METHOD STATEMENT OF
RCC WORK
PROJECT- INDIAN INSTITUTE OF ART & DESIGN
SEC-68 GURUGRAM
QUALITY
PMC - COLLIERS PLAN
INTERNATIONAL
CONTRACTOR- NITIGYA BUILDCON PVT LTD
Accepted Approved
Prepared By Reviewed By
By by
QA/QC Project Manager
Designation PMC Client
Signature
Name
Contact No.
Date
Methodology for RCC Work
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Objective
Method statement and procedure for RCC work.
Materials
Cut & Bend Reinforcement steel, PVC Shuttering, Plywood shuttering, wooden battens, bailer, tie
rod and Ready Mixed Concrete.
Plant, Machinery and Equipment
Adequate Concrete Pumps & Transit Mixers will be deployed.
Reference Drawings
1. Layout for RCC.
2. Binding of Reinforcement Steel
3. Centring & Shuttering.
4. Pouring of Concrete
Preparatory Works
1. Pre- qualification of concrete supplier shall be done.
2. Approval of concrete mix design shall be taken for necessary grade of concrete M-35,M-30 &
M-25.
3. Submit request for inspection of structural members with Client / Client’s representative prior
to concreting works using Structural Work (Reinforcement / Concrete) Inspection Checklist.
4. Confirmation & submission of TC of steel at site.
5. Gohead from client representative for reinforcement binding after checking of casted starters
or ms welded cleat.
6. The concrete top level of the RCC to be casted shall be taken from related beam depth above.
7. Plumb bob to be used shall be made of mortar/concrete of 100mm dia and 150 mm depth
with the projected hook for hanging.
8. For hanging the plumb bob steel piano wire to be used.
9. Column to be supported by U rods which are already embedded on the horizontal concrete.
Construction Flow Chart for Concrete Work
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Surveying and
Layout
R/F Fabrication R/F Installation
Formwork Fabrication Formwork Installation
Concrete Placement
Formwork removal
CURING
Reinforcement work
1. Work surface area should be cleaned prior to start of work. Any loose material, dust shall be
cleaned.
2. Longitudinal and transverse reinforcement will be tied as per drawing.
3. Side cover shall be maintained by providing suitable approved PVC cover blocks.
4. Reinforcement shall be used as specified in the GFC drawing with specified spacing.
5. For binding of steel 18 SWG MS binding wire will be used.
6. Gohead from client representative for column formwork after checking of completed
reinforcement.
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Form Work
1. Formwork for Sides to be of PVC Shuttering & Plywood Shuttering as per GFC drawing.
2. Set out the locations, Centre lines and levels for formwork along with reference lines.
3. Apply release agent on formwork surface evenly and thinly agent like form oil etc. as
approved by Client.
4. Erect the formwork by providing sufficient props and struts including necessary bracing.
5. Use scaffolding and staging arrangements.
6. Seal gaps in formwork to avoid leakage of grout, concrete, cement slurry (use form whenever
required)
7. Ensure checking for the required shape and dimensions as per GFC drawings.
8. Keys in horizontal direction shall be provided at construction joints so as to maintain the
recession.
9. Use the form strips around the starter
10. Gohead from client representative for column casting after checking of completed formwork
and safety measures.
Concreting Work
Concrete placement : 1) Proper staging 2) Proper pumping arrangement ( by piping, by crane etc)
After concreting, area should be cleaned / washed
Cube Sampling Frequency
Concrete cube samples will be taken as per standard frequency as per IS-456-2000.
Sl. No. Concrete Quantity Nos. of Sample set
1 0 – 5 Cum 01 Set
2 6 – 15 Cum 02 Set
3 16 – 30 Cum 03 Set
4 31 – 50 Cum 04 Set
5 After 50 Cum 01 Set for Every 50 Cum
Cube Testing Equipment:-
1. Compression Testing Machine
2. Weighing Machine
Cube Testing Procedure (as per IS-516-1959)
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Age of Tests shall be made at recognised ages of test specimen, the most usual being 7 and 28
days. At least three specimens preferably from different batches shall be made for testing at each
selected age.
Specimen stored in curing tank shall be tested immediately on removal from the curing tank and
while they are still in the wet condition. The bearing surface of the compression testing machine
shall be wiped clean and any loose sand or other material removed from the surface of the
specimen which are to be in contact with the compression paltens.In the case of cubes, the
specimen shall be placed in the machine in such a manner that the load shall be applied to
opposite sides of the cube s as cast, that is, not to the top and bottom. The axis of the specimen
shall be carefully aligned with the centre of thrust of the spherically seated platen. No packing
shall be used between the faces of the test specimen and the steel platen of the compression
testing machine. As the spherically seated block is brought to bear on the specimen, the movable
portion shall be rotated gently by hand so that uniform seating may be obtained. The load shall
be applied without shock and increased continuously at a rate of approximately 140 kg/sq
cm/min until the resistance of the specimen to the increasing load brake down and no greater
load can be sustained. The maximum load applied to the specimen shall then be recorded and
the appearance of the concrete and any unusual features in the type of failure shall be noted.
Calculation of Compressive Strength:-
The measured compressive strength of the specimen shall be calculated by dividing the maximum
load applied to the specimen during the test by the cross-sectional area. Average of three values
shall be taken as the representative of the batch provided the individual variation is not more
than plus or minus 15 percent of the average. Otherwise repeat tests shall be made.
Concrete Compaction Equipment:-
1. Electrical motor operated vibrator -02 Nos.
2. Vibrator needles 60 MM with sufficient length for bottom layer compaction-02 Nos.
3. Electrical motor operated vibrator -01 Nos. will be kept at site as stand by.
4. Vibrator needles 60 MM -01 Nos. will be kept at site as stand by.
5. Surface vibrator for specific requirement where normal needle couldn’t run through
Concrete Placing details:-
1. Mark the location of pour for concrete received on the delivery docket and checklist as
reference and identification.
2. Provide adequate equipment, machinery and manpower to carry out the concreting works.
3. Place concrete on required locations as planned by using concrete pumps and / or crane
assisted concrete buckets.
4. Place concrete from the lowest point to the final concrete level in one operation in horizontal
layers but the full thickness of the column shall be completed continually in a single pour.
5. Compact concrete by electrical vibrators of 60 or 40 mm needle sizes.
Staff and manpower deployment schedule:-
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Staff Details
SL. No Designation Day Shift Night Shift
1 Site Engineer 01 01
2 Q.C.Engineer/Q.C.Astt. 01 01
3 Safety Officer/Supervisor 01 01
4 Forman Civil 01 01
5 Mechanic 01 01
6 Supervisor 01 01
7 Electrician 01 01
Manpower Details
1 Masson As per Requirement
2 Labour As per Requirement
3 Carpenter As per Requirement
4 Carpenter Helper As per Requirement
4 Pipeline Fitter As per Requirement
5 Pipeline Helper As per Requirement
Curing
After the stripping time is over curing shall be done by wrapping hessian cloth around the column
and by sprinkling of water or applying curing compound as per technical specification.
Slump value at site: - Slump value of concrete at site will be maintained 120+/- 25 mm.
Concrete Rejection
Concrete will be rejected if it is reaching at site or pouring will be exit of 3hours also material will
be rejected of production. Or slump value is not meeting the required criteria. In case of concrete
rejected by Site QA/QC team, Vehicle no. of the same concrete will be noted and informed to the
engineer stationed at batching plant to check for repetition of same concrete.
Safety Precautions and Control Measures
The following are listed as the more significant hazards for which detailed risk assessment and
controls will be applied:
No. Hazard Control Summary
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1 Sprains with manual handling Manual handling training
materials
2 Slips, trips and falls Plan routes for safe walking
around area of work;
housekeeping; general
workforce awareness
3 Vehicle Collisions Trained Supervisor; driver and
operator competency;
equipment maintenance and
inspections
4 Vehicle/ personnel collision Trained Supervisor; driver and
operator competency;
equipment maintenance and
inspections; general
workforce awareness, hi viz
vests for workers
5 Concrete splashes to eyes and Specific training; specific PPE
skin
6 Overturning pump car Lifting procedure; ground
surveys; operator training;
personnel certification
THE END
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