AIT Oper Manual Oct 2008
AIT Oper Manual Oct 2008
OPTIMA edger
User’s manual
2238-0102_10-08_English
Dear customer,
You have purchased high quality equipment that will provide you great professional
satisfaction.
As a contribution to this, we include the following user’s manual, with all the
necessary information for proper use of the equipment.
• This manual provides all available operating procedures and options, use and safety
measures, accessories information, basic maintenance and technical specifications.
• Before using for the first time the edger, a complete reading and understanding of
its content is required, in particular operations procedure and safety cautions.
• If you have any question or find any problem about the equipment during operation,
please contact the INDO’s authorised Technical Service in your area.
INDEX
A. SAFETY A.1
B. CAUTIONS FOR THE INSTALLATION AND USE B.1
C. USE WARNINGS C.1
D. WASTE AND DISPOSAL D.1
E. LABELS E.1
INDEX
8. TECHNICAL MENU FOR USERS 8.1
8.1 COUNTERS 8.2
APPENDIX 2. UNPACKING 2
INDEX
A. SAFETY MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
A. SAFETY
CAUTION!
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or a property damage accident.
WARNING!
Even situations that are labeled CAUTION! may result in serious injury under
certain situations. Safety precautions must be followed strictly at all times.
A.1
B. CAUTIONS FOR THE INSTALLATION AND USE MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
WARNING!
• Do not place the equipment over the power cord. Cord cover may be damaged and
cause electrical shocks or short-circuits.
• If metal wires of the cord are exposed, power turns off and on when moving cord or
cable/plug are abnormally hot, that means cable is damaged. Immediately change the
cable by a new one. If not, it may result in electrical shock or fire.
• In case of a direct water connection, the water inlet should be protected through an
external tap installed in the water supply pipe. Input flow and pressure should not
exceed the normal values of a domestic water network.
• In case of a direct water connection, the draining pipe should remain at least ½ meter
below the machine level. The draining hose should connect to the draining pipe without
angles that make difficult the evacuation of remains.
B.1
C. USE WARNINGS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
C. USE WARNINGS
WARNING!
• Never disassemble nor touch the internal structure of the edger. Electric shock or failure of
the instrument may occur.
• Never use the equipment for purposes other than the specified. INDUSTRIAS DE
ÓPTICA S.A. will not be responsible for accidents or malfunctioning caused by this wrong
use.
• For the storage of the packed equipment and its shipment we recommend the same
conditions of temperature and humidity.
• Operator's working location is in front of the edger, facing the working area, this last being
protected with the main cover. Working area is described as the part of the unit containing
the grinding wheels and lens shafts. Danger area is the part of the working area
between grinding wheels and lens shafts.
• NEVER manipulate inside the working area while lens is being edged. Manipulation is
only permitted when the cycle has reached its end and grinding wheels have completely
stopped its rotation. When the cycle starts, close the cover manually so that the working
area stays protected, not being accessible. NEVER OPEN THE COVER DURING A
WORKING CYCLE. If, due to use reasons, the said cover should be opened, then
AVOID ANY USER’S OR THIRD PERSON’S MANIPULATION INSIDE THE WORKING
AREA.
• With the main cover closed, noise and acoustic pressure levels are tolerable. Special
protection elements are not needed.
• In case of malfunction, never touch inside the equipment. Remove power cord and contact
with INDO’s authorised Technical Service in your area.
C.1
D. WASTE AND DISPOSAL MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
CAUTION!
• For correct edged lenses waste disposal make sure to use recommended mode and
type drain filters, otherwise drainpipes may get stuck.
• Filters must be cleaned on a regular basis or changed as often as needed by the kinds
of edged materials and lenses number.
• This sign shows that this device needs a selective wasting program in order to have a
correct environment management and must never be disposed of when not used.
You’ll see on the edger an ID label with crossed garbage container as shown on
picture. This tag shows that the machine disposal must be sorted by material for
environmental care and can’t be disposed of improperly.
NOTA:
Independently from the actual local governing ordinances, INDO, through its
Corporative Social Responsibility commitment, has adhered voluntarily to the
United Nations World Pact (Global Compact) and works for the sustainable
development and to reduce the environmental impact in its activities, having set an
Environment Management System based on the International Standards ISO 14001
from 2001.
D.1
E. LABELS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
E. LABELS
Placed on the left side of the edger and at the side of each cooling unit
or electrovalve output.
E.1
1. PRODUCT INTRODUCTION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
1. PRODUCT INTRODUCTION
• The MAXIMA SPEED ADVANCE / OPTIMA ADVANCE edger uses the 3D digital
technology to calculate and trace the lens bevel. The display shows the bevel
tracing and the lens thickness during the edging process.
• Through its display and using a simple icon-based user menu the edger functions
can be easily controlled.
1.1
2. SYSTEM CONFIGURATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
2. SYSTEM CONFIGURATION
2.1 SINGLE CONNECTION
NOTE: MAXIMA SPEED ADVANCE AND OPTIMA ADVANCE edgers are compatible
with the former INDO generation of peripherals. Therefore, it is possible to install a
network with MAXIMA SPEED ADVANCE / OPTIMA ADVANCE edgers connected to a
SERVICE MODULE, INDOFORM CNC, CNC or MINIBLOC, sharing the net with an
ELITE XXI, LINEA XXI, MAXIMA and OPTIMA edgers. However, the MAXIMA SPEED
ADVANCE / OPTIMA ADVANCE edgers don’t communicate with the 10-job Memory
Box, sometimes used with the INDOFORM CNC.
2.1
3. DESCRIPTION OF PARTS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
3. DESCRIPTION OF PARTS
3.1
3. DESCRIPTION OF PARTS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Status box
Lens edging
process
visualization
Lens edging
settings
DOOR
The MAXIMA SPEED ADVANCE features an automatic door that closes at the beginning
of the cycle and opens at the end. You can open it or close it at any time pressing the
key .
CAUTION!
If you open the door during the cycle, the edger will stop immediately the edging process.
3.2
4. DESCRIPTION OF PROCESSES MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
4. DESCRIPTION OF PROCESSES
The MAXIMA SPEED ADVANCE / OPTIMA ADVANCE edger makes a standard job
in 3 basic steps: MEASURING STEP, ROUGHING STEP and FINISHING STEP.
These processes can be completed by other options: POLISHING, GROOVING and
PIN BEVELLING.
4.1
4. DESCRIPTION OF PROCESSES MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
• POLISHING PROCESS:
Option allowing polishing for plastic lenses.
Polishing ON
NOTE: This option is not available for mineral
lenses.
Polishing OFF
• GROOVING PROCESS:
Grooving
current depth
and width
WARNING: The minimum lens
thickness to groove is 1.5 mm.
MINERAL LENSES CAN NOT BE
GROOVED. RISK OF GROOVING DISC
DAMAGE.
Automatic grooving
For minus lenses, the groove will be parallel to
the front side for thickness bigger than 2.5 mm
and it will be centered (50%) for smaller ones.
For plus lenses, the groove will be centered.
Grooving deactivated
4.2
4. DESCRIPTION OF PROCESSES MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
4.3
5. HOW TO MAKE A JOB MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
, POLYCARBONATE , TRIVEX™
5.1
5. HOW TO MAKE A JOB MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
1) Retouch option
(See section 7. RETOUCH FUNCTION).
5.2
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
AUTOMATIC
It’s the default bevel. The bevel is chosen in the best position according to the lens
power (factory settings at 30% from front side for plus lenses, or 20% for minus lenses).
For aesthetical reasons, the bevel of the 2nd lens/eye will be the same as the 1st one, no
matter the type (plus or minus) i.e., if the 1st lens is a minus lens and the 2nd a plus one,
both will have a 20% bevel.
PROPORTIONAL
This option permits to place the bevel proportionally between the two sides of the lens.
Default value is 50%. Proportional value is referred to the front side and can be
changed by steps of 5% using (+) and (-) keys.
6.1
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
FRONT SIDE
This option permits to place the bevel parallel to the front side. Default value is 0.0mm
and can be changed in steps of 0.1mm using (+) and (-) keys.
FLAT
This option permits to perform a lens finished without V shaped bevel (flat bevel).
6.2
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Polishing OFF
Polishing ON
Minibevel enabled .
Standard bevel.
Minibevel.
6.3
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
the key .
Executive lens
This option reduces the measuring speed
and modifies the measuring sequence so
that EXECUTIVE type lenses can be
measured in a safe way.
Recovery lens
This option measures the lens shape 2
mm smaller, allowing measuring recovery
lenses with areas without material.
6.4
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
SMART ROUGHING
In this process, roughing is made with
one initial adapting turn and follows then
rotating the lens continuously applying
the proper treatment depending on lens
thickness till reaching the roughing size
and form.
It’s the fast roughing process
MULTISTEP ROUGHING
6.5
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
6.6
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
6.7
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
6.8
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
The Manual bevel function offers 3 consecutive process levels. That means each of
those processes can be made only if the previous one has been finished:
1. Bevel position can be manually modified in the smallest radius of the shape
(L). System calculates automatically the new bevel path, according to the new
programmed position.
2. Bevel position can be manually modified in the smallest radius of the shape (L)
(process 1) and the largest one (H). The system calculates automatically the
new bevel path, according to the new programmed positions.
3. Complete manual bevel: The bevel can be modified in every inflexion point of
the shape. New bevel path is automatically calculated to link all programmed
positions in a progressive way.
6.9
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Select MANUAL function before start. The cycle will stop immediately after the
measuring step, staying in SEMI mode.
(L) shows the point with the smallest radius respecting to the blocking centre. Graphic
on the screen shows a line crossing the bevel representation in said point (L).
Adjust Bevel position in this point (L). The new bevel path will appear on the screen,
modified according to the new position of point (L). In addition, screen shows the new
curve’s value.
Press START to resume the cycle. Press to proceed to the second process
level.
(H) shows the point with the largest radius respecting to the blocking centre. Graphic on
the screen shows a line crossing the bevel representation in the (H) point.
Adjust Bevel position in this point (H). The new bevel path will appear on the screen,
modified according to the new position of points (L) and (H). In addition, screen shows
the new curve’s value.
Press START to resume the cycle. Press to proceed to the third process level
(Complete Manual bevel).
In this level the system permits to modify the bevel position in all the inflexion points
respecting to the blocking centre. Inflexion point is every point in the shape that is a
local minimum or maximum of radius.
The first point appearing is the initial point (0). This normally coincides with the minimum
radius of the eyebrow or upper inflexion point.
Adjust the bevel position in (0) and press to proceed to the next inflexion point (1).
Adjust the bevel position in (1) and press to proceed to the next inflexion point
(2).
6.10
6. ADVANCED MENU OPTIONS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Proceed the same way with the rest of the points. The number of point can vary
depending on the shape and decentration. It will normally be around 4 or 6 but some
polygonal shapes can have more.
The new bevel path will appear on the screen, modified according to the new position of
modified points. In addition, screen shows the new curve’s value.
Note 1: The number of point can vary depending on the shape and decentration mode
(rim or boxing). It will normally be around 4 or 6 but some polygonal shapes can have
more.
Note 2: To move back to the previous level, select any other bevel program and
6.11
7. RETOUCH FUNCTION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
7. RETOUCH FUNCTION
7.1
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
COUNTERS
SINK CLEANING
WHEEL SHARPENING
WHEELS AUTO-CALIBRATION
USER’S WARNING
QUICKSET CONFIGURATION
TOUCH PROBES
CALIBRATION
BEVEL POSITION
ADJUSTMENT AND BEVELLED LENSES
SIZE AJUSTMENT
8.1
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.1 COUNTERS
8.2 CLEANING
CAUTION!
To assure a good conservation of the
equipment and prevent possible future
faults it is recommended to do a daily
maintenance consisting of cleaning the
inside of the working area. The best
moment to do it is at the end of the day or
at the end of every shift.
8.2
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.3
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
DEPTH
8.4
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.5
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.6
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.7
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Lenses with flat bevel NOTA: When you’ll come back to this
menu, all the adjustment values will be
0 again.
8.8
8. TECHNICAL MENU FOR USERS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
8.9
9. USER WARNINGS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
9. USER WARNINGS
ICON CODE DESCRIPTION
9.1
9. USER WARNINGS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
WP 13 Autocalibration warning
WP19 The grooving has been disabled because the lens is too
thin.
WP20 The front side pin bevel has been disabled to avoid
overlapping with the bevel or the groove.
WP21 The back side pin bevel has been disabled to avoid
overlapping with the bevel or the groove.
9.2
10. ERROR LIST MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
EP 0 Generic Error.
EP 4 Transmission error.
EP 5 Reception Error.
10.1
10. ERROR LIST MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
EP 14 E2prom failure
EP 15 Power failure
EP23 The grooving assembly motor has got stuck and is stopped for
safety reason.
EP24 Motor over current failure. On the display the failing motor is
shown.
10.2
10. ERROR LIST MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
*If an error pops up on the display, please write down the number code and call the authorized
technical service assigned to your area.
10.3
11. MAINTENANCE AND GENERAL CARE MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
• At the end of the day or shift, clean the working area and lens shafts with water and a
brush, eliminating glass remains from those parts. Leave the cover open and switch off
the main switch. Proceeding in this way internal moisture will be easily evacuated
• When edging polycarbonate lenses check the sink at least once every 20 lenses and
clean remains is necessary. At the end of the day, clean the sink and the filter of the
cooling unit.
• If the edger is going to be out of use for a long period of time, remove power cord from
the socket and protect with the dust cover.
• Never use organic solvents when cleaning the outside of the unit. Those solvents may
damage the surface.
• Hard waters, as well as salty product or similar dissolved in the cooling water can cause
a premature rust of the aluminum parts. If your water if excessively hard, use magnetic
water conditioners or similar.
CAUTION!
• When using closed water cooling circuits, please change the water as often as
recommended in the corresponding manual. A lack of care may affect the proper
functioning of the equipment or even damage it due to the excess of glass
residues in the water.
11.1
11. MAINTENANCE AND GENERAL CARE MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Operation:
Switch off the edger and plug out from the mains.
Remove the cap of the fuse holder by turning it counterclockwise as indicated on
the cap.
Remove bad fuse from the holder.
Place a new fuse of the same value and size.
Close the cap of the fuse holder, turning it clockwise.
WARNING!
• If fuses blow out frequently, do not manipulate inside the equipment. Call the
authorized Technical Service assigned to your area.
Note: If the inside of the equipment is manipulated without the presence of the
authorized Technical Service, personal injuries or electrical shock can occur.
11.2
12. ACCESSORIES MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
12. ACCESSORIES
MAXIMA SPEED ADVANCE AND OPTIMA ADVANCE edgers are delivered with an
accessory kit compose by parts for work and service, spare parts and common tools.
Metal calibration disk for Service accessory. For self-calibration of wheels and
1
ADVANCE edgers technical service.
Threaded plastic tips for Consumible: To easily replace the worn ones on the
4
touch probes touch probes.
12.1
12. ACCESSORIES MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
4 ø 19 leather washers Spare parts for the ø19mm half eye chuck.
2 ø 16 leather washers Spare parts for the ø16mm half eye chuck.
12.2
13. TECHNICAL CHARACTERISTICS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Distribution of wheels:
• Plastic roughing wheel, for CR-39, Polycarbonate, organic, High Index and
Trivex™
• Mineral roughing wheel
• Universal bevel wheel (For all materials and bevels)
• Muela de pulido para CR-39, alto índice, Policarbonate y Trivex™
Others:
Communications
Electrical characteristics:
13.1
13. TECHNICAL CHARACTERISTICS MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Protections:
Water circuit:
Colour:
Normative:
13.2
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
CAUTION!
NOTE:
APPENDIX.1
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
APPENDIX 2. UNPACKING
APPENDIX.2
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
APPENDIX.3
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
IMPORTANT
Never cut or drill the soundproof base.
APPENDIX.4
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
APPENDIX.5
APENDIX. UNPACKING AND INSTALLATION MAXIMA SPEED ADVANCE / OPTIMA ADVANCE
Parts needed:
APPENDIX.6
INDUSTRIAS DE OPTICA S.A.U. reserves the rights to make technical changes on the
equipment or manual without previous warning.
INDUSTRIAS DE OPTICA, S.A.U.
Alcalde Barnils 72
08174 Sant Cugat del Vallés
INDUSTRIAS DE OPTICA, S.A.U., with registered offices INDUSTRIAS DE OPTICA, S.A.U., con domicilio social en
at Alcalde Barnils 72, 08174 Sant Cugat del Vallés la calle Alcalde Barnils 72, 08174 Sant Cugat del Vallés
(Barcelona, Spain), drawing up this Declaration of (Barcelona, España) elabora esta Declaración de
Compliance, Conformidad y
DECLARES: DECLARA:
That the MAXIMA and OPTIMA edging apparatus, for Que los equipos de biselado MAXIMA y OPTIMA,
edging ophthalmic lenses, are manufactured in destinados al biselado de lentes oftálmicas se fabrican de
accordance with the following: acuerdo a lo siguiente:
• Compliance with low voltage standards as under • Cumplimiento de los estándares de Baja Tensión
European Directive 2006/95/CE. según la Directiva Europea 2006/95/CE.