INTERNSHIP IN CFPM INDUSTRIES,
GUNDLAV, VALSAD
AN INTERNSHIP REPORT
Submitted by
PATEL MILANKUMAR HEMANTBHAI
200490109052
In partial fulfillment for the award of the degree of
BACHELOR OF ENGINEERING
IN
ELECTRICAL DEPARTMENT
S.N PATEL INSTITUTE OF TECHANOLOGY AND RESERCH
CENTER, UMARAKH
Gujarat Technological University,
Ahmedabad
MAY, 2023-24
[1]
S.N.PATEL INSTITUTE OF TECHNOLOGY
& RESEARCH CENTRE, UMRAKH.
CERTIFICATE
This is to certify that the Summer Internship (3170001) Report submitted by
PATEL DHVANIKUMARI BIPINCHANDRA(200490109005) in partial fulfillment of
the requirements for the award of the degree of "Bachelor of Engineering” in Electrical
Engineering during the academic year 2023-24 (7th Semester) , of the S.N.PATEL
INSTITUTE OF TECHNOLOGY & RESEARCH CENTRE is record of her own work
carried out under our supervision and guidance and matter embodied in this report has not
been submitted to any other University or Institution for award of any degree or diploma.
Dr. CHIRAG A. NAIK
Internal Guide Head of Department
[2]
AKNOWLEDGMENT
I am deeply grateful to Mr. NIKUNJ SHAH sir, my mentors and advisors
during this internship, for their invaluable advice and guidance. Their industry
experience and expertise helped me to better understand the company and the
industry, and allowed me to make the most of my internship.
Throughout the internship Nikunj sir and Ashvini ma’am provided me with
valuable insights and guidance that helped me to navigate my tasks and
responsibilities. They were always available to answer my questions and provide
support, and their wisdom and expertise helped me to grow as a professional. I am
thankful for their time and support, and for sharing their valuable insights with me.
[3]
ABSTRACT
This report includes the work performance and knowledge acquired by me at
CFPM INDUSTRIES. In the report I have described different products of the
company like motor, flour mill, oil mill, mixer grinder etc. This report also includes
the information about different types machine use at the company and various
processes done on each machine. I had described about manufacturing of motor and
flour mills. I have reported activities and experience acquired by me during the
internship. In these two weeks of internship I have done study of manufacturing of
different types of motors and mills.
[4]
Table of content
CHAPTER 1: INTRODUCTION OF COMPNY
1. About CFPM Industries
2. Manufacturing Products
3. Machinery Used To Built Product
CHAPTER 2: ABOUT INTERNSHIP
[5]
CHAPTER 1: INFORMATION COMPANY
1. About CFPM INDUSTRIES
CFPM INDUSTRIES Pvt.Ltd.
CEO: Mr. Piyush Patel & Nikunj Shah
K-1/5, Nr. Water Tank old GIDC,
Gundlav, Gujrat 396035
Incorporated in the year 2016 at valsad (Gujrat , India) CFPM INDUSTRIES
Private limited one of the manufacturers and suppliers of induction motor, flour
mill, oil mill, mixer grinder.
CFPM INDUSTRIES, with Brand "CENTROTECH", Commitment to Best
Technology with High Durability - Manufacturing of All Kind of Pulverizer, Flour
Mill, Grinder, Mixer, Hotel and Agriculture Equipments. Today the company is
known for its legacy of trust, reliability and honesty along with a track record of over
25years experience team in manufacturing line, we have one roof manufacturing
facility with latest machinery and dies in our production, assembly, fabrication,
machining, motor mfg. line, etc. Company is also certified An ISO : 9001 and follow
QMS for Safety and Quality Products.
2. Manufacturing Products Name:
[6]
i. FLOUR MILL:
1HP Flour Mill
2HP/3HP Flour Mill
1.5 HP Wet grinder Flour Mill
5HP Three Phase Flour Mill
7.5/10 HP Three Phase Flour Mill
ii. OIL MILL
iii. MIXER GRINDER
3. MACHINERIES USED IN THIS INDUSTRY:
Power press
CR Cutting Machine
Balancing Machine
Drilling Machine
Winding Tool
Welding Machine
Lathe Machine
[7]
CHAPTER 2: ABOUT INTERNSHIP
1)MOTOR
Study Different parts of Motor:
Figure 1 : different parts of induction motor
o Stator Frame
o Stator core
o Stator Winding
o Rotor core
o Shaft
o Cooling Fan
o Fan cover
o Terminal Box
[8]
o Bearings
Study the function of each part:
1) Stator Frame
A stator frame is provided to support the stator
core
The main function of this core is to hold the
irregular magnetic field which generates losses
like eddy current & hysteresis.
The frame of an induction motor is made up
of closed grained cast iron. Figure 2:Stator frame
2) Stator core
Its main function is to carry the alternating
magnetic field
The stator core uses an isolated thin silicon
steel plate that consists of oxide and varnish.
Therefore, the hysteresis loss and eddy
current loss in the inner magnetic material can be
minimized.
Figure 3: stator core
3) Stator winding
the stator field winding generates a strong magnetic
field to drive the rotating rotor, producing the
working motion.
The stator coils are normally made of copper; round
conductors of many turns per coil.
Figure 4:stator winding
[9]
4) Rotor core
The function of the rotor in an electric motor
is to drive the mechanical load, which is
attached to the rotor shaft.
An alternator rotor is made up of a wire coil
enveloped around an iron core. The magnetic
component of the rotor is made from steel
laminations to aid stamping conductor slots
to specific shapes and sizes.
Figure 5:rotor core
5) Cooling Fan
A cooling fan is usually installed on the
opposite end of the output shaft. The cooling
fan rotates with the motor. The purpose of a
cooling fan is to provide increased airflow to
the motors while rotating.
Fans are usually of the bi-directional type
and made of a strong plastic material,
aluminum, or steel.
Figure 6: cooling fan
6) Fan Cover
Fan cover is used to provide a physical
barrier around spinning fan blades to prevent
accidental contact with fingers or other
objects.
They are typically constructed using metal
[10]
or plastic.
Figure 7:fan cover
7) Terminal Box
The terminal box is responsible
for the electricity supply of the
electric motor.
Figure 8:terminal box
8) Bearings
Bearings perform the function of preventing
damage from being done by this force to the
part that supports the rotation, and also of
maintaining the correct position of the rotating
shaft.
Figure 9:bearing
Study Different Types of Induction Motor :
i. 1 HP Single Phase motor
ii. 2HP Single Phase Motor
iii. 5 HP Three Phase Motors
iv. 10 HP Three Phase Motor
v. 0.75 HP Single Phase
vi. Oil Mill Motor
vii. Mixer Grinder Motor
[11]
i. 1 HP Single Phase induction motor :
Figure 10: 1hp motor
PARAMETERS:
Body Length = 13.8 cm
Body Diameter = 15 cm
Body Height = 18.4 cm
Center to Feet = 10.9 cm
RPM = 2880
Turns = Starting turns = 50
= Running turns = 41
Copper gauge = Starting = 22 (0.0253 inch)
Running=22+ 22
Bearing No = 6204(inner diameter=20 mm
Outer diameter = 47 mm; width = 14 mm)
Capacitor = 25 MFD
[12]
No of Coil = 4
No Load Current = 2.5 A
Load Current = 7 A
Weight = 22.09 kg
No Load Per Hour Unit Consumption = 0.5 Unit
Stamping:
Outer Diameter = 14 cm
Inner Diameter= 7 cm
Height of Stamping = 8.5 cm
[13]
ii. 2 HP Single Phase induction motor :
Figure 11: 2 hp motor
PARAMETERS :
Body Length = 16.8 cm
Body Diameter = 17.7 cm
Body Height = 20 cm
Center to Feet = 11.3 cm
RPM- 2880
Turns = Starting turns = 38
= Running turns = 28
Copper gauge = Starting = 22(0.0253 inch) + 23(0.0226 inch)
= Running=22+ 22+22+22+22
Bearing No = 6205(inner diameter=25 mm
Outer diameter = 52 mm; width = 15 mm)
Capacitor = 25 MFD+ 150 MFD
No of Coil = 4
No Load Current = 5 A
Load Current = 12 A
Stamping :
[14]
Outer Diameter = 16.4 cm
Inner Diameter = 8.4 cm
Height = 10 cm
iii. 5 HP Three Phase induction motor :
[15]
Figure 12: 5 hp three phase motor
PARAMETERS :
Body Length = 24.6 cm
Body Diameter = 17.8 cm
Body Height = 19.6 cm
Center to Feet = 10.8 cm
RPM- 2880
Turns =67
Copper gauge = 22+22 (0.0253inch)
Bearing No = 6206*2(inner diameter= 30 mm
Outer diameter = 62 mm; width = 16 mm)
No of Coil = 12
No Load Current = 2 A
Load Current = 7 A
Weight = 38.71 kg
No Load Per Hour Unit Consumption = 0.4 Unit
Stamping:
Outer Diameter = 16.5 cm
Inner Diameter= 8.5 cm
Height of Stamping = 11.6 cm
[16]
iv. 10 HP Three Phase Induction motor :
[17]
Figure 13: 10 hp three phase motor
PARAMETERS :
Body Length = 40.7 cm
Body Diameter = 21.2 cm
Body Height = 29.5 cm
Center to Feet = 12.5 cm
RPM- 2880
Turns = 31
Copper gauge = 19*2(0.0359 inch) + 22(0.0253inch)
Bearing No = 6308*2(inner diameter=40 mm
Outer diameter = 90 mm; width = 23 mm)
No of Coil = 12
No Load Current = 6 A
Load Current = 7 A
Weight = 89.02 kg
No Load Per Hour Unit Consumption = 0.8 Unit
v. 0.75 HP Single Phase Induction Motor :
[18]
Figure 14: 0.75 hp motor
PARAMETERS :
Body Length = 19 cm
Body Diameter =13.4 cm
Body Height = 16.8 cm
Center to Feet = 8.3 cm
RPM- 2880
Turns = Starting turns = 80
= Running turns = 42
Copper gauge = Starting = 23(0.0226 inch) + 23 (0.0226inch)
= Running = 24(0.0201 inch)
Bearing No = i) 6204(inner diameter=20 mm;
Outer diameter = 47 mm; width = 14 mm)
= ii) 6205(inner diameter = 25 mm;
Outer diameter = 52 mm ; width=15 mm)
Capacitor = 20 MFD
No of Coil = 4
No Load Current = 1.5 A
Load Current = 7 A
Weight = 16.10 kg
No Load Per Hour Unit Consumption = 0.3 Unit
Stamping:
[19]
Outer Diameter = 12.6 cm
Inner Diameter = 6.3 cm
Height of Stamping = 8.2 cm
vi. OIL Mill Motor(1.5 HP) :
[20]
PARAMETERS :
Body Length = 18 cm
Body Diameter = 14.5 cm
Body Height = 15.9 cm
Center to Feet = 8.5 cm
RPM- 1400
Turns = Starting turns = 28,61,16
= Running turns = 22,36,38
Copper gauge = Starting = 23 (0.0226 inch)
=Running = 21(0.0285 inch)
Bearing No = 6204*2(inner diameter=20 mm
Outer diameter = 47 mm; width = 14 mm)
Capacitor = 20 MFD + 120 MFD
No of Slots = 36
No Load Current = 1.7 A
Weight =28.96 kg
No Load Per Hour Unit Consumption = 0.4 Unit
Stamping:
Outer Diameter =12.6 cm
Inner Diameter= 8 cm
Height of Stamping = 12.2 cm
[21]
vii. Mixer grinder motor :
[22]
Figure 16: Mixer grinder
PARAMETERS :
Body Length = 23.8 cm
Body Diameter = 17.8 cm
RPM- 2880
Turns = Starting turns = 44
= Running turns = 34
Copper gauge = Starting = 23(0.0226 inch) + 23(0.0226 inch)
Running=21(0.0285 inch)
Bearing No = i) 6205(inner diameter=25 mm;
Outer diameter = 52 mm; width = 15 mm)
= ii)6204(inner diameter = 20 mm
Outer diameter = 47 mm , width 14 mm)
Capacitor = 25 MFD + 150 MFD
No Load Current = 3.1 A
Weight = 25.36 kg
No Load Per Hour Unit Consumption = 0.3 Unit
Stamping:
Outer Diameter = 16.5 cm
Inner Diameter= 8.4 cm
Height of Stamping = 8.6 cm
[23]
STUDY OF DIFFERENT TYPE OF CONTROL PANEL AND
CIRCUIT DIAGRAM :
1. 1 Hp Single Phase Flour Mill Control Panel And circuit diagram
2. 2 Hp Single Phase Flour Mill Control Panel And circuit diagram
3. 5 Or 10 Hp Three Phase Flour Mill Control Panel And Circuit
diagram
4. Oil Mill 1.5 Hp Control Panel And circuit diagram
5. Paper Plate Dona Machine Control Panel And circuit diagram
1. 1 Hp Single Phase Flour Mill Control Panel And Circuit Diagram :
[24]
2. 2 Hp Single Phase Flour Mill Control
Panel And Circuit Diagram :
Figure 18: control panel of 1hp flour mill
Figure 19: circuit diagram of 2hp flou
[25]
Figure 20:control panel of 2hp flour mill
3. 5 OR 10 Hp Three Phase Flour Mill Control Panel And Circuit Diagram :
4. Oil
mill
1.5
hp
Figure 22: circuit diagram of three phase flour mill
[26]
control panel and circuit diagram :
Figure 23: oil mill 1.5 hp circuit diagram
Figure 24: oil mill 1.5 hp control pane
[27]
5. Paper Plate Dona Machine Control Panel And Circuit Diagram :
Figure 25: control panel of paper plate dona machine
[28]
