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AXLE AND DIFFERENTIAL REAR DIFFERENTIAL CARRIER OIL SEAL(for DANA Made) REPLACEMENT
PROCEDURE
1.REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY 41110
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REMOVAL
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REMOVAL
2.SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY 41110
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
3.INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY 41204
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
4.INSPECT DIFFERENTIAL RING GEAR BACKLASH
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
5.INSPECT TOTAL PRELOAD
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
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6.REMOVE REAR DRIVE PINION NUT 41204B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
7.REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST 41204
DEFLECTOR
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
8.REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL 41201C
a.
*1 Rear Differential Carrier Oil Seal
*2 Rear Differential Drive Pinion Oil Slinger
Using SST, remove the rear differential carrier oil seal.
SST
09308-10010
9.REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER 41214
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
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b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
10.REMOVE WIRING HARNESS CONNECTOR (w/ Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>DISASSEMBLY
11.REMOVE DIFFERENTIAL BEARING CAP
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
12.REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ 41303E
Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>DISASSEMBLY
13.REMOVE DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/o
Differential Lock)>DISASSEMBLY
14.REMOVE NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK 84222
POSITION SWITCH) (w/ Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>DISASSEMBLY
15.REMOVE DIFFERENTIAL DRIVE PINION
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
16.REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER 41231
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
17.REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER) 41201B
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a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
18.REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
19.REMOVE DIFFERENTIAL OIL STORAGE RING 41115
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
20.INSTALL DIFFERENTIAL OIL STORAGE RING 41115
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
21.INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
22.ADJUST DIFFERENTIAL DRIVE PINION PRELOAD
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
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23.INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ 41303E
Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>REASSEMBLY
24.INSTALL DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/o
Differential Lock)>REASSEMBLY
25.ADJUST DIFFERENTIAL RING GEAR BACKLASH
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
26.ADJUST SIDE BEARING PRELOAD
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
27.INSPECT TOTAL PRELOAD
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
28.INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
29.REMOVE REAR DRIVE PINION NUT 41204B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
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b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
30.REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH 41204
DUST DEFLECTOR
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
31.REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER 41214
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
32.REMOVE DIFFERENTIAL BEARING CAP
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
33.REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ 41303E
Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>DISASSEMBLY
34.REMOVE DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/o
Differential Lock)>DISASSEMBLY
35.REMOVE DIFFERENTIAL DRIVE PINION
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
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36.REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER 41231
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
37.REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
38.REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
39.REMOVE DIFFERENTIAL OIL STORAGE RING 41115
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
40.REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER) 41201A
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>DISASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>DISASSEMBLY
41.INSTALL REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER) 41201A
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
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b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
42.INSTALL DIFFERENTIAL OIL STORAGE RING 41115
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
43.INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
44.INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER) 41201B
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
45.INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER 41231
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
46.INSTALL DIFFERENTIAL DRIVE PINION
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
47.INSTALL NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK 84222
POSITION SWITCH) (w/ Differential Lock)
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Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>REASSEMBLY
48.INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ 41303E
Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>REASSEMBLY
49.INSTALL DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/o
Differential Lock)>REASSEMBLY
50.INSTALL WIRING HARNESS CONNECTOR (w/ Differential Lock)
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made w/
Differential Lock)>REASSEMBLY
51.INSTALL DIFFERENTIAL BEARING CAP
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
52.INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER 41214
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
53.INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL 41201C
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a.
*a Rear Differential Carrier Oil Seal Depth
Using SST and a hammer, tap in a new rear differential carrier oil seal.
SST
09316-60011 (09316-00031)
09502-12010
Standard rear differential carrier oil seal depth:
0 mm (0 in.)
b. Apply MP grease to the lip of the rear differential carrier oil seal.
54.INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH 41204
DUST DEFLECTOR
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
55.INSPECT TOTAL PRELOAD
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
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w/o Differential Lock)>REASSEMBLY
56.INSPECT DIFFERENTIAL RING GEAR BACKLASH
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
57.INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY 41204
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
58.STAKE DRIVE PINION NUT
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>REASSEMBLY
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>REASSEMBLY
59.INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY 41110
a. w/ Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/ Differential Lock)>INSTALLATION
b. w/o Differential Lock:
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR DIFFERENTIAL CARRIER ASSEMBLY(for DANA Made
w/o Differential Lock)>INSTALLATION
60.ADD DIFFERENTIAL OIL
Click hereDrivetrain>AXLE AND DIFFERENTIAL>DIFFERENTIAL OIL>REPLACEMENT
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