easy maintenance
• Possibility for forced lubrication in order to increase the working time (100%)
and the speed (8000rpm)

Size TBMA100 TBMA120 TBMA160 TBMA200 TBMA250 TBMA320 TBMA400

VDI 16-20 20-30 30-40 40-50 50 60 60-80
Max Speed rpm 6000 6000 6000 5000 5000 3000 3000
Max Motor Torque Nm 10 16 20 50 55 100 130
Max Power Kw 3 5 6 9 10 15 19
1:1 1:1 1:1 1:1 1:1 1:1 1:1
Ratio
- - 1:1,25 1:1,315 1:1,52 1:1,45 1:1,85
PN ● ● ● ● ●
Locking System
HYD ● ● ● ● ● ●

Baruffaldi
Live Tooling System - DIN 1809 -
- DIN 5480 -
This table shows the characteristic of the Driven Tool Unit, for the turret see the TB’s data sheet.

4 - BARUFFALDI
 TBMR Turrets (With Radial Driven Tools)
Servo Turrets with Horizontal Axis

TBMR-type turrets, with radial driven tools. The tools are located on discs with radial seats with VDI system
(as per ISO 10889 norms) or according to BMT system (Base Mounted Tool Holder). High speed, automatic
engagement and disengagement of the rotating tool during turret indexing cycle, short or extended neck
useful for back machining operations, strong housing and high flexibility.

Main characteristics:
• Double proximity switch for the tool engagement control
• High rigidity, due to the new design
• Wide range 160-200-250-320
• Possibility to use 8-12-16-24 position discs
• Possibility to use VDI 20-30-40-50-60
• BMT coupling (Base Mounted Toolholder) 45-55-65-75-85
• Suitable for tooling/coupling: Baruffaldi (standard) and DIN 5480
• Easy maintenance

Size TBMR120 TBMR160 TBMR200 TBMR250 TBMR320

VDI 20 30 40-50 50 60
BMT / 45-55 55-65 65-75 75-85
Max Speed rpm 6000 6000 5000 5000 3000
Max Motor Torque Nm 16 20 50 55 100
Max Power Kw 5 6 9 10 15
Ratio 1:1 1:1 1:1 1:1 1:1
PN ● ● ● ●
Locking System
HYD ● ● ● ● ●
Baruffaldi
Live Tooling System BMT
DIN 5480
This table shows the characteristic of the Driven Tool Unit, for the turret see the TB’s data sheet.

BARUFFALDI - 5
 ECO LINE -TBH SERVO MOTOR TURRETS

TBH Turrets
Servo Turrets with Horizontal Axis

A new ECO LINE of Servo Turrets has been designed, in order to match the global competition. They
use a fully hydraulic locking system and rotate thanks to a BRUSHLESS SERVO MOTOR controlled by a
SERVO DRIVE.
TBH turrets have a extremely simple design, really high performances and request a minimum
maintenance.

Main characteristics:
• Disc rotation thanks to a Servo Motor controlled by a Servo Drive
• Very high indexing speed
• Locking and unlocking without axial movement
• Bi-directional rotation
• Absolute positioning
• Hydraulic or pneumatic locking/unlocking systems
• Coolant pressure through the turret up to 70 Bar

Size TBH160 TBH200 TBH250

N° of divisions 8 – 12 – 16 - 24
Max Moment of Inertia Kgm² 0,15÷1,8 0,4÷8 0,4÷8
Max Tangential 1900 4000 7500
Max Overturning Torque (pressing) Nm 2100 6000 12000
Max Overturning Torque (lifting) 1600 3500 6500
Positioning Accuracy ±4"
Deg.
Accuracy of Repeatability ±1,6"
Hydraulic Locking Pressure 40 ± 3 30 ± 3
Coolant pressure (standard) bar 40
Coolant pressure (special) 70

TBHMA Turrets (With Axial Driven Tools)

Servo Turrets with Horizontal Axis

TBHMA-type turrets, ECO Line Servo Turrets with axial driven tools. Discs according to ISO 10889 (ex DIN
69880) norms can be used. Compact overall dimensions of the driven tool system, very high rotating
tools speed, double sensor switches for the tool engagement control.
Possibility for forced lubrication in order to increase the working time (100%) and the speed
(8000rpm).

Main characteristics:
• High Speed of the driven tool system up to 6000rpm
• Double proximity switch for the tool engagement control
• Suitable for tooling/coupling: Baruffaldi (standard), DIN 5480 and DIN1809
• Easy maintenance
• Possibility for forced lubrication in order to increase the working time (100%)
and the speed (8000rpm)

Size TBHMA160 TBHMA200 TBHMA250

VDI 30-40 40-50 50
Max Speed rpm 6000 5000 5000
Max Motor Torque Nm 20 50 55
Max Power Kw 6 9 10
Hydraulic Locking Pressure 40 ± 3 30 ± 3
Coolant pressure (standard) bar 40
Coolant pressure (special) 70
Baruffaldi
Live Tooling System DIN 1809
DIN 5480
This table shows the characteristic of the Driven Tool Unit, for the turret see the TBH’s data sheet.

6 - BARUFFALDI
 VERTICAL AXIS TURRETS
TAB Bi-directional Turrets
Servo Turrets with Vertical Axis
They use a fully hydraulic locking system and rotate thanks to a BRUSHLESS SERVO MOTOR controlled
by a SERVO DRIVE.
TAB turrets are bi-directional, no body lifting during the indexing rotation, really simple design, really
high performances and request a minimum maintenance.
Turrets can carry 4/6 tools as per DIN 3425 norms; on demand, they can be supplied with a different
number of faces.

Size TAB 210 TAB 265 TAB 340

N° of stations 4-6
Max Moment of Inertia Kgm² 4 9 22
Max Tangential Torque 3200 6560 13850
Max Overturning Torque (pressing)* Nm 6600 13800 29500
Max Overturning Torque (lifting)* 2600 5000 10900
* Distance from turret axis mm 200 250 300

Positioning Accuracy ±4" Deg.

Deg.
Accuracy of Repeatability ±1,6" Deg.
Hydraulic Locking Pressure Bar 40 Bar

TAN Mono-directional Turrets

Electromechanical Turrets with Vertical Axis
TAN series turrets is fully electromechanical and consist of a fixed basis and a rotating head both made
of hardened and ground steel.
A single 3-phase asynchronous motor controls release, rotation, positioning and locking.
TAN series turrets can be mounted with the axis in horizontal, vertical or slanting position. Turrets can
carry 4/6 tools as per DIN 3425 norms

Size TAN 160 TAN 210 TAN 265 TAN 340 TAN 440
N° of stations 4 4-6
Max Moment of Inertia Kgm² 1 3 8 21 55
Max weight to be carried Kg 35 75 120 220 320
Max Tangential Torque 1100 1800 3600 12000 22000
Nm
Out of Balance in Horizontal Axis 8 35 130 200 400
Positioning Accuracy Deg. ±6"
Accuracy of Repetibility Deg. ±2"
Motor Voltage 110 – 220 – 380 – 400
V
Brake Voltage 24

ELECTROMECHANICAL HORIZONTAL AXIS TURRETS

TE Turrets
Electromechanical Turrets with Horizontal Axis
The TE turrets, horizontal vertical axis units, are totally electromechanical.
A single AC Motor drives the unlocking movement, rotation, positioning and locking movement.
They do not require any additional hydraulic or pneumatic connection.

Bi-directional rotation and easy control by the interface PLC of the machine

Size TE120 TE160 TE200 TE250

N° of division 8 – 12
Max Moment of Inertia 0,15÷1,8 0,4÷8
Max Tangential Torque 1100 1900 4000 7500
Max Overturning Torque (pressing) Nm 1200 2100 6000 12000
Max Overturning Torque (lifting) 700 1600 3500 6500
Positioning Accuracy ±4"
Deg.
Accuracy of Repeatability ±1,6"
Indexing frequency n°/h 800 700 550 400
Motor Voltage V 110– 220 – 380 – 400

BARUFFALDI - 7
 Y-AXIS SERIES
YAX
Y-Axis Unit (Standard Version)

The YAX unit allows displacement of tools in lathe Y-direction, in order to produce
manifolds where out-of-axis operations are required, such as face millings, holes and
tapping, key-slots and so on.
It can be fitted on flat bed lathes as well as on slant bed lathes, where required y-axis
movement is perpendicular to machine slide.
The rugged meehanite cast iron column with wide sliding guideways and all other
strongly designed components, together with hydraulic guideways preload system
allow hard machining operations either with fixed and live tools

Size YAX16 YAX25

Turret Size (TBYA or TBYR) 160 200 200 250
Nominal Stroke mm +55/-55 +70/-70
Max Feed Speed m/min 10 10
Max Feed Force N 12000 18000
Min. Motor Torque Kw 6 10
Hydraulic Brake Force N/bar 50 90
Max. Brake Oil Pressure bar 100 100
Accuracy of Positioning with motor encoder ≤20 ≤20
µm
Accuracy of Positioning with linear encoder ≤10 ≤10

Upon request, a complete unit (turret + y-axis) ready for use can be supplied

These turrets have been designed for use on the Y axis of turning centers. The turrets have compact overall dimensions towards the chuck, the
tailstock and the slide. This solution allows use of tool holder discs with standard dimensions. Main features of these turrets are similar to TBMA and
TBMR turrets.
TBYA (Turret for Y-Axis with Axial Driven Tools)
Servo Turrets for Y-Axis applications

Size TBYA160 TBYA200 TBYA250 TBYA320

VDI 30-40 40-50 50 60
Max Speed rpm 6000 5000 5000 3000
Max Motor Torque Nm 20 50 55 100
Max Power Kw 6 9 10 15
1:1 1:1 1:1 1:1
Ratio
1:1,25 1:1,315 1:1,52 1:1,45
PN ● ● ●
Locking System
HYD ● ● ● ●

Baruffaldi
Live Tooling System DIN 1809 -
DIN 5480 -
This table shows the characteristic of the Driven Tool Unit, for the turret see the TB’s data sheet.

TBYR VDI and BMT (Turret for Y-Axis with Radial Driven Tools)
Servo Turrets for Y-Axis applications

Size TBYR120 TBYR160 TBYR200 TBYR250 TBYR320

VDI 20 30 40-50 50 60
BMT - 45 55-65 65-75 75-80
Max Speed rpm 6000 6000 5000 5000 3000
Ratio 1:1 1:1 1:1 1:1 1:1

Max Motor Torque Nm 16 20 50 55 100

Max Power Kw 5 6 9 10 15
PN ● ● ● ●
Locking System
HYD ● ● ● ● ●
This table shows the characteristic of the Driven Tool Unit, for the turret see the TB’s data sheet.

8 - BARUFFALDI
 YAX-C
Y-Axis Unit (Compact Version)
Baruffaldi has developed the new “Compact” Y-Axis units Type “C”.

These new units with reduced dimensions can be assembled and integrated on any sizes of standard
turning machines, flat or slant bed.

A new hydraulic guideways preload system allows hard machining operations, either with fixed tools and
live tools.

The YAX-C units mount integrated Driven Tool Turrets with Axial or Radial Tooling system (VDI or BMT).

Size YAX-C 16 YAX-C 20* YAX-C25 YAX-C 32*

Turret Size (axial or radial driven tools) 160 200 250 320
Nominal Stroke mm +60/-60 +100/-100 +125/-125 +150/-150
Max Feed Speed m/min 10 10 10 10
Max Feed Force N 12000 21000 25000 29000
Min. Motor Torque Nm 6 10 13 25
Accuracy of Positioning with motor encoder ≤20
µm
Accuracy of Positioning with linear encoder ≤10
*under development

COUPLING RINGS

Baruffaldi has been manufacturing Frontal Teeth Rings and Hirth Rings for over 50
years using them for its own products. Thanks to its long manufacturing experience
Thoothed 3-Ring Sets (custom design) and design optimization, Baruffaldi can offer custom Ring Units for all devices,
designed and produced according to customer's specifications and drawings:

-FRONTAL TEETH RINGS that are used in all indexing systems, such as turning tables,
revolver turrets, B-Axis units, turn-mill electrospindles and so on, in order to achieve
high division precision and repeatability, together with extremely high stiffness and
load capacities.

-HIRTH RINGS that are profitably used for ensuring a very stiff, strong, precise and
Hirth Profile Teeth Couplings stable Coupling in many different applications.

ACCESSORIES

Baruffaldi furthermore offers a wide series of Accessories for the machine tools market:

- TOOL HOLDER: Axial and Radial rotating tool holders, with shanks according to ISO 10889 (DIN69880) or BMT
- TOOL DISC: Different size and many kinds are available

Rotary Tool Holders

Tool Holder Discs

BARUFFALDI - 9
 2-SPEED PLANETARY GEARBOXES

CE Series
2-Speed Planetary Gearboxes

Baruffaldi can supply a wide range of 2-speed planetary gearboxes, in order to meet increasing demands coming from the market.
2-speed gearboxes are commonly used on machine tools main spindles together with variable speed motors, aiming to extend the
constant power field offered by the motor and to increase torque at low speeds. By using Baruffaldi two speed gearboxes, production
flexibility of the machine is increased without affecting precision: high torque is available for hard materials machining and high speed
for soft materials.
More than 25 Years of experience with 2-Speed Gearboxes
9 Gearboxes sizes
Output Torque up to 3200Nm
Input Speed up to 10.000rpm
Different Output Shafts
Suitable for any kind of motor

Size CE11 CE12 CE13 CE13+ CE14 CE15 CE16 CE18 CE20
Ratio I=4 I=4.48 I=4 I=5 I=4 I=4.4 I=4.9* I=4 I=5.5 I=4 I=5 I=5.5 I=4 I=5 I=5.5 I=4 I=5 I=4 I=5 I=4

Nominal power Kw 19 19 22 22 40 40 40 47 41 51 44 44 63 54 54 60 60 63 63 84

Nominal speed RPM 1500 1250 1000

S1 Nm 120 120 140 140 260 260 260 300 260 325 280 280 400 340 340 450 450 600 600 800
Nominal input torque
S6 Nm 150 150 160 160 400 400 400 400 400 400 400 400 500 425 425 630 630 840 840 900

Nominal output torque Nm 480 540 560 700 1040 1144 1280 1200 1430 1300 1400 1540 1600 1700 1870 1800 2250 2400 3000 3200

Max input speed RPM 8000 7000 6300 6300 5000

Max input speed* RPM 10000 8000 -

i=1 (kgcm²) 134 189 310 315 624 680 1587 1630 2066

Mass moment of inertia output 400 400 378 550 1136 1355 1570 1168 2117 1408 2075 2450 1530 2660 2880 6208 9400 6256 9450 6896

input 25 20 23,6 22 71 70 68 73 70 96 90 87 96 90 87 388 376 391 378 431

Max angular backlash α Arcmin 25

Max radial backslash X mm 0,03

Max axial backslah Y mm 0,25

Max vibration value mm/s 1

At test run speed RPM 6000 5000

Weight ca. kg 45 65 80 88 90 95 190-230 200-230 205-240

Output Flange type

Output Shaft type

Long Neck type

Long Neck type

CTG Type
(Coolant Through Gearbox)

10 - BARUFFALDI
 SPECIAL APPLICATIONS
TB Turrets for ATC Systems
Automatic Tool Changer
These new units are standard TB turrets with special tool holder discs for automatic tool change
systems.
An integrated hydraulic locking/unlocking system allows automatic tool change and makes this
solution perfectly suitable for CNC turning machines equipped with ATC (Automatic Tool
Change).

Turret lines for automatic tool change:

- n°2 hydraulic lines for tools locking/unlocking
- n°1 pneumatic line for tool seat cleaning
- n°1 pneumatic line for tool presence detection Suitable for:
Coromant Capto Hydraulic Clamping Unit
- n°1 coolant line up to 90 bar

TBF Turrets
Turret with Hollow Shaft

The TBF turrets are standard TB with hollow shaft through the unit.
This model is commonly used in special applications when it is necessary to pass through the
turrets with electrical cables, hydraulic/pneumatic lines, and so on.

TBF is typically used when inspection probes are requested, in order to check the workpiece.
In this case, the electrical supply cable of the inspection probe passes through the turret from
the disc to the rear side of the unit.

Ideal Solution for:

applications with Inspection Probe

TB High Pressure Coolant

70-160 bar Coolant
The standard TB turrets can be used with a coolant pressure through the disc up to 40bar.

Baruffaldi has a solution that allows to reach 70bar with coolant (2 nd pressure level) or
even more, 160 bar (3rd high pressure level).

Pressure 1st level (standard) 40

Pressure 2nd level (special) bar 70
Pressure 3rd level (special) 160
Filtering µm 50

TB Turrets for High Speed

High Speed Mode – Forced Lubrication
The TBMA and TBMR turrets can now be equipped with Forced Lubrication that allows Tool
Driving at High Speed (up to 10.000 rpm) in continuous mode (up to 100%).

The turrets might in fact be upgraded to a Milling Unit.

CTG Series – Coolant Through Gearbox

2-Speed Planetary Gearbox
This special application allows the use of the 2-Speed Gearbox for Inline solutions with
coolant flowing through the unit and the spindle directly to the tools.

Available in many versions and customizable on customer's request.

BARUFFALDI - 11
12 - BARUFFALDI