DR. S & S.S.

GHANDHY GOVERNMENT ENGINEERING

COLLEGE, SURAT

CERTIFICATE
SAI ENGINEERING
A PROJECT REPORT
Submitted by
MORE RUDRA KRUNAL

220230109021
In partial fulfillment for the award of the degree
BACHELOR OF ENGINEERING
in
ELECTRICAL ENGINEERING
DR. S. & S. S. GHANDHY GOVERNMENT ENGINEERING COLLEGE, SURAT

Gujarat Technological University, Ahmadabad

(July,2025)

GUJARAT TECHNOLOGICAL UNIVERSITY 1

 Dr. S. & S.S. Ghandhy Government Engineering
College, Surat
Ring Road, OPP. R. T. O., Near Majuragate, Surat-395001

CERTIFICATE
This is to certify that the project report submitted along with
the project entitled Internship at SAI ENGINEERING has been
carried out by M O R E RUDRA KRUNAL under my guidance in
partial fulfillment for the degree of Bachelor of Engineering in
Electrical Engineering, 7th Semester of Gujarat Technological
University, Ahmadabad during the academic year 2025-26.
Date: / /

Prof. U. N. Patel Prof. R . R . KAPADIA

Internal Guide Head of Department

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 Dr. S. & S.S. Ghandhy Government Engineering College,
Surat
Ring Road, OPP. R. T. O., Near Majuragate, Surat-395001

DECLARTION

We hereby declare that the Internship report submitted along with

the Internship entitled Internship at SAI ENGINEERING. submitted in
partial fulfillment for the degree of Bachelor of Engineering in
Electrical Engineering to Gujarat Technological University,
Ahmadabad, is a confide record of original project work carried out
by us at SAI ENGINEERING, under the supervision of Mr.
VYOMESHKUMAR B. WANKAWALA and that no part of this report
has been directly copied from any students’ reports or taken from
any other source, without providing due reference.

Name of Student Sign. of Student

MORE RUDRA

GUJARAT TECHNOLOGICAL UNIVERSITY 3

 INTERNSHIP CERTIFICATE

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 ACKNOWLEDGEMENT

The satisfaction that accompanies the successful completion of

any task would be incomplete without the mention of people whose
ceaseless corporation made it possible, whose constant guidance
and encouragement grown all effort with success.
The Internship opportunity I had with SAI ENGINEERING was a
great chance for learning and professional development. I would like
to express my gratitude towards Mr.Vyomeshkumar B. Wankawala
Sir. helping me through my internship. I Would like to says special
thanks to. I also express my deepest thanks to every employee for
helping me to gain knowledge and Solving my doubts so that I can
Learn and Grow.
I am grateful for having a chance to meet so wonderful people
and professionals, who led me though this internship period. I choose
this moment to acknowledge their contribution gratefully. I would
also like to express my gratitude to my college mentor Prof. Urvi
Patel Ma'am.
I am thankful to Gujarat Technological University to giving the
opportunity for assigning this Internship work.

Thank You,
MORE RUDRA

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 ABSTRACT

I have undergone my industrial training SAI ENGINEERING A.K Road,Hing-

Masala Compound, Surat from 2nd July to 16th July 2025 (2 Week). SAI
ENGINEERING is working in almost all Major AC induction motor &
Transformer. The SAI ENGINEERING is the engineering division of DEEC. The SAI
ENGINEERING works majorly in Design and Consultancy for Different Industrial
motor such as all induction motor, Beneficial Industrial equipment's and
transformer.
Internship is an opportunity to relate what has been covered in class and what is
applicable in the field of industrial environment. The purpose of the program is
to fulfill the core equipment for the award of a B.E. in Electrical Engineering to
get a practical aspect of the theoretical work studied at the university and to
understand the procedure in mechanical sector and to enable students gain
experience in different tasks.

This report presents a summary of activities I was involved in during an

internship at DEEC - Sai Engineering during my internship, I learned about The
A.C. Induction Motor, Transformer, Magnetic Coil & Other Electrical Equipment
etc.I also learned all types of Motors & Insulation A,B,E,F & H Class as per
Application.

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 TABLE CONTENTS

SR. NO. CONTENTS

1. INTRODUCTION ABOUT COMPANY
2. BENEFICIATION A.C. Induction Motor & Transformer
2.1 Introduction
2.2 Working
2.3 Application
2.3.1 Important
2.4 Types Of Transformer
2.5 Types Of Motor

3. ELECTRICAL REQUIREMENTS FOR Insulation of Motor

3. Electrical Requirements for Insulation of Motor

3.1 Introduction Insulation of Induction Motor
3.2 Introduction Insulation of Transformer

4. INTRODUCTION TO VFD(Variable Frequency Drive)

4.1 Introduction
4.2 Working
4.3 Application

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 1. INTRODUCTION ABOUT COMPANY:-

SAI ENGINEERING
Sai Engineering is a company in since on 2007. It is classified as non-govt company
and is registered with Registrar of Companies, Surat. Sai Engineering registered
address is Survey No. 167, Hing-Masala Compound, Opp.Fulpada Gam,
A.K Road, Surat.

Sai Engineering office is located at A.K Road, Surat.ECIL Engineering’s execution

meets the highest industry and Client standards of design quality, safety, and risk
management at market competitive rates. A state-of-the-art allows Sai
Engineering to offer precise, fit-for-purpose design via virtual motor &
Transformer walk through that help incorporate operations inputs in collaboration
with Clients to adapt design to their needs.

The company has a team of experienced structural engineers who work closely
with clients to ensure that the , has taken training about Repairing & Rewinding
of A.C.Induction Motor , Transformer , Magnetic Coil & other Electrical
Equipment etc. & Reason for Failure of Electrical Machine & Insulating Material
used for above all type of Motors, as per as Insulation Class–A,B,E,F & H Class as
per Application.

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 2. BENEFICIATION A.C. INDUCTION MOTOR & TRANSFORMER:-

2.1 Introduction:

1. Both transformers and induction motor both are the most extensively used electrical
machines in practice. The transformer is an electromagnetic static machine while
the induction motor is an electro-mechanical energy conversion device. Since the
induction motor and transformer are functionally quite similar because both work
on the
“Faraday’s law of electromagnetic induction”, therefore it is required to understand
the differences between them.

2. The Power Flow of the Beneficiation Process of A. C. Induction Motor &

Transformer is given below.

2.1 Power Flow of beneficiation process A.C Induction Motor

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 2.2 Working:-

An AC Induction Motor works by using alternating current (AC) to create a

rotating magnetic field (RMF) that induces a current in the rotor:

1. Stator windings :

AC voltage is applied to the stator windings, creating a rotating magnetic field

around the stator. The polarity of the magnetic field changes with each half
cycle of the supply, causing the field to rotate.

2. Rotor conductors :

The rotor conductors are stationary and cut through the rotating magnetic
field, which induces an electromotive force (EMF) in the rotor. This is
known as the rotor induced EMF.

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 Feature Description
Principle Electromagnetic induction
Key Components Stator (wound), Rotor (squirrel-cage/wound)
RMF Generation Three-phase or phase-shifted single-phase
Torque Mechanism Rotor current interacts with stator RMF
Slip Required for rotor current induction
Synchronous Speed Formula Ns=120fPN_s = \frac{120f}{P}
Typical Slip 2–5% (industrial loads)
Efficiency 85–95%
Advantages Simple, reliable, self-starting
Common Uses Industrial machinery, HVAC, appliances
Table

2.3 Application:-
Industrial Applications. Three-phase induction motors are used to drive
various machines and equipment for manufacturing purposes. These
machines and equipment include lifts, conveyors, exhaust fans, grinding
machineries, carton sealers, label machineries, mixers, food processing
machineries, packaging machineries, etc ...
Transformers are used in a variety of applications, including power generation,
transmission and distribution, lighting, audio systems, and electronic
equipment

2.3.1 Important:-

Important Induction Motor :-

Induction motors, also known as asynchronous motors, are the

most commonly used type of motor in residential, commercial,
and industrial settings. They are important because they are
reliable, economical, and have many advantages, including:

GUJARAT TECHNOLOGICAL UNIVERSITY 11

 Simplicity:

Induction motors have few basic components, making them easy to

produce and maintain. They also have simple construction and
require less frequent maintenance.
Durability:

Induction motors can operate for long periods without

maintenance because they have few mechanical contact points.
Adaptability:

Induction motors can be adapted to meet different application

requirements for size, power, and speed.
Low cost:

Induction motors are relatively inexpensive.

Important Transformer :-
Efficiency:

Transformers can transfer electricity more efficiently than other

methods, like power lines, which results in lower energy costs.
Safety:

Transformers are safer than other methods of electrical power

distribution because they don't rely on high-voltage power lines,
which can be dangerous.
Reliability:

Transformers can last for decad

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 2.4 Types of Transformer:

 Autotransformers
 General purpose transformers
 Industrial control transformers
 Isolation transformers
 Medium voltage control transformers
 Military transformers
 Power transformers
 Step down transformer
 Step up transformer
 Single phase transformer
 Three phase transformer
 Distribution transformer
 Current transformer
 Potential transformer
 Instrument transformer
 Air Core transformer
 Iron core transformer
 Ferrite core transformer

2.1 Power Flow of Transformer

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 2.5 Types of Motor:

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 3. ELECTRICAL REQUIREMENTS FOR Insulation of Motor :-

3.1 Introduction Insulation Induction Motor:

The Surface temperature of the motor is typically 30°C lower than it is
at the windings. So if we look at a Class F insulated motor which will
be happy running at 155°C and then subtract 30°C, we get a surface
temperature of 125°C. This doesn't necessarily mean it is running too
hot or operating improperly (by the way, we strongly advise against
touching anything that is 125°C). To put it simply, today's motors can
simply be too hot to handle, even when all is working as it should be.

Induction Motor Insulation Temperature

Class: Y 90 Degree C

Class: A 105 Degree C

Class: E 120 Degree C

Class: B 130 Degree C

Class: F 155 Degree C

Class: H 180 Degree C

Class: C >180 Degree C

3.1 (a) Induction Motor Insulation

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 3.2 Introduction Insulation Transformer:

Transformers use insulation to insulate their coils and cores, as well as the
space between the core and windings and between each winding turn and the
tank. The insulation is designed to withstand high voltage levels, moisture,
pollution, and other harsh environments. It also acts as an electrical insulator
and coolant to dissipate heat losses.

Proper insulation is essential to a transformer's long-term performance and

reliability, and can help extend its life and prevent costly outages. Well-
insulated transformers can last for decades without significant degradation in
performance or reliability, which can lead to reduced downtime and
maintenance costs. Insulation also ensures the safety of the transformer by
preventing electrical faults and reducing the risk of harm to personal and
equipment.

3.2 (B) Insulation Of Transformer

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4. INTRODUCTION TO VFD (Variable Frequency Drive):-

4.1 Introduction:

A Variable Frequency Drive (VFD) is an electronic device that controls the

speed and torque of an AC motor by adjusting the frequency and voltage of the
power supplied to it.
It's also known by other names like adjustable-frequency drive (AFD), variable-
voltage/variable-frequency (VVVF) drive, and variable speed drive (VSD).

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4.2 Working:

1. Converts AC power to variable frequency and voltage:

VFDs take a standard AC power supply and convert it into a variable frequency and
voltage waveform that is then fed to the motor.

2. Controls motor speed:

By adjusting the frequency, the VFD controls the speed of the AC motor. Lower
frequency results in lower motor speed, and higher frequency results in higher
motor speed.

3.Provides smooth motor operation:

VFDs enable smooth starting, stopping, and speed changes of the motor, reducing
mechanical stress and extending the motor's lifespan.

4.Improves energy efficiency:

By matching the motor speed to the load requirements, VFDs can significantly
reduce energy consumption compared to running the motor at full speed all the
time.

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4.3 Appliction:-

1. HVAC Systems:
VFDs are commonly used in heating, ventilation, and air conditioning (HVAC)
systems to control the speed of fans and pumps, optimizing airflow and temperature
control while reducing energy costs.
They can be used in both commercial and residential settings.
2. Pumps:
VFDs are essential for controlling the speed of pumps in various applications like
water and wastewater treatment, oil and gas, and building automation.
They allow for precise flow rate control, reduce energy consumption, and minimize
wear and tear on the pumps.
3. Conveyor Systems:
VFDs are used in conveyor systems to control the speed of belts, allowing for
efficient material handling and packaging.
They enable adjustments based on production needs, reducing product damage and
optimizing throughput.
4. Cranes and Hoists:
VFDs are used to control the speed of motors in cranes and hoists, ensuring smooth
acceleration and deceleration for safer and more efficient lifting operations.
5. Compressors:
VFDs are used in compressors to adjust motor speed based on demand, reducing
energy consumption and wear on the compressor.
6. Machine Tools:
VFDs are used in various machine tools like CNC machines to control spindle speeds
and feed rates, improving machining accuracy and extending tool life.
7. Extrusion Machines:
In the plastics and rubber industries, VFDs control the speed of extruders, ensuring
uniform material flow and product quality.
8. Other Applications:
VFDs are also used in centrifuges, separators, mixers, agitators, escalators, and
moving walkways, among others.

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