Manual of RAC
Manual of RAC
:- 1
Aim:
Performance test on air-conditioning test rig
Objective:
1. To evaluate the cooling capacity in Watts & in Tons of the system.
2. To evaluate actual and theoretical C.O.P. of the Cycle.
3. To plot the actual cycle on P-H chart.
4. To study various components of the cycle.
1. Introduction:
The Air Conditioning Trainer works on Vapor compression Refrigeration cycle using R
22 as a refrigerant. The Trainer is having a hermetically sealed compressor, which sucks
cold refrigerant vapor from the evaporator. The vapor is compressed to higher pressure
and consequently to higher temperature in the compressor. The high pressure and high
temperature refrigerant then enters the condenser, where its latent heat is removed by
rejecting the heat to the air passing over the forced convection condenser. The liquefied
refrigerant passes through drier (where any residual moisture is absorbed) and through
rotameter (where flow is measured) and enters the expansion device. In the expansion
device, the refrigerant is throttled to a lower pressure and as a result, the temperature of
the refrigerant also reduced. This low temperature wet vapour flows through the
evaporator, which is a forced convection air-cooled evaporator. Here, the refrigerant
picks up heat from air passing over it and gains heat; it evaporates and enters the
compressor. In addition to basic system components, many controls such as overload
protector, HP/LP cut-out are provided to safeguard the system against any
malfunctioning. To accomplish psychometric processes, heating elements and
humidification arrangement is provided. To vary the airflow, air dampers are provided.
For measurement of pressures dial type pressure gauges are fitted and to record
temperatures digital temperature scanner is incorporated.
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2. Specifications of test rig:
Compressor : Hermetically sealed.
Condenser : Forced Convection Air cooled
Drier / filter : Provided
Refrigerant flow measurement : Glass Tube Rotameter
Expansion Device : Capillary tube.
Evaporator : Forced convection air cooled
Energy meter : Provide
Condenser Fan : Axial flow type
Evaporator Fan : Axial flow type
Heater : 1000 Watt Finned type
Temperature Indicator : 6 Channel Facility with digital display
3. Experimental Procedure:
Connect the supply cable to regulated / stabilized power supply.
Switch ON the main switch.
Put ON the AHU fan.
Record the DBT & WBT at the inlet and at the outlet of the duct. (Ensure that the
well of WBT is filled with water.) Use psychrometer.
Switch ON the compressor.
Allow the system to reach steady state.
Record the air temperatures at inlet and outlet (DBT & WBT) Use digital
indicator.
Record the Energy-meter reading.
Record suction and discharge pressures.
Record Rotameter reading, refrigerant temperatures at various locations viz:
before &after compression and before & after expansion.
Measure velocity head with the help of manometer at inlet of the ducting.
Take the reading 15 minutes after starting cooling.
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I. Tonnage capacity of the AC plant
Inlet conditions :
Outlet conditions :
Inlet air enthalpy h 1 : (ref. Phyc. Chart.)
Outlet air enthalpy h 2 :
Enthalpy difference (h 1-h2) kj/kg :
Velocity of air (V) : m /s
Air outlet sectional area (A) : sq. Mtr
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II. Actual COP of the system
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Coefficient of performance (COP th)=(Q th)/(Wth)
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4. Observation Table:
R-22
REFRIGERANT FLOW
INLET AIR OUTLET
SUCTION PRESSURE
REFRIGERANT
SECTIONAL AREA
ENERGY METER
TEMP. AIR TEMP.
PRESSURE (HP)
OF THE DUCT
TEMPERATURES
TIME FOR 10
DISCHARGE
0 0
C C 0
C
PULSES.
PSIG
PSIG
TIME
( LP)
LPH
SL
CONDENSATION
EVAPORATION
COMPRESSION
HRS
EXPANSION
AFTER
AFTER
AFTER
AFTER
Velocity
DBT WBT DBT WBT
0.051
sq m
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5. Result table
Sr. Capacity of test rig Actual COP Theoretical COP
No.
6. Conclusion
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Experiment No: – 2
Objective: -
To study Air refrigeration system
Introduction: -
In an air refrigeration cycle, the air is used as a refrigerant. In olden days, air was
widely used in commercial applications because of its availabity at free of cost. Since air
does not change its phase i.e. remains gaseous throughout the cycle, therefore the heat
carrying capacity per kg of air is very small as compared to vapour absorbing systems.
The air cycle refrigeration systems, as originally designed and installed, are now
practically obsolete because of their low coefficient of performance and high power
requirements. However, this system continues to be favored for air refrigeration because
of the low weight and volume of the equipment. The basic elements of an air cycle
refrigeration systems are the compressor, the cooler or heat exchanger the expander and
the refrigerator. The air refrigeration can be divided into a open cycle and closed cycle.
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Closed or dense air refrigeration cycle: -
In a closed or dense air refrigeration cycle, the air is passed through the pipes and
component pats of the system at all times. The air, in this system, is used for absorbing
heat from the other fluid and this cooled brine is circulated into the space to be cooled.
The air in the closed system does not come in contact directly with the space to be
cooled.
The closed air refrigeration cycle has the following thermodynamic advantages:
1) Since it can work at a suction pressure higher than that of atmospheric pressure,
therefore the volume of air handled by the compressor and expander are smaller as
compared to an open-air refrigeration cycle system.
2) The operating pressure ratio can be reduced which results in higher coefficient of
performance.
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specific volume increases from v3 to v4 and the temperature decreases from T 3 to T4 .
We know that during isentropic expansion no heat is absorbed or rejected by the air.
4) Isothermal expansion process: - The air is noe expanded isothermally as shown by the
curve 4-1 on p-v and T- s diagrams. The pressure of air decreases from p 4 to p1, and
specific volume v4 to v 3. We know that the heat absorbed by the air during isothermal
expansion per kg of air.
Q 4 – 1 = Area 4 –1 –2’ – 3’
= T4 ( s1 – s4 ) = T4 ( s2 – s3 ) = T1 ( s2 – s3 )
T1 ( s2 – s3 ) T1
= ________________________ = ________________
( T2 – T1) ( s2 – s3 ) T2 – T1
Though the reversed Carnot cycle is the most efficient between the fixed
temperature limits, yet no refrigerator has been made using this cycle. This is due to
reason that the isentropic processes of the cycle require high speed while the isothermal
process requires an extremely low speed. This variation in speed of air is not practicable.
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used in ships carrying frozen meat. A schematic diagram of such a machine, which
consist of a compressor, a cooler, an expander and a refrigerator.
The bell Coleman cycle is a modification of reversed Carnot cycle. The cycle is shown on
p-v and t-s diagrams. At point 1, let p1 , v1 and T1 be the pressure, volume and
temperature of air respectively. The four processes of the cycle are as follows;
1) Isentropic compression process: - The cold air from the refrigerator is drawn into the
compressor cylinder where it is compressed isentropically in the compressor as
shown by the curve 1-2 on p-v and t-s diagrams. During the compression stroke, both
the pressure and temperature increases and the specific volume of air at delivery from
compressor reduces from v1 to v2.We know that during isentropic compression
process, no heat is absorbed or rejected by the air.
2) Constant pressure cooling process: - The warm air from the compressor is now
passed into the cooler where it is cooled at constant pressure p 3 , reducing the
temperature from T2 to T3 as shown by the curve 2-3 on p-v and T-s diagrams. The
specific volume also reduces from v2 to v3. We know that heat rejected by the air
during constant pressure per kg. Of air.
Q2-3 = CP ( T2 – T3)
3) Isentropic expansion process:- The air from the cooler is now drawn into the
expander cylinder where it is expanded isentropically from pressure p 3 to the
refrigerator pressure p4 which is equal to the atmospheric pressure. The temperature
of air during expansion falls from T 3 to T4 . The expansion process is shown by the
curve 3-4 on the p-v and T-s diagrams. The specific volume of air entry to the
refrigerator increases from v3 to v4. We know that during isentropic expansion of air,
no heat is absorbed or rejected by the air.
4) Constant pressure expansion process: -The cold air from the expander is now passed
to the refrigerator where it is expanded at constant pressure p 4. The temperature of
air increases from T4 to T1. This process is shown by the curve 4-1 on the p-v and T-s
diagrams. Due to heat from the specific volume of the air changes from v4 to v1.
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Methods of air refrigeration systems: -
The various methods of air refrigeration systems used for aircrafts these days are follows:
1) Simple air cooling system,
2) Simple air evaporative cooling system,
3) Boot strap air cooling system,
4) Boot strap air evaporative cooling system,
5) Reduced ambient air cooling system and,
6) Regenerative air-cooling system.
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irreversibility, the actual compression is represented by the curve 2’-3’. The work
done during this compression process is given by
WC = ma cP ( T31 – T12)
Where ma = Mass of air bled from the main compressor for refrigeration purposes.
3) Cooling process: - The compressed air is cooled by the ram air in the heat exchanger.
This process by the curve 3’-4’. In actual practice, there is a pressure drop in the heat
exchanger, which is not shown in the figure. The temperature of air decreases from
T31 to T4. The heat rejected in the heat exchanger during the cooling process is given
by
QR = mA CP ( T31 – T4 )
4) Expansion process: - The cooled air is now expanded isentropically in the cooling
turbine as shown by the curve 4-5. In actual practice, because of internal friction due
to irreversibilities, the actual expansion in the cooling turbine is shown by the curve
4-5’. The work done by the cooling turbine this expansion process is given by
WR = mA CP ( T4 – T51)
The work of this turbine is used to drive the cooling air fan, which draws cooling air
from the heat Exchanger.
5) Refrigeration process: - The air from the cooling turbine is sent to the cabin and cock
pit where it gets heated by the heat of equipment and occupancy. This process is
shown byy the curve 5’-6. The refrigerating effect produced or heat absorbed is
given by
RE = ma CP ( T6 – T5’)
Where T6 = Inside temperature of cabin,
We know that C.O.P. of the air cycle
Refrigerating effect produced
= _______________________________
Work done
ma CP ( T6 – T5’) T6 – T5’
= __________________ = ____________
ma cP ( T31 – T2’) T3’ – T2’
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Simple air evaporative cooling system: -
A simple air evaporative cooling system is similar to the simple cooling system
except that the addition of an evaporator between the heat exchanger and cooling turbine.
The evaporator provides an additional cooling effect through evaporation of a refrigerant
such as water. At high attitudes, the evaporative cooling may be obtained by using
alcohol or ammonia. The water, alcohol and ammonia have different refrigerating effects
at different attitudes. At 20000meters height, water boils at 40 0C. Alcohol at 90 C and
ammonia –700 C. The various processes are same as discussed in simple air-cooling
system.
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4) The process 4-5 represents compression of cooled air, from first heat exchanger, in
the secondary compressor. The process 4-5’ represents the actual compression
process because of internal friction due to irreversibilities.
5) The process 5’-6 represents the cooling by ram air in the second heat exchanger. The
pressure drop in heat exchanger in neglected.
6) The process 6-7 represents isentropic expansion of the cooling turbine upto the cabin
pressure. The process 6-7’ represents actual expansion of the cooled air in the cooling
turbine.
7) The process 7’-8 represents the heating of air upto the cabin temperature T8.
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4) The process 4-5 represents isentropic expansion of air in the second cooling turbine
upto the cabin pressure. The actual expansion of air in the second cooling turbine is
represented by the curve 4-5’.
5) The process 5’-6 represents the heating of air upto the cabin temperature T6.
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Experiment No: – 3
Objective: -
To study vapor absorption refrigeration system
Introduction:
The vapour absorption refrigeration is a heat operated system. It is quite similar to
the mechanical vapour compression system which employs reciprocating, centrifugal or
rotary compressors. In both the systems, we have the evaporator and condenser. The
process of evaporation and condensation of the refrigerant takes place at two different
pressure levels to achieve refrigeration in both the cases. The difference between the two
systems lies in the method employed to create the two pressure levels in the system for
evaporation and condensation of the refrigerant. They also differ in the manner by which
circulation of the refrigerant in the system is achieved.
The refrigeration by mechanical vapour compression system is an efficient
method, however, the energy input in the shaft-work· which is· high grade energy and
therefore very expensive. The work required is relatively large because of compression of
vapour which undergo large changes in specific volume (For example, for an ideal
vapour compression system having C.O.P. of 4, the shaft-work will be'125 per cent of the
cooling effect obtained). Thus, if means are available for raising pressure of the
refrigerant from evaporator pressure to condenser pressure without much changing its
volume it is possible to reduce the shaft-work substantially (Refer Example 5.1). In order
to achieve this, in the vapour absorption system, the refrigerant vapour is dissolved in an
inert liquid at the same pressure as the evaporator and the solution so formed is pumped
to a container at condenser pressure. Thus, liquid which is practically incompressible and
undergoes practically no change in specific volume requires very little work for raising
its pressure. After raising the pressure, the refrigerant is separated from solution by
heating. This vapour which is at condenser pressure goes to the condenser, expansion
valve and evaporator just as in vapour compression cycle.
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Simple Water-NH3 vapour absorption system:
Refer Fig. 1 for a simple vapour absorption system. It consists of an absorber, a
pump, a generator and a pressure reducing valve to replace the compressor of vapour
compression system. The other components of the system are condenser, expansion valve
and evaporator as in the vapour compression system.
The ammonia vapour leaving the evaporator at point '1' is readily absorbed in the
low temperature hot solution in the absorber, releasing the latent heat of condensation.
The temperature of the solution tends to rise, while the absorber is cooled by the
circulating water, absorbing the heat of solution (QA)' and maintaining a constant
temperature.
Strong solution, rich in ammonia, is pumped (pump increases the pressure of the
solution up to l0 bar) to the generator where heat (QG) is supplied from an external
source (steam, electricity, gas flame, etc.) Since the boiling point of ammonia is less than
that of water, the ammonia vapour is given off from the aqua-ammonia solution at high
pressure, and the weak solution returns to the absorber through a pressure reducing valve.
The high pressure ammonia vapour from the generator is condensed in the
condenser to high pressure liquid ammonia.
This liquid ammonia is throttled by the expansion valve, and then evaporates,
absorbing the heat of evaporation from the surroundings or brine to be chilled. This
completes the simple vapour absorption cycle.
Practice Water-NH3 vapour absorption system:
Although a simple vapour absorption system can provide refrigeration yet its
operating efficiency is low (and not very economical). In order to improve the
performance and working of the plant following accessories are fitted
Analyser
Rectifier
Heat exchangers
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In driving the ammonia vapour out of the solution in the generator, it is
impossible to avoid evaporating some of the water. This water vapour going to the
condenser along with the ammonia vapour after condensation may get frozen to ice and
block the expansion valve. So an analyser-rectifier combination (Fig. 2) is used to
eliminate water vapour from the ammonia vapour going into the condenser.
1. Analyser:
The analyser (may be built as an integral part of the generator or made as a
separate piece of equipment) is a direct heat exchanger consisting of a series of trays
mounted above the generator. The strong solution from the absorber flows downward
over the trays to coo the outgoing vapours. Since the saturation temperature of water is
higher than that of ammonia at a given pressure, it is the water vapour which condenses
first. As the vapour passes upward through the analyser, it is cooled and enriched by
ammonia, and the liquid is heated. Thus the vapour going to the condenser is lower in
temperature and richer in ammonia, and the heat input to the generator is decreased.
2. Rectifier:
A rectifier is a water-cooled .heat exchanger which condenses water vapour (and
some ammonia) and sends back (by a drip return pipe) to the generator. Thus final
reduction or elimination of the percentage of water vapour takes place in the rectifier.
3. Heat exchangers:
The heat exchanger provided between the pump and the generator is used to cool
the weak hot solution returning from the generator to absorber. The heat removed from
the weak solution raises the temperature of the strong solution leaving the pump and
going to analyser and generator. This operation reduces the heat supplied to the generator
and the amount of cooling required for the absorber. Thus the plant economy is enhanced.
The heat exchanger provided between the condenser and the evaporator may also
be called sub cooler. In this heat exchanger, the liquid refrigerant leaving the condenser is
sub-cooled by the low temperature ammonia vapour from the evaporator (Ref. Fig. 5.2).
This sub-cooled liquid is now passed to the expans.ion valve and then to the evaporator.
The coefficient of performance of the system is given by:
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Heat extracted from the evaporator
COP = --------------------------------------------
Heat supplied in the generator + Work done by the pump
Lithium Bromide absorption system:
In such a system lithium bromide salt (highly hygroscopic) is employed as the
absorbent and water as the refrigerant. The lithium bromide solution has a strong affinity
for water vapour because of its very low pressure. Since water is the refrigerant, the
refrigerant operating temperature in the evaporator has to be above the freezing point
(0C) of water. Lithium bromide solution is corrosive, as such, inhibitor like lithium
chromate is often used to protect the metal parts of the system against corrosion.
Fig. 3 shows a schematic arrangement of lithium bromide absorption refrigeration
system. The absorber and evaporator are housed in one cylindrical shell as they operate at
about the same pressure. The genera/or and condenser are enclosed in another cylindrical
shell as their operating pressures are near about the same. The evaporator contains
refrigerant (water) and the absorber has a charge of lithium bromide solution. The
solution from the absorber is pumped to the generator by the solution pump. Chilled
water tube bundle passes through the evaporator section of the shell, carrying the Water
to be cooled. The absorber and condenser sections have water tube bundles passing
through, in which cooling tower water is circulated. The condenser portion of the
generator shell has tube bundle to circulate cooling tower water to cool (and condensate)
the refrigerant (water) vapour. Refrigerant water is sprayed (through nozzles) over the
chilled water tube bundle by the evaporator pump. A heat exchanger is added to improve
the cycle efficiency.
Since water is used as a refrigerant in lithium bromide water absorption system, it
can be used where the temperatures required are above 4°C. Hence major fields of
applications are:
Air-conditioning;
Chilling of drinking water;
Chilling of beverages and fruit juices
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Advantage of vapor absorption system over vapor compression system:
The following are the advantages of vapour absorption system over a mechanical
vapour compression refrigeration system,
No moving part in the system except the aqua pump-motor. The pump-motor is
quite small as compared to .the compressor-motor in vapour compression system.
Quiet in operation, very little wear, and low maintenance cost.
Any readily source of thermal energy (process steam, hot exhaust from furnaces,
solar energy) may be used for the generator. Hence can be used in places where
electrical energy is not available, or is costly.
Can be built in capacities much larger than that for compressor unit (The vapour
absorption system can be built in capacities well above 1000 tonnes of
refrigeration each of which is the largest size for single compressor units).
Steam which is used for winter heating, same can be used in summer for heating
in the generator.
In practice the temperature of vapour leaving the generator is of the order 340 K
against about 420 K in case of vapour compression system. Therefore smaller
condenser is required in the former than in the latter.
The capacity of the absorption system is controlled (and maintained) by adjusting
the steam or generator temperature even if the evaporator pressure falls. On the
other hand the capacity of the compression system decreases rapidly with the
reduced evaporator pressure
The absorption system can be operated at the designed C.O.P. even at part loads
or reduced evaporator conditions by the appropriate control of generator
temperature.
The load variations do not affect the performance of a vapour absorption system.
The load variations are met by controlling the quantity of aqua circulated and the
quantity of steam supplied to the generator. The performance of vapour
compression system is poor at partial loads.
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The absorption system is much more compact and less bulky than the
compression system for large capacity
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Experiment No:- 4
1. Introduction: -
The psychometry is that branch of engineering science, which deals with the study of
moist air i.e., dry air mixed with water vapour or humidity. It also includes the study of
behaviors of dry air and water vapour mixture under various sets of conditions. Thought
the earth’s atmosphere is a mixture of gases including nitrogen, oxygen, argon and
carbon dioxide, yet for the purpose of psychrometry, it is considered to be a mixture of
dry air and water vapour only.
2. Psychometric terms: -
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2.4 degree of saturation: -
It is the ratio of actual mass of water vapour in a unit mass of dry air to the mass of water
vapour in the same mass and pressure of dry air when it is saturated at the same
temperature.
2.5 humidity: -
It is the mass of water vapour present in 1 kg of dry air, and is generally expressed in
terms of gram per kg of dry air. I t is also called specific humidity or humidity ratio.
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It is the difference between dry bulb temperature and wet bulb temperature at any point.
The wet bulb depression indicates relative humidity of the air.
2.11 dew point temperature: -
It is the temperature of air recorded by a thermometer, when the moisture presenting its
begins to condense.
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4. Psychometric processes: -
The various psychometric processes involved in air conditioning to vary the
psychometric properties of air according to the requirements are as below: -
1. Sensible heating
2. Sensible cooling
3. Humidification and dehumidification
4. Cooling and adiabatic humidification
5. Cooling and humidification by water injection
6. Heating and humidification
7. Humidification by steam injection
8. Adiabatic chemical dehumidification
9. Adiabatic mixing of air streams
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The addition of moisture to the air, without change in its dry bulb temperature, is known
as humidification. Similarly, removal of moisture from the air, with out change in its dry
bulb temperature is known as dehumidification process is shown on the psychometric
chart.
It may be noted that in humidification, the relative humidity increases from Φ 1 to Φ2 and
specific humidity also increases from W 1 to W2 as shown. Similarly, in dehumidification,
the relative humidity decreases from Φ 1 to Φ2 and specific humidity also decreases from
W1 to W2.
It may be noted that in humidification, change in enthalpy is shown by the intercept ( h 2 –
h1) on the psychometric chart. Since the dry bulb temperature of air during the
humidification remains constant, therefore, its sensible heat also remains constant. It is
thus obvious that the change in enthalpy per kg of dry air due to the increased moisture
content equal to (W2 – W1) kg per kg of dry air is considered causes a latent heat transfer
( LH) .
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the spray water as the same water is recirculated again and again. Therefore, in this case,
a condition of adiabatic saturation will be reached. The temperature of spray water will
reach the thermodynamic wet bulb temperature of the air entering the spray water. This
process is shown by line 1-3 on the psychometric chart. The path along the constant wet
bulb temperature line or constant enthalpy line.
In an ideal case i.e when the humidification is perfect, the final condition of the air will
be point 3. In actual practice, perfect humidification is never achieved. Therefore, the
final condition of air at outlet is represented by point 2 on the line 1-3.
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4.8 heating and humidification by steam injection: -
The steam is normally injected into the air in order to increase its specific humidity as
shown. This process is used for the air conditioning of textile mills where high humidity
is to be maintained. The dry bulb temperature of air changes very little during this
process, as shown on the psychometric chart.
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m3 , h3 , w3 = Corresponding values of the mixture leaving at 3.
m1 h3−¿h
= 2
¿
m2 w 3−¿ w
h1−¿ h = 2
¿¿
3
w1−¿w ¿ 3
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