CHAPTER TWO
1.0 LITERATURE SURVEY
2.1 Oil and Gas Transportation: Description and Brief History
Crude oil pipeline transportation involves the movement of crude oil from production facilities to
refineries or distribution points through a network of specialized pipelines. These pipelines are
designed to carry crude oil efficiently, ensuring a constant and reliable supply to meet demand
(Smith, J., 2017).
Crude oil pipeline transportation has a rich history dating back to the mid-19th century. The Oil
Transport Association, established in Pennsylvania, USA, in 1865, marked a pivotal moment
with the inception of the first modern pipeline, initially constructed using wrought iron (Johnson,
2008).
Over time, the use of pipelines expanded globally, facilitated by advancements in metallurgy and
welding technologies. This evolution led to the development of more efficient and safer pipeline
systems, capable of transporting larger volumes of crude oil (Smith, 2015).
In recent years, with the rise of environmental concerns and the need for improved safety,
pipeline transportation has seen further advancements. These include innovations in materials,
construction techniques, and monitoring systems to enhance the efficiency and environmental
sustainability of crude oil transportation (Miller, 2021).
2.2 Fundamentals
2.2.1 Transportation of Crude Oil and Gas
Transportation of oil and gas is a crucial aspect of the global energy industry. It involves the
movement of crude oil, natural gas, and their refined products from production facilities to
refineries, storage facilities, and end-users across the world. The transportation of oil and gas can
occur via different modes, including pipelines, tankers, trucks, and railroads.
According to the International Energy Agency (IEA), in 2020, approximately 61% of the world's
oil was transported by sea via tankers, while pipelines accounted for 38% of oil transport.
Similarly, natural gas was transported via pipelines (70%), liquefied natural gas (LNG) carriers
(27%), and trucks and other modes (3%) in 2020 (www.iea.org).
The transportation of oil and gas is critical to ensure a reliable and secure supply of energy to
meet the increasing demand of consumers. However, it also poses significant challenges,
including safety and environmental risks, political tensions, and market fluctuations. Thus, the
transportation of oil and gas requires careful planning, management, and regulation to ensure the
safe and efficient delivery of energy
According to the International Energy Agency (IEA), in 2020, the global demand for oil was
approximately 91 million barrels per day, and the demand for natural gas was around 4,000
billion cubic meters. To meet this demand, a vast transportation network is required, which
includes over 4 million kilometers of pipelines, thousands of tanker ships, and millions of barrels
of storage capacity (www.iogp.org).
The transportation of oil and gas is governed by various international and national regulations
and standards aimed at ensuring safe, reliable, and environmentally friendly transportation. The
International Maritime Organization (IMO) regulates the transportation of oil and gas by sea,
while the International Association of Oil and Gas Producers (IOGP) develops guidelines and
standards for the transportation of oil and gas by pipelines (www.imo.org).
2.2.1.1 Methods of Transportation
There are several methods used to transport oil and gas, including pipelines, ships, trucks, and
railways. Each method has its advantages and disadvantages, and the choice of transportation
method depends on various factors, such as distance, volume, cost, and environmental and safety
considerations.
2.2.1.1.1 Ships at Sea (Maritime)
Ships are used to transport oil and gas across oceans and seas to various ports and terminals
worldwide. They are cost-effective for long-distance transportation, and their flexibility
allows them to access various locations globally. However, they are susceptible to weather
conditions, piracy, and other security risks, and transportation is subject to stringent
international regulations. Accidents and spills can have severe environmental impacts.
Fig 2.1: Oil and Gas transportation via ship
Ships transport oil and gas in large tanks that are designed to withstand the pressure and weight
of the cargo. The tanks are fitted with pumps that move the oil and gas through pipes to the
terminal when the ship arrives. The tanks are also equipped with safety systems to prevent spills
and leaks.
Advantages:
Can transport large volumes over long distances across oceans and seas.
Flexible and can navigate to various ports and terminals worldwide.
Cost-effective for long-distance transportation
Disadvantages:
Susceptible to weather conditions, piracy, and other security risks.
Transportation is subject to stringent international regulations.
Accidents and spills can have severe environmental impacts.
2.2.1.1.2 Trucks
Trucks are used to transport oil and gas over short distances and to areas without pipeline
infrastructure. They are flexible and can access remote locations, making them ideal for
transporting small volumes of oil and gas. However, they are less efficient and have higher
transportation costs than pipelines and ships, and there is a higher risk of accidents and spills.
Fig 2.2: Oil and Gas transportation via truck
Oil and gas are transported using trucks by filling up their tanks with the fuel. The trucks then
drive to their destination, where the fuel is offloaded into storage tanks or other vehicles. The
trucks are usually equipped with pumps to transfer the fuel to other storage tanks, and they are
powered by diesel engines.
Advantages:
Flexible and can access remote locations and areas without pipeline infrastructure.
Ideal for transporting small volumes over short distances.
Can be quickly mobilized and dispatched.
Disadvantages:
Less efficient and have higher transportation costs than pipelines and ships.
Higher risk of accidents and spills.
Limited capacity compared to other transportation methods.
2.2.1.1.3 Railways
Railways are used to transport oil and gas over long distances and to areas without pipeline
infrastructure. They are flexible and can access remote locations, making them ideal for
transporting large volumes of oil and gas. However, they are more expensive than pipelines
and ships, and there is a higher risk of accidents and spills than pipelines and ships. They are
also limited in flexibility due to rail network limitations.
Fig 2.3: Oil and Gas transportation via railway
Railways transport oil and gas in tank cars that are fitted with pumps and valves to control the
flow of oil and gas. The tank cars are connected to each other and pulled by a locomotive. The
locomotive has a control system that regulates the speed and braking of the train.
Advantages:
Flexible and can transport large volumes of oil and gas.
Ideal for areas without pipeline infrastructure.
Can access remote locations and areas.
Disadvantages:
More expensive than pipelines and ships.
Higher risks of accidents and spills than pipelines and ships.
Limited flexibility due to rail network limitations.
2.2.1.1.3 Pipelines
Pipelines are long-distance transportation systems that are used to move oil and gas from
production areas to refineries, storage facilities, and distribution centers. They are cost-
effective and efficient, as they have low transportation costs and can move large volumes of
oil and gas. Pipelines are also considered environmentally friendly compared to other
transportation methods, as they produce fewer emissions and have a lower risk of accidents
and spills. However, they are vulnerable to leaks, corrosion, and other mechanical failure.
Pipelines use pumps to move oil and gas through a network of pipes from one location to
another. The pumps push the oil and gas through the pipes, and pressure is maintained to keep
the oil and gas flowing. The pipes are made of steel and are coated with an anti-corrosion
material to prevent damage.
Advantages:
Cost-effective for transporting large volumes over long distances.
Energy-efficient and environmentally friendly compared to other transportation methods.
Safe and reliable when properly maintained and operated.
Disadvantages:
Vulnerable to leaks, corrosion, and other mechanical failures.
Construction and maintenance can have environmental impacts.
2.3 OIL PIPELINES
Pipelines can refer to gathering systems (wellhead to processing facilities), transmission lines
(supply areas to markets), or distribution pipelines (most commonly to transport natural gas to
medium or small consumer units). Pipelines play a very critical role in the transportation process
because most of the oil moves through pipelines for at least part of the route. After the crude oil
is separated from natural gas, pipelines transport the oil to another carrier or directly to a
refinery.
There are two types of oil pipeline: crude oil pipeline and product pipeline. While the former
carries crude oil to refineries, the latter transports refined products such as gasoline, kerosene, jet
fuel, and heating oil from refineries to the market. Different grades of crude oil or different
refined products are usually transported through the same pipeline in different batches. Mixing
between batches is small and can be controlled. This is accomplished either by using large
batches (long columns of the same oil or product) or by placing an inflated rubber sphere or ball
between batches to separate them. Crude oil and some petroleum products moving through
pipelines often contain a small amount of additives to reduce internal corrosion of pipe and
decrease energy loss (drag reduction). The most commonly used drag-reducing additives are
polymers such as polyethylene oxides. Oil pipelines almost exclusively use steel pipe without
lining but with an external coating and cathodic protection to minimize external corrosion. They
are welded together and bent to shape in the field.
2.3.1 Types of Pipes use in Transporting Crude Oil
In the transportation of crude oil, various types of pipes are employed to ensure efficient and safe
movement from production sites to refineries or distribution centers. These pipes are selected
based on factors such as the characteristics of the crude oil, the transportation distance,
environmental conditions, and cost-effectiveness. Here are the main types of pipes used:
Carbon Steel Pipes
Carbon steel pipes are the most common type of pipes used for crude oil transportation.
They are known for their strength, durability, and resistance to corrosion.
Carbon steel pipes are ideal for long-distance transportation of crude oil due to their
strength and ability to handle high pressure and varying temperatures (Zhang et al. ,
2015).
Ductile Iron Pipes
Ductile iron pipes are strong and impact-resistant, making them suitable for transporting
crude oil under high pressure.
They find application in high-pressure systems where their durability and strength are
crucial (Kováč, 2018).
Steel
It is the most regarded material to be used in the oil and gas industry due to its quality,
price, availability and constancy. It is seen that every segment of oil and gas age, running
from gathering and refining of things to transportation them over the world, uses it. Steel
is exceptionally considered for scattering reason. It is the central material which is used
for piping and external parts due to its incredible quality and resistibility to wear. Every
so often, when steel is mixed with somewhat level of various materials, it improves the
completed outcomes quality, or other appealing characteristics.
Stainless Steel Pipes
Stainless steel pipes are corrosion-resistant and possess high strength, making them
suitable for transporting corrosive crude oil or in environments where corrosion is a
concern.
They are used when the crude oil being transported is acidic or corrosive, ensuring
longevity of the pipeline (Cheng and Wang, 2016).
Fiberglass Pipes
Fiberglass-reinforced pipes are corrosion-resistant and lightweight, making them ideal for
transporting crude oil in corrosive environments.
They are utilized in areas with high levels of corrosion or in challenging terrains due to
their durability and corrosion resistance (Gigante et al., 2016).
2.3.2 Advantages and Limitations of using Steel Pipes for Transporting Crude Oil