Design and Build Alternate
Foundation Systems for
Archean Chemical Plant, Ha-
jipir, India
Introduction
Archean Chemical Industries Private Limited is
constructing a Chemical Plant which consists of Sulphate
of Potash, Bromine, Cogen Plant and other anscillary
structures at Hajipir. The site is located in the Greater
Runn of Kutch of Gujarat, India. Alternate foundation
systems are proposed to economise the foundation cost
for lightly loaded structures and bored Cast-in-situ piles
are proposed for settlement sensitive structures.
Subsoil Conditions
Top 5 to 6m of the subsoil consists of soft to firm silty
clay with SPT N value 4 to 15 followed by silty sand with
SPT N value 15 to 30 to a depth of 20m below EGL.
Alternate Foundation Systems
▲ Overall Plan layout of Plant and the foundation
works Vibro stone columns were installed to an average depth
Routine Pile Load Tests SOP & Bromine Plants
of 6m to 7m, to address settlements and to increase the
Load, Tons
0
0 20 40 60 80 100 120 140 160 180 200 bearing capacity (up to 20T/m2). About 121,000 m2 of
area has been treated to support lightly loaded struc-
5 tures. Plate load tests were conducted to satisfy the per-
formance requirements.
Settlement, mm
10
15
Pile Foundations
20
About 1,616 nos. of bored Cast In-Situ piles of 750mm
17m deep piles were installed to support heavily loaded
25 structures. Design load carrying capacities (compression,
lateral and uplift) have been assured by conducting several
30
SOP P 118
Bromine P30
SOP P 174
Bromine P47
SOP P 202
12mm line
initial and routine pile load tests.
▲ Typical pile load test results
Client
Archean Chemical Industries Pvt. Ltd.
Execution Period
July 2011 to February 2013
Project Details
Site No: 13/21/187/759
Piling: 1,616 nos.
Vibro Stone Columns: 121,000m2
Executing Branch
Keller Ground Engineering (I) Pvt Ltd.
203,Wellington Business Park-I
D.P.Road, Off Andheri Kurla Road,
Marol, Andheri (E), Mumbai, 400059
Ph: +91 22 2856 1053
Email:[email protected]
www.kellerindia.com ▲ Piling Rigs and VibroCATs working on site