GBeurcconter ‘704 HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL 1 te MAINTENANCE MANUAL MBB - BK117 Paragreph Tae Page 704-1 DESCRIPTION . HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL: 2 704-2 TROUBLESHOOTING. HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL. " 74-9 FUNCTIONAL TEST - HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL. 6 704-4 INSPECTION FOR CONDITION - HEATING SYSTEM WITH ELECTRICAL ‘TEMPERATURE CONTROL 19 704-5 Removal bleed ai shutot vate 2 704-6 Installation - blood ai shut vate 2 704-7 Removal - meing vale 2 7o4- 8 Instalalon mixing valve a 704-8 Removal leak warning switch 25 704-10 Functional est leak warning switch 25 7O4- 11 Iastalaon leak waring wich 28 7o4- 12 Removal - overomperatre saith. 26 7o4- 13. Functional est - overemperature sith 26 74-14 Instalaion - overtemperature switch 26 7o4- 15 Removal cain temperature sonsor. a ‘704-18 Functional tat - cabin tomporature sensor a 704-17 nstlaton- cabin temperature sonsor 2 Tos 18 Removal tomporature selector. 2 704-19 Functional test - temperature selector 28 704-20 nstlaton - temperature selector 2 CHAPTER 704 code ¢ PagetQeurccopter 704-21. Removal ai mura temperature sensor 7O4~ 22 Funcionaltest- aiemixture temperature sensor 704+ 29. Ialation air msture temperature sensor 704-24 Removal contolunt 704 25 —Istallation- contol unt 704-28 Loskagetest- bleed ai ine (chaPTER 704 Page 2 code © MAINTENANCE MANUAL MBB - 8K117 a 3 a 35Geuroconter MAINTENANCE MANUAL MBB - BK117 704-1. DESCRIPTION - HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL 4. GENERAL “Te nesting syst enable condoned alo be supplied othe cockpit and cab. n aon, retionod ay canbe decid onto the windeilde m order to.60-og and docehom ir and then fed lsd ari tapped rom one of ho engine compressor stages, mixed with ambien Into ‘he cockpit and cabin a he selected temperature va outs. “Tne heating system main consi of two bleed ai shut valves, a mixing va,» temperature {clettor, a abe temparature senor, wo a moive emperature sensors the dct unin, an fvaremperature sic, ad a tak wating sich [Ableed alr shutt vate (2 tg. 704-2) installed in the Bid a ine af each eng, These valves Prevent iss ofa and pressure tough an Inaperative engine and open fo alow to how of bed ar Fromine engines to the ming valve (2), ‘Atlowlmter in each engine bleed ports prevents engine pressure rom cropping to sharply inthe vert ofa rupture nthe respecive engine Bled arin, and hts tho aw Hom the engine 1 Pot ‘more than Sof the mass few. nthe mixing valve (4) bleed ais mixed wih ambient arin accordance with he sclocted tomperatue ‘The lemperatue selector (14) (F811 is a rotary actuated resistor The tempera selector (14) i [natant overnead console and provides the cabin temperature Gatum. The temperature slec- tion signal e supple othe oletical eon unitas a somal vas “The cabin temperature sansr (13) (10HH) onthe center post (basic coniguration measures the omperature in eabsn. Ths formation s then analyzed bythe elctical conta une (18), causing he ‘aloof bleed arto amtent a (€ temperatte) nthe mixing vatvo Tobe adjust according “Tne ale mura temperature sensors (19 and 29, ip, 704-4) (AHH and 12H) are instal inthe duct Juncion {17} ana measure the temperature ofthe sir mature. Thsnformaton The that rom te cab Inperalure sensor (10H), essa analyzed bythe electrical conto nt causing ne flo of lees a io ambient ir(stamporatura) nthe Ming valve lobe adjusted accordingly. “Theheating system s monitored by an overtemocrature wich 6 ig 704-2) (S886) inthe ct Juncton and bya leak warning switch (28,1. 704-3) (S088) in lek a vent tne (3), ‘Conzol knobs DEFOG UP and DEFOG DOWN (8,15, i. 704-1) are used to conto the supply of ‘condoned ait the winsstelse ane the cock “The yume of he conctoned ale owing ino the at and ight sides ofthe cabin can be contol as ‘ae by ine ietow conta tape ("ig 704-1) stated I ine cabal paneling. (CHAPTER 704 code © Page 3Qeurccopter CHAPTER 704 Page 1% MAINTENANCE MANUAL MBB - BK117 Leak warning swith (08) ing vave (8819) ‘Armature temperate sensor (13H) ‘At mature tamperatre sensor (12H) Grertemporaturecwich (S898) ‘row nr lp (e205). ‘low corral lp enekDe) EFOS UP contrat koe Conot une (er at emperatr enor 10 sr n010 ‘erperture selec (R31) wily Copping rei ‘Sioncor Biees a shut vale ‘Ar ow con widsieg) DEFOG DOWN cont Krab Figure 704-1 Combined heating and vent system schematic (Paget of 2) ode ©Geurccoster MAINTENANCE MANUAL MBB - BK117 a = « HT LYN — eo lo | ; | | ye » Sy ie segue | * + 5 ote y Wg. 2 * | i . =e tees we snare I titre Figure 704-1 Combined heating and vent syst schematic (Page 2 of 2) (CHAPTER 708 code Page sieQeurcconter MAINTENANCE MANUAL MBB - BK117 2, ELECTRICAL SYSTEMS AND OPERATION - HEATING SYSTEM WITH ELECTRICAL ‘TEMPERATURE CONTROL ‘The heating system derives 28 V de power rom the non-etentil bus via cxcut breakers HEATER. (CBa26) and HEAT CONT (CBT0) ewtened on and of by toggle sien HR (S089), Settag toggle switch HTR to ON and togpe wich HTR SELECT to BOTH causes the bleed ai shutott ‘aes ang he nealing sytem conal crevt fo be enorgized Irough ve exingulster arming swichos FIRE EXT 1 (8120) ana FIRE EXT 2 (S127), which ae set to NORM ‘The vakves open to allow blaed if ow om the engines tothe ising va. The bleed ai ow is Ina aenerat, eating ambien ao Be eran ma arate coexpening oe lmperaure Soler seting ‘ikon tne temperature selector (R841) i rotate, a signal ie fod via he contol unt (SH) 0 the Ing valve, cavsing the rao of blood air fo ambien a (.e, tomperatra) fo be eousted accord 19, Condtioned cab ai temperatures between + 16°C and + 22° may be select, Tole svich Hm conectan srs wi ie exingeeraming sures FIFE EXT ang RE {BAF Seting tre extingucnor arming ewten FIRE EXY tor FIRE EXT2 to ARMED wil irtupt the ‘out to te reepectve shut! vate No. ter shut vale No 2, causing to Gost. “Te condone airfows trough the Nesting Guest the alr outs inthe cabin are cock I the ming vate (88%9) should maluncton. causing to omperature ofthe condoned a inthe hheatng duct o teach approx + 121° te ovetemperature sch (S896) wil close the Creu 0 rlay O61 which wil pix up sna hod the ehergizod state. ‘The Gieut fo the bleed ate sruit vats and mizing valve willbe interpted, causing the shot {hese ae, cute ir HEATER on he amrnciater panels uma, nd een stam ‘Alea inthe bleed ai ine betwoun the bleed ar shutot valves and th mixing vale wil actuate the feak naming ewen (6088), losing tne cet to relay kOe, which wil pick up and wld the energized ‘Sate"The aut tothe bless ai shutot valves and ming valve wl be rterypted causing he STON ‘aes fo cose, caution ight HEATER ilumnate, sna the heating Sytom fo Swic of Whe toggle switch HTR SELECT fs gato ENGI ONLY, the bleed al shuot valve of ho No.2 engine ‘nese, and ony bleed arom No, 1 engin wi ow othe maxing valve ‘ne togle switch HTR SELECT to ENGI ONLY the bled ar shutol valve of the No.1 engine wal ‘ose an ony bloed arom No.2 engine wl ow tote mixing valve Seting toggle snitch HTR SELECT to BOTH causes both bled ar shutot valves Not and No. 210 oper. Seting toggle saith HTR to OFF wilisterupthe heating system colt and the conrl circu, {aust he shutof vale fo close and healing system and contol cect sweat ‘CHAPTER 704 code © Page 7@euccopter MAINTENANCE MANUAL MB3 -8K117 2 2 Bleed alr ine ‘Bloed ai shut valve (LH 8819, RH BY4) ‘eas warning swan (S088) erg vane 819) fant a take Sretanoeane ‘wich ($896) ‘Fogg wich A (S060) route’ ‘low cont ap - cack ‘Aw eon ip weeshils ‘Acoutet winhois DEFOG UP contro nod DEFOS DOWN corre kab Caan lonpeae sere FO sey erperatureselactor (REN wth rsitor(RB10) Grout breaker HEATER (CB 628) (Gteut breaker (CB 910 electcal Corts SGrarol unt (6H) ‘Ar msture temperature sensor (12H) ‘Aeflow contrl fap cabin ‘Armature temperature sonsor (12H) Sencar, forward Sloneer, at A. Cabintemperature sensor ication -oniguation C ( VIP contiguraton AS Cobintemperature sensor location coniguration 8 (xed bukhead between cock and cabin) By Cabintomporature sensor location - coniguain A (base contiguraion) (gHAPTER 704 Pages Figure 704-2 Heating eyetm (Paget of 2) cose ¢Geurcconter MAINTENANCE MANUAL MBB - BK117 Figure 704-2 Heating system (Pago 2012) (CHAPTER 704 Page a/10Geurcconter MAINTENANCE MANUAL MBB - BK117 704-2 TROUBLESHOOTING - HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL GENERAL “Troubleshoot wih reterence fo the applleabe wiring ciagram inthe Wing Diagram Warual (WOM) chook a electrical connectors an terminal fo tighness. NO. TROUBLE SYMPTOM PROBABLE CAUSE ‘CORRECTIVE ACTION “1 Heating sytem inopera tie (HEATER cauton gh nl on) near fis ENG HEAT and ENG H HEAT on 2 Heating system ‘noperatve and indicator ‘gis ENG INEAT and ENG I HEAT et on 2 Dscharging ai too cold ‘ator ining valve Chock elacical wig and repair as ‘etectve ooossary or place ming valve (Gee para 7047 ana'704-8), No.1 engine or No.2, Replace stot vate (see paras Choine Bites a shiott 704 and 7009), vale ostetve. HEATER crout breaker (Gees) or Heat CONT (6B 910) detectve octal wing Chock wing an opi or eplace as etoctve. necessary, HR toggle switch (Chock swches andrely for {Soed) tre exinquigner —Soneully and replace as nobestay ‘aming eutches FIRE Ext {S128} oF FIRE Ext i (S127) oF ay oar detecwo, No.10rNo. 2 engine Replace shut vahe (see paras Die le vate 7048 and 700) ENGTRERT or ENG HEAT at on, HTR SELECT toggle _Settegge svtch HTR SELECT 1 Sutchnotin BIH BOTH: ting. letical wing check wing and repair or replace as eistve, neceseay, Table 704-1 Troubleshooting (Page tof 3) ‘CHAPTER 708 cove © Page 11Qeurccopter MAINTENANCE MANUAL MBB - BK117 NO. TROJBLE SYMPTOM PROBABLE CAUSE ‘CORRECTIVE ACTION {Leak i blood aii Detween flow iter and Bleed a sta valve Leakage in eating ducts. Mixing vate actustor 0 som ‘Shao va on mixing vale doesnot open ts lulleden, ‘Leakage in mixing va, Cabin temperature Sensor (10H) cooctvo, ‘Ae mintutetomperatre Sensor (1TH or 12H) etectve, Corl unt (6h) otectve, 4 Discharging at to0 hot, —_Cabn temperate Songor (10H toc ‘Ni mistur trperatra Senaor (114i or (12H) Satecive. Control unit (6) setecive, 5 Ingucent a flow ie Acuatng mechanism wigshed win DEFOS — dotecive velit pul eu Leakage in eating cut “eat bleed ar ine for leakage (toro para 704-28) and eparleakor Feplace tne as necessary. (Check heating ducts and par or replace as necessary Chock actuator ave ie ard replace mung vave as necessary. (Chock actuator for correct urctonng, Smooth operation and core stroke, FReplace mung vate as necessary Replace ming va (lc paras Toei na 7088) (able 708.2 and replace ae mcossary Utero paras 70415 thu Tos). (Chock ale misturetomperatur sensor femperaure sensor as necessary (torte paras 70821 tha 706-25) Fepace contol unt (fer to paras Foe28 and 704-23). Chock cabin tomperature sorsor por table 706-2 and replace as mcoseary Urter'o paras 70415 thu Tos}. (Check alr msturetomperatu sensor (its por tabi 7048 ara 12). per wb 704-4 Replace a cure femperatre sensor as (etbrio paras T0824 ta 7 place consol unt (tere paras 104-24 and 70425) (Check actuating mechanism and dust or epace as nocassa, (Check heating ducts and epa o roplace as necessary “able 704-1 Troubleshooting (Page 2 ot 9) (HAPTER 708 Page 12 codeGeurcconter MAINTENANCE MANUAL MBB - 8K117 NO, TROUBLE SYMPTOM PROBABLE CAUSE ‘CORRECTIVE ACTION eating ducts ebstvcted. Inspect heating Gut in forware {selage double main Fame adjacent {LH cooxpe door and epai a5 cesar. 6 HEATER caution ight on Overemperatureswich Check overomperatue switch and ‘wan hating sytem (S808) datctve ‘eplace a8 necessary toro paras Stones of ‘outa tu 704-4) Lgakwamning swtch Check leak warning switch an (See) aatectve fepisca as nocoseay tor fo paras 749 bs Tou) etic wieng ‘Check wing and repair o replace as otectve. necsseay, Flay KO6t detecive. hack relay K61 for ontnulty and replace as necessen 7. HEATER cauon ight on Leaky cher amon Remove hose ine (2, fig. 704-3) wn toggle swtcn ATR” mikey vale. tiem cover (49) and eect for (S089) th ON fmergence ot hata I het ar ew is prasent,roplace rising va, Leaky ebow (26) Remove housing ha (26) and inspect conection ‘bow connacion (2) fe taht Ineaation of lckwie (82) a3 leakage. Perorm lekage fost por para 704-28 as nocessary Table 704-1 Troubleshooting (Page 903) HAPTER 704 ‘code ¢ Page 134Geurcconter MAINTENANCE MANUAL MBB - 8K117 704-3 FUNCTIONAL TEST- HEATING SYSTEM WITH ELECTRICAL TEMPERATURE CONTROL, MOE ‘The tunctonal testis performed with inoperative engines and using extemal power. 1 Open access door on LH engine couling and remeve reo paneling in cargo compartment and cabin 2, Engute that re exingicher arming swatches FIRE EXT 1 and FIRE EXT 2 onthe instrument pane are In NORW postion TAUTIOY «—_ENSURE THAT CIROUIT BREAKERS FIRE BOT 1 AND FIRE BOT 2 ON OVER HEAD CONSOLE ARE PULLED OUT. {3 Comect and wich on external power (66 Chapter 92) Push in cus breakers HEATER, HEAT ‘CONT, WARN ANN | and WARN ANN Ion the overead console 4, Setiogoe swich HTR to ON. Incialor lights ENG I HEAT and ENG II HEAT ‘ndloggle swich HT= SELECT rust ilumate. Shute valves must bo heard wenn ‘open 5, Rotete emporature selector + Moding valve actuator must be heard to move {o oth ond stops 6. Setiogye switch HTR SELECT Indato igh ENG 1 HEAT tumirates. ‘rom JOTH Wo ENG! ORLY. Incator ight ENG II HEAT must exingush ‘Shuto valve No.1 must remain open Shuto valve No.2 mist be heard close, 7. Setiogle switch HTR SELECT Indicator ight ENG | HEAT must extinguish ‘fom ENG | ONLY Wo ENG I ONLY. Indeator ight ENG HEAT males ‘Shuto vave No.1 musi be near close, Shuto vale No.2 epene. '8, Setlogge switch HTR to OFF. Weal Ight ENG | HEAT remabs of. Indlater ight ENG II HEAT must extinguish Shuot valve No-1 remains loses ane Shuto vate No.2 cages 9, Setiogge switch HTR SELECT to BOTH, 10. Settogge sath HTR to ON. Inccator igh ENG | HEAT and ENG MEAT iluminate ‘Sho valves must be heard 1 open 11. Settogge switch FIRE EXT 1 to ARMED. Indicator ght ENG | HEAT must extinguish Indeatr ight ENG II NEAT romans on ‘Shut valve No closes. ‘Shuol valve No 2 remains oper. 12 Settogne switch HTA SELECT to Indicator ight ENG | HEAT remans of ENGI ONLY” Ingato ight ENG ITHEAT must exiegush ‘Shut valve No. remains dosed and Sshutll vale No.2 closes. (CHAPTER 704 code © Page 15Qeurccopter 13, Sot toggle awtch HTR SELECT 10 ENG TONY, 14. Sot toggle switch HTR 1 OFF, {ogg swten MTR SELECT 19 BOTH, and togolaswach FIRE Ext’? toNOaH 15. Set toggle swtch HTR 0 ON. 16, Sol togala ewsch FIRE EXT? io ARMED. 17. Settoggle sien HTR SELECT WENT OMY, 18. Settogale sith HTR SELECT WoENGTORLY 19. Set toggle atch HTA to OFF, toggle wich HTH SELECT to BOTH, toggle sich FIRE EXT 2 to NOAM. 20, Setioggleavich HTR to ON, MAINTENANCE MANUAL MBB - BK117 + Indcator ight ENG 1 HEAT remain ot Ineeator ight ENG II HEAT lumanates, Shuto valve No. remains closed, Shuto valve No.2 must open Indicator ight ENG I HEAT remains of Indltior ight ENG IIHEAT must extingush. Shuts vane No.4 remains sosed and Shutt vave No.2 closes Indatr ths ENG | HEATand ENG HEAT rast lummate, Shuto valves No. 1 and No, 2 must be heard to open Indlstor ight ENG I HEAT remains on, Ipalater igh ENG IIHEAT must extinguish ‘Shut vate No.1 must remain open ‘Shuto vale No. 2 must be heart cose + Indicator fot ENG 1 HEAT must exinguch Ingato igh ENG IEAT romans of ‘Shut valve No. must close and shut valve No.2 remains closed + Indicator fot ENG 1 HEAT wurinates Indeator ight ENG IIHEAT romaine of ‘Shut! valve NO.1 opens and shuttt valve No. 2 remains closed + Indestor lott ENG | HEAT extinguishes and Instat igh ENG IIHEAT remains of ‘Shuot vale No. closes and Shuto! valve No.2 remains closed. 25, Remove pig (P1078) (15, tg, 704-4) from overtemperature eviteh ($896) 22, Connect a jumper wir between contacts Hand 2on pup overomporature wich ($890) 29. Remove jumper wie han overtempenture st + Cauton tight HEATER must itumiate Shitot valves must be heard to close + Gauton igre HEATER mest remain on Shuto valves most remain closed 24, Tigtton plo (P1078) (15, ig, 704-4) on overtemperatre sath (S89). 25. Set toggle sith HTR to OFF, then resets ON, 28. Connect jumper wre betwen contacts ‘and 2 on leak warning switch (S088) 27. Romeove jumper wie rom leak warning ‘wie, (cHAPTER 704 Page 16 + Gauton tight HEATER must extinguish ‘Shut valves mast open. ~ Gauton ight HEATER must suminate, ‘Shut vats must be heardto cose. ~ Caution ight HEATER must main on ‘Shut vates must emain coved 080Geurcconter MAINTENANCE MANUAL MBB - BK117 28, Sttogge evtch HTR to OFF, Caution ght HEATER must extinguish then eget ON Shuto valves must open. 29, Setoggleevtch HTR to OFF and pul eu rut breakers HEATER and HEAT CONT. £20. Swich of and cleconnect external power (S68 chapter 92. 51. Reinstall interior oot paneling and clos access door on LM engine cowing ‘CHAPTER 704 code age 17/8G@eurvcopter MAINTENANCE MANUAL MBB - BK117 ‘704-4 INSPECTION FOR CONDITION - HEATING SYSTEM WITH ELECTRICAL TEMPERATURE ‘CONTROL 1 Inept heating system for ganeal contin. 2, Inspect routes and nets fr cleanliness and Yoh and secure insta. ‘8. Cean contaminated sereens and remove foreign objects as necessary. . Replace damaged and orn sereens, ©. Veal inpect ambient irhose in (25, i. 704-3) and leak air vont nose line (23) or damage, 4. Toten loose threaded connections, 3, Inpeet maxing vate (47) and be ‘soca instaistion. 1 a shut vatos (4 and 12) for evacks, cones and tight anc ‘Remove corrosion wih suitable abrasive coh, ». Totton loose threaded connections (6, Replace damaged vaves. <4. Chack bonding jumper (48) for continuly (max. 2.5m (2) (housing/round stud) 4, Inspect bleed airtines (2, 6 and 11,18) and brackets for damage and fr tight and secure Instalaion 1. Totten loose threaded connections. »b, Repairor replace damages pans as necessary 5. Inspect heating duct system and sllencer for damage and ight and secure istaiaion Repair or replace damaged ducts and slencersas necessary », Tatton loose hose clamps and brackets. 6, Inspsct overtamperature switch (S996) an leek waring switch (S088) fright and socure installa tim and tighten loose tiveaded connections as necessary 7. Inspect elect wing and connactons for chale marks and gh and secure instcaon, 1. Replace damaged wiring », Toten al electrical connections and replace as necessary. 8, Inepect lacking for proper constion and replace as necessary. 8. Ingpact logge switches and cxcut breakers for ight ane secure intaation and unmpaired mechan- cal eperation (CHAPTER 704 cose ¢ Page 18Qeurccoster MAINTENANCE MANUAL MBB - BK117 704-5 Removal bled ar shutot vane Frosrd “The removal procedure is he same fr both bled ae shutot valves, 1. Pullout cet breakers HEATER and HEAT CONT on overead console 2, Remove LH engine cowings or respectvely RH engine coving, eter to Chapter 22 3, isconnoc octal plug (6 0¢ 17 ig, 704) from baed alr tuto! vae 4 or 12) 4. Loosen couping nuts (8 and 7 or 13 and 16) to disconnect baed alr Ines (2 and 6 or 11 ard 18). 5, Remove threaded connaction (8 0 15) rom clamp (9 14). 6, Remove bleed ar shutot valve (4 oF 12). 7. Bank ot openings. 704-6 Instalion- bleed ai shut vane mE ‘The instalation procedure isthe same for bth bleed ai shut! valves. 4. Remove blake 2. Brush-coat treads of blee air shut valve (4 oF 12, ig, 704-2) and coupling nuts (2,713, 16) ‘sing ant seize compouna (eM 137), 23, Logate bese air hut vate (4 or 12) n postion and secure bled ars (2 and 6 or + with coupling rus (3,7 oF 13,98), ‘Secure 1), ac shutot vale (4oF 12) using clamps (or 14) and serous (6 or 1), Tigteon courlng nut (2,7 oF 12,16), ‘Connect electrical plug (5 oF 17 10 bees a shutot va, Test blood ab ine for lakage par para 704-26 Reinstall engine coming eer to Chapter 22, 704-7 Femoral - mixing valve 1. Pullout cicut breakers HEATER and HEAT CONT on overnead console 2. Remove root panling in cargo compartment 8. Disconnect decal pug (46, ig. 704-3) trom actuator of mining vane (47). Remove nut 51) and washer (50) rom ground sud and eiscennect bonding jumper (48) om ground connection on useage, (gHAPTER 708 Page 20 ose ¢Geuroconter MAINTENANCE MANUAL MBB - BKI17 ‘5, Loosen clamps (26) and remove leak ir vont ine (38) from housing (6) and hose tine (29) rom cover (8) 16, Remove acews (28) and washers (37), and remove housing (96) together with seling ring (29) 7. Locten clamp (95) and remove loxbio ambient alr ose ine (25). {. Looten clamp (2) and remave ence (48) rom mixing vale (47), together with ion (4), 19, Remove sews (40) and washers (4) trom bracket (45) ZATR THe mix va've mus 8 suePonTeD DURING THE NED STEP TO PRE: Vent Danae 10. tt necessary, cemove serew ang clamp attaching mbing valve (47) to brackt (45) and remove mixing ‘vale trom back. 11, Unterow coupling nut (22) and romove mixing va (47) toget 12. Back of nut 59) on ebow (24) and unre elbow (24) rom ming valve (47), opether wah washer (avand Oving (55). with bow (24) 19, Repl o-ring (58). 14, lan of openings. 704-8 Instataion - mixing vane 1. Remove blanks and brush-cot threads on bth ends of ebow (24) using ant-se (ema. compound 2 Gan cnt carder argc ming vate or which mates wi ow 2) (ee OETA A) eg Fit ut (53), washer (58) and O-ring (5) on ebow (24). ‘Screw eow (24 no mixing valve (47), but donot vghten mu ($8) at this time. ‘connect coupling mut (22) of elbow (2) fo union (19) located in cap (20), Ir necessary, secur mixing valve (47) 0 brackat (45), using camp, srew and wather. ‘Secure assembled sence (42) and union (4) to mixing vate (47), using camp (2). ‘Tigten nut (59) and wir-tock to coupling nut (2), using locke (52). ‘rush coat faying and sealing eurtaces on housing (38), using sealing compound (OM 67). 10, Locate nousing (96) nnstaled poston ea hat envelopes sealing sng (39) and sealing ring (21) ‘bonded to eap (20), and secure wih serows (38) and washers (37) 11, Lecte lak ar vent ine (29) in installs poston, wrap tape aluminum around theppe ends, and then ‘gecare wih carps (26) to housing (96) and to Rose Ie (23) 12, Comect boncing jumper (4) to ground stud on useage, using mut ($1) and washer (50), (CHAPTER 708 cose © Page 21Qeurccopter MAINTENANCE MANUAL MEB - 8117 13. Conngc eseptacl of mining valve actuator wih any point onthe fuselage and test for cetinuty (war 25a) +4, Brush-coat bonding jumper (48) attaching hardware using corrosion preventive lacquer (CM 50%) 15. Connect elcial plug (46 to acto of ming va (47), 18. Test bleed air ine for leakage per para 704-26, 17 Functional test heating syst per para 704-9, 18. Reinstal ro paneling i cargo compartment. 4 Blood a connsction, RH engine Washer 2 Bleed ar ine, FH engine Screw 3 Coupling nut on RH Bled a ne retical lea | 4 Slee af shut valve, AH engine Clare 5 Elec plug (oak vent ne 8 Blood ar fne- RH engine ‘irae 7 Coupling nut on RH Bed a Ene Clamp 8 Clamp sew Reusing 9 Clamp Washer 10 Bleed at connection, LH engine Screw 1 Blood aie, Ln Sealing rng 12 Blood at shui va, LH engine Screw 13 Coupling nat on Us bed rw Washer 14 Clamp Camp 18 Clamp sew Sienter 18 Coupling at on LH bie ait Ene non 1? Enoeica pig Bracket and amp 18 Blood a ine, LH engine Elocrcal ug 38 Unon Ming wake 20 Cap 48 Bonding per 21 Sealing tng 48 Cover Be Ebow Couping rut 50 Washer 23 Lea alr ont hese tne Be Nu 2a Eom 32 Lockwwe 25 Amblant ait hoe tne 5 Ne 28 Came 54 Washer 27 Gasket 55 Omg 28 Leak waning swich (S088) Figure 704-4 Removal and instalation - mixing valve bleed air ut vaves and leak warning switch ‘e013. CHAPTER 704 Page 22 Code ©@>=-0conter (MAINTENANCE MANUAL MBB - BK117Geurocopter MAINTENANCE MANUAL MBB - BK117 704-9 Removal- leak warning swteh 1rs HEATER and HEAT CONT on overhead console 1. Putout cout 2, Rerrave root panoling in cargo companment. 2, Disconnect electrical lead (2 1g. 704-2) rom leak warning swich 28) (S088), 4 ono sons (0) ad waters) an amove lek wanng th (8 tose wih gst (2 704-10 Functional tet leak warning etch Testunt Mutimeter wth metering lead, approx. 2 m ong 1. Remove leak wacning switch (28) (S088) per para 704-9, 2, Comect aula electrical leads to Wak warring sth 2. Comet multimeter to aunilary electrical leads on leak warning switch The leak warring evitcn must be open. 4, immerse leak warning svtch nan ai bath and heat ol bath. Monitor rise in oil tmperature, using @ thermometer te leak waning swich must close ata temperature of 105 © +3“. 5. Swish off oil bath hoster and allow oi bath to cool Montor opin tomperature, using thermometer = the oak warning swich must reopen boore the temperature drops below 102 6. Remove leak warning switch om elbath, wipe lean of land ramove aux slectcal lads 7. Intl eak warning switch pr para 704-11 704-11 Instaation- 3k waring switch 1 Locate leak warning switen (2, ti. 704-2) (S08) together with gasket (27) n Installed postion, and Seca to oak a emt ine (63), using aren (30) an waters (29), 2. Comect electrical lad (31), 2. Fundionaly est heating system per para 7043. 4 Retrtal rot paneling in cargo compartment (CHAPTER 704 cove Page 25Geurcopter MAINTENANCE MANUAL MBB - BK117 704-12. Remaval- overtemporature swich 1. Pullout cut breakers HEATER ang HEAT CONT on ovemead console ‘Remove rat paneling in cabin Disconnect eletes pg (15, fg. 704-4 rom overemperture switch (14) (S896) 2 3 4. Remove lowe (16) rom ovenemperatue switch (14) 5. Unsorew and remove overtmperature swith rom recptace on dct junction (17), 6 Visual inspoct O-ring for damage. 704-13 Functional test - overtemperature switch Test unt ‘Mutimetr with metering ead, approx. 2 m long 1. Remove overemperature suite (14, fg. 704-4) ($896) per para 704-12, 2. Connect asian local leads overtemperatute switch 8. Connect ohmmete to auxitary eae ‘The overtenperature switch must be open. 4. Immerse overtemperaturesuitchn an il bath and heat oll bath. Montorrise nol temperature using sr thermemes. the overtemperatre seth must dose ata temperature of 121 “0 +3 “C 5. Swch of oi bath heater and alow oll bath to co0 Monitor drop in the ove perature, using themomete. perature snitch mus reopen before the temperature crops below 104 “C =3 “ 6. Remove ovetomperature switch rom ol bath, wipe clean o i, and remove auxiliary leas, 7. Ital ovenemperatureswtch per para 704-14 704-14 Insataion - overtemperature swt 1. Screw ovartmperature swich (14,1. 704-4) (S896) together wih new O-ring hancight nto eoep tacl'on due juneten (17). 2, Secure overemperature switch (14) using loco (1). 3. Connect elacical plug (15) 4. Instat rotpaneting in cabin, 5, Functionally test heating system per para 706-3, cuaPren 704 Page 25 codeGeurcconter MAINTENANCE MANUAL MBB - BK117 ‘704-18 Removal cabin temperature sonsor +. Pullcut cout breakers HEATER and HEAT CONT on overhead console 2, Disconnect eletcal pg (4 tg. 7044). ‘3, Remove seems (1) and washers (2) and remove cabin temperature sensor (28) (IOMM) logether swan bracket (3). ‘4. Remove srew (5) and washer (6) attaching cover (31) 1 cain temperature sensor (28) and remove 5. Separate cabin fomperature sensor (28) rom bracket (8) by removing screws (90) and washers (29) 704-1€ Functional tes- cabin temperature sensor Testun Mutimeter with metering ead, approx. 2 m long 1. Remove rot paneling in cabin, 2, Disconnect electrical plug (2, 704-8) fom contol unt (21) (6H), 8. Connect multimeter to B and E pin contacts of electrical plug (22) and measure resstance 4 mmutimeteresstance “Temperature (6) aru (0) Maxum (0) 6 308 36 | 6 22 se wv 28 38 18 265, 3s ° 22 we 20 240 xo a 228 28 2 26 26 2 205 25 Ea 198 a 2% 106 2 Table 704-2 Comparative vale mature temperature sensor (CHAPTER 704 case Page 27Qeurccoster MAINTENANCE MANUAL MBB - BK117 ‘5. Remove mutimetr trom electrical lu (2), and connect electrical pl fo contol uni (2 6, Reinta rot paneling in cabin 704-17 instalation eabin temperature sensor Ima cabintemperature sensor (28, 7044) (1H brace (2), ung seroW8 0 and 2. Instat over(31) on cabin temperatur sensor (28), uslg screw (6) and washer (6) 3, Locate cabir temperature sensor (28) in installed pion, oute cable through gu perature senor fo contr post, using seews (1) and washers (2) and sacure cabin 4, Connect electrical plug (4) 0 cabin temperature sensor (28). 5. Functional est heating ystem with engines running per para 7043, 704-18 Remeval- tomperature selector 1, Pullout circu breakers HEATER ang HEAT CONT on overhead console 2, Open cicultoreaker box on overhead console, 8. Remove ory kno (10, fig, 704-4 rom temperature selector (8) (R811). 4, Remove nut(9)oftamperature selector (6) and withsaw temperature selctr. 5. Unsolder electrical wires (7) rom resisie (32) (R810) and rom teminal 2" of tomperatre selector (a) (Rat) ave remave temperature slectr. 704-19 Functonal est temperatures Test unit ‘Mutimetr with ng lead, approx. 2m long, 1 Remove ree paneling in cabin, Disconnoet letcal pg (22g. 704-4 rom control un (21) eH, ‘Connect mutimeter to A and G pin contacts of elect plug (2). cori cabin othe folowing postions: ule, center, an ul gh Read ohmsindicted by multimeter and compare with ohms spactied in Table 704-3 te values Inieated by tne rutieter deviate rom thos nthe abl, raplacetemperstre selector win a ‘sericeabe one, 2 3 4. Rotate temperatures 5 waar a veo [oe 20a) 0 Table 704-3 Measurement oft perature selector resistance HAPTER 704 Page 28 code ©@eurccopter MAINTENANCE MANUAL MBB - BK117 704-20 instalation - temperature selector 1. Comect a jumper wire Between trminals“2"and “3*on temperature selector (8, fg, 704-4) (REN), Solin electrical wires to terminal "2 of temperature solecor (8) and to relstor (92) (RENO). Locate temperature solocior (8) in installed postion and secure o ovehead consol, using nut (2), soletr (8) 2 a 4. tach rotary knob (10) fo tempera 5 ‘Tumrotary knob (10) f temperature selector (8) to ensure that moves smooth hrough the entre tng range. -einsta rot paneling in cabin ad close crcl breaker box on overhead console 7, Functional test ting system wih engines runing por para 704 704-21 Removal sir mcure temperature sensor 1. Pullout ru breakers HEATER and HEAT CONT on overhead console 2, Remove root paneling in cabin. 28, Disconnect eletcal plug (27, a. 704-4) rom ai mixture temperature sensor (19 (11H) ox escon ‘oct eleetical plug (24) rom ai mur temperature sensor (2) (T2HI), whichever applicable, 4. Remove gorews (31) and washers (12) and remove air misture temperature sensct (19) (11H) oF romove screws (25) and wachere (28) and rorove a mate temperature sancr (23) (2H), "704-22. Functional est- ir mature temperature sensor snsor (29 fig, 704-4) (12H ‘Testun: Mutimete wih metering lead, approx. 2m long. 8. Remove rot paneling in cabin. . Cisconneet electrical pg (22) om control unt (21) (HH) ., Connect mutimeterto A and D pin contacts of electcal pl (2) and connect BoC. ‘ sad ambient tempature inccated bythe thermometer and thon check wheter he correspon- fg multimeter esstance reading whi hs inte nated in able 704-4 fer that tempat iit resistance et within the lm, replace ai mistoe temperature sensor with a Sereceable cHAeTER 704 ose ¢ Page 20Geurcconter MAINTENANCE MANUAL MBB - BK117 Temperature (0) Minimum (0) Maxum (2) 6 168 190 v7 108 182 1° 17 198 Ea 70 104 2 wm 196 2 ™ 198 Table 704-4 Comparative values - ar mixture temperature sensor ©. Remove motimeter om electrical plug (22) and connect electrical plug to contro unt (2). 1. Reinstall oo! paneling in cabin 2. Teste miswre tem fig, 704-4) (ssh ‘Testun: Multimeter with metering lea, approx. 2m long. ‘8, Remove oot paneling ncbin. »,Disconnestelctrcal pg (27 fg. 704-4 rom ai mxture temperature sensor (12), ©. Connect mutimeterto pn contacts 1 and 2 of air mixture temperature sensor (13). 1, Read ambient temperature incited by the thermometer an then check whether the corespon ing mutimeterreistance racing ic wun the lke naicated i taba 708-5 lor thal tonpertue ‘the restance is not wihin te bs, eplace ar mixture temperature sensor wah a Sercceable Temperate (0) ini (0) Maamumia) 5 02659 earr4 7 50687 70828 19 sean e958 2 40902 eaas6 2 42001 50043 2 2905 seat “Table 704-5 Comparative values - air mixture temperature sensor * senna multimeter tom pn conacs and comes sets pao a mire tempwatue ‘cHAPTER 704 Page 30 cose@eurcconter MAINTENANCE MANUAL MBB - BK117 4. alata rot paneling in cabin. 704-22 Instalition- air iste temperature sensor 1. Inge air mitre temparature sensor (29) (12H) n ct junction (17) and socure with sews (25) {dnd washors (22) oF seta miure temperature sensor (12) (11H) moet undion (97) an Eeou'e wi savews (11) and washers (12), whichever applicable 2, Conrect electrical plug (24, fi. 704-4) tale mitre tompora (Gino armature lomperaiure sensor (13) (1TH), 3, Reintal oot paneling in cabin, snsor (23) (1244 or cial pug 4, Fundionaly test heating systom wth engines runing per para 704. 704-24 Removal contol unit 1. Remove rot paneling in cabin, 2, Disconnect eletcal plug (2, fig. 704-4) om control unt (21) (6H). 8, Rerove screws (18) and washers (18) together with bonding jumper (20), and remove contol uit en ‘704-25 nstalalon -contrl unit 1 Locate contol un (2 In inetaled peion and seoure together wih bonding jumps (20), using ferews (18) and washers (19). ‘2 Connect control unit receptacle wih any pont onthe fuselage and tes for comtniy (max. 25m 2). 8. Coat attaching sew of bonding jumper (20) with corosion preventive lacquer (CW S01), 4. Comect electrical plu (2) te contro unt (21). 5. Reinstat oot paneling in cabin, 6. Funcionaly test heating system wih engines runing per para 708-3 (CHAPTER 704 code © Page 31@eurccopter MAINTENANCE MANUAL MB3 - BK117 Figure 704-4 Removal and CHAPTER 704 Page 32 Washer Elecral wes Jaron elector (811) wth Restor (810) Rotary knob Washer [AF mstretermperatre seneor (13H) ‘Gvoramperature swt (S696) th Oring ‘Bectreal plug (P1079). Looe uc jnction Seren Washoe Boning moe Cerarol une (or) total pug (1056) ‘Armature mperatreseneor (1244) ect po (080) Washer Eletcl pg (1077) Cabin temperature sensor (10H) Waeher Soren Cover Resistor (810), 100.0 wih Temperature selector (R811) Irstalation- cabin temperature sensor, overemperatute switch, at mixture Temperate sencors ana control unt (1 13). cose ¢MAINTENANCE MANUAL MBB - BK117 Figure 704-4 Removal an ‘CHAPTER 706 Page 33MAINTENANCE MANUAL MB3 - BK117 (CHAPTER 704 Page 24MAINTENANCE MANUAL MBB - 8K117 Special ool: ‘Test unt pressure ine adaptor ‘irpressure supoy with manometer Blane “The leakage testis performed using external ar preseure and clerical power suppios wh engines Inoperative 4. Gonagt an switch on extemal power (eter to Chapter 22) push in cru breaker HEATER (C8626) Sind NEAT CONT (C8 810) on ovemaad consol, such on heating system Wa fogle smtcn HTR {erty 7085) and rotate temperature selector (14) ule. The ming valve closes 2. Swe of ana oisconnect external power (reer to Chaptor 92) and pull out cult breaker HEATER. land HEAT CONT on overseas conse, Set tagal evten HTR on coner posto OFF. ‘Rembve roo! paneling in cargo compartment, and open access doors on RH and LM angie cowsngs Remove serws (98, tig, 704-9) and washers (37), and detach forward hal of nouslng (9). (Cheek chu (52) connected between nut (59) and coupling nt (22) or tg insiation, Unscrew and remove bled ar ines (2) rom LM engine and bled ates (12) tom RH engin. taro Horie le ao (2 captor om le ae (1) ad conte via pose ‘9, Consect and swich on external power (ete to chapter 92) and push in ut breakers HEATER and EAT CONT on ovemead console. 10, Set ogge swith HTR to ON 14, Set toggle switch HTR SELECT fo ENG I ONLY. SHON ©—_GRADUALLY INCREASE PRESSURE TO PREVENT DAMAGE. 00 NOT APPLY MORE THAN S BAR. 12, Apply 9 bar to bled ar tne, thon apply leak detection fd (CM 758) 1o coupling ns ofboth the sicel ain na bled ast ave an peed ar ine at headed cnecions 2 18, Apey leak detection fut (CM 758) to threaded connections between blood air tuo valves and ine etueon sow and mung abo, ari ave of mang va, ana et trende conmctons forleakage 14, Putout ciel breakers HEATER and HEAT CONT on overhead console and swith off and discon roctextemal power (tert Chapter 92). 15. Disconnect extemal ir pressure supply and 16. Disconnect ai praesure trom LH bled a line (11,9. 704-3) and blank off opening ase pressure (CHAPTER 704 code © Page 95Qeurccopter MAINTENANCE MANUAL MBB - BK117 17. Remove blank rom RH bleed alrline (2) and connect to alr pressure supply ia adapter. 18. Pushin oat breakers HEATER and HEAT CONT on overhead console and connect and pach on ‘viral power rtero Chapter 92), 19. Set toggle eh HT SELECT fo ENGI ONLY. 20. Set toggle sich HTR CONT 1 ON SAUTIOR —_ GRADUALLY INCREASE PRESSURE TO PREVENT DAMAGE. DO NOT AFPLY MORE THANS BAR 2%, Apply 9 art bea ar tne, then apply leak detection tis (CM 758) 0 coupling nuts ofboth he ‘ised arinc ana bleed ai Shuto valve, and inspect aed ir ino and treaded connocton for feaxage. 22, Release pressu isle arn 1 ai ne, and remove bark rom LH <ésconect ac pressure supply rom RH be 23, Pullout cet breakers HEATER and HEAT CONT on overhead console and swtch of and deco ‘eet external power (eter ie Chapter 2), 24, Set toggle salen HTR SELECT BOTH, 25, Sel ogg sich HTR to OFF. 26, Reconnect lees ngs (2,11) engines (ete to 9, 704-9). 27. Brush-coat fayng and sealing surtaces o housing (36), using sealing compound (CM 670, 29, Reistal forward hat of housing (96), using serews (38) and washers (37). 29, Reinstal roo panting in cargo compartment (GHAPTER 704 Page 36 code ©