COCOPRESS:DESIGN AND PERFORMANCE
EVALUATION OF MANUAL
COCONUT SQUEEZER
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Acknowledgement
The researchers offer their heartfelt gratitude to others who helped them in
any manner in order to make this study a reality. Whatever the outcome or
accomplishment of every endeavor, there is a great source of determination, hard
work, and guidance without whom this task wouldn’t be possible.
First and foremost, to our Almighty God for giving us the wisdom and
knowledge to explore things, the strength and guidance to surpass the obstacles
we have encountered, and the determination and passion to guide us all the way
as we accomplished this study
To our research teacher Mrs. Maria Jennifer Y. Ematong never ending
support us, for guiding us and give recommendation. Encourage us to overcome
the trials and this SIP.
To Ms. Donna Jean Fallaria for giving us advice and never-ending
support and giving comments to our research to improved our study
To our Research adviser Mrs. Maria Ofelia Francisco Formilleza for
letting us use science lab for testing and letting us use the beaker and other
equipment we need.
To all panelist for sharing their knowledge for completing this research
To our family, friends, and special someone who have made sacrifices
for us. We cannot thank you enough for supporting us morally, financially, and al
physically. Your prayers are what have sustained us. It was a great comfort to
know that you are behind our backs while we complete our work.
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Chapter I
This chapter present the background of the study, research objectives,
significant of the study, scope and delimitate ion and limitation of the study
Background of the study
Extracting the coconut is laborious process, this also very stress full doing
it by hand or using cheesecloth; this process is needing more effort but that effort
didn’t pay back by its efficacy. Doing it by man power has no certainty to get the
100% of coconut milk. Extracting the coconut manually is the most problem faced
by people. This method is time-consuming and unclean because it uses human
hands to enhance the product's quality. Extracting coconut milk using hand can
contain the bacteria and dirt came from hand.
Squeezer machine has big help to produce the coconut milk from its meat.
Machine can find anywhere; it helps the people to lessen the time of their works.
There are many kinds of the squeezer; this thing is meant to be useful. Squeezer
machine spread all over the world, the gap of this study is the portability. The
advantage of the portable is can be stored anywhere, and can take anywhere.
Therefore, this research will address the problem through design,
fabricate, and performance evaluation of portable coconut squeezer
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Research Objectives
This study aims to design, fabricate, and evaluate the performance of
portable coconut squeezer.
Specifically, this study aims the following:
1. Design and fabricate of manual coconut squeezer;
2. Evaluate the COCOPRESS machine in terms of:
2.1 Average yield amount of coconut milk
3. Comparison using hand squeezing and using the Cocopress machine in
terms of:
3.1 Average yield amount of coconut milk
4. Fabrication cost of Cocopress machine
Significant of the Study
This study will help to provide a new income opportunity to the member of
the community and has great help to the following:
The small business owner who is engage the coconut related product may
find interest in low-cost coconut milk extractor. They may be motivated to build up
some low-cost machine that would be helpful to them.
The focus of this study is the purpose for coconut, which means it could
sustain the efficiency of extracting the coconut milk.
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This study will be a big help to lessen the time in producing coconut milk.
The process is no longer hard because this may help to lessen the time and
effort in producing milk.
The development of this study will be a great source for researchers that
intend to pursue and enhance the machine.
Scope and delimitation of the study
The focus of this study is to design, fabricate, and performance evaluation
of the coconut squeezer. It will be conducted at the town of Odiongan, Romblon,
where the researcher collects fabricate the product. This study will be
accomplished using the quantitative experimental approach and will be complete
on the academic years 2023-2024
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Chapter II
Review of Related Literature
This chapter presents the related literature, related studies, the conceptual
framework of the research study, and the definition of terms.
Related Literature
Cocos nucifera
Which is also known as coconut, is used in a variety of Filipino dishes.
The husk, shell, flesh, and water are the four essential components of a coconut.
The vitamin-rich flesh of the coconut can be consumed raw, cooked, or
processed to create different products. The mature coconut flesh is what makes
thin coconut milk. Coconut milk has some positive health effects, and its phenolic
content may be able to prevent DNA, lipid, and protein oxidative stress damage
in the body. (int. J Food Sci.2020)
These five nations—Indonesia, the Philippines, India, Sri Lanka, and
Thailand—produce over 61.5 million tons of coconuts worldwide, or almost 90%
of the world's total production. (Patil and Benja Kul, 2018); FAOSTAT (Accesses
on March 2022). There are some problems in production of coconut, according to
the study conducted by (Bulent G. I., et al 2019) Due to a number of factors,
coconut producers are at a huge disadvantage while output trends are declining.
Despite being the producers, they have no control over the final result. The
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majority of the profits from the local coconut market go to the traders and
processors. Coconuts, one of the most significant crops in the tropics, are likely
to have their origins somewhere in Indo-Malaya.
Coconut meat
Coconut meat has a moderate amount of protein and carbohydrates but is
high in calories and fat. Because liquid endosperm turns into solid endosperm
during nut development and maturation, the metabolite profile of coconut meat
changes. Coconut meat is a rich source of nutrients (Azra et al., 2021). Despite
comprehensive characterization of the chemical components of coconut water
during nut maturation (Jackson et al., 2004, Mahayothee et al., 2016, Kumar et
al., 2021)
The mature coconut is made up of the outermost layer of mesocarp
(coconut husk), the middle layer of the hard brown shell (endocarp), and the
innermost layer of white edible endosperm (Zhang et al., 2020) At commercial
maturity, coconuts contain approximately 28–30 % meat (solid endosperm) and
around 25 % of liquid endosperm in the form of coconut water.
Coconut milk
Coconut milk is a white, milky substance extracted from the flesh of
matured coconuts which incorporate the form of medium-chain triglycerides fatty
acids which are effortlessly digested while not having greater processing, serving
as the quickest re-assets of power for the mind in contrast to different milk
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analogs containing long-chain fatty acids(Kofi T. S.,2022 ). Coconut milk has
a low environmental impact since it uses fewer chemical fertilizers, it's pesticide
and herbicide free, and puts less strain on soils. Coconuts are an immensely
useful fruit, since their oil, water, milk, and meat can be utilized in a variety of
sectors, including food, cosmetics, and energy.
Coconut milk is very significant to human being there are lot of things to
do using the coconut milk. Researchers have observed that coconut milk
includes a lipid known as lauric acid which triggers apoptosis, death, in breast
and endometrial most cancers cells and consequently boosts the immune
machine and keeps the pliability of the blood vessels
Coconut oil
In such places, coconut and its products (milk and oil, among others) are
utilized in daily life by the general public for a variety of purposes, such as
cooking, hair and skin care, food ingredient, and folk medicine. In recent years,
coconut oil (CO), the primary coconut product, has piqued the interest of the
media and the general public worldwide, particularly in Europe and North
America. Celebrities, digital influencers, and even doctors have advocated for the
use of this oil as a cooking medium in place of other vegetable oils, as well as a
supplement to be ingested with coffee and vitamins.(Lima & Block 2019)
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Man power coconut milk squeezing
The most difficult phase of making coconut milk is extracting the milk
with human labor, even though not all of the milk is extracted. In South East Asia,
coconut milk is a crucial cooking component (W. Liv 2020). There are still some
people who extract coconut milk manually or with old cloth. They worked hard on
that process, but only 20% of the coconut milk was extracted (Begum et al.2022)
Coconut milk extraction by hand is a time-consuming technique.
Stainless steel
Stainless steel has high corrosion resistance because forming very thin
hydroxide-rich passive film and protective action that can change with time and
environment to which steel expose. Their high resistance and superior
mechanical properties stainless steel suitable for food and pharmaceutical
industries (Zaffora A., Santamaria M., Francesco D. F. 2021)
Due to their high resistance of corrosion stainless steel are widely used for
food and beverages industry (M. Santamaria, G. Tranchida, and F. Franco 2020)
Related Studies
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Coconut Squeezer
To produce coconut milk, it requires to done in squeezing. This would be
advisable tool to made the coconut milk (I Wayan S, Tjokorda G, et al.). Some
process is done using traditional way. In the market they offer the hydraulic press
which a long process and not ergonomic for operator that can cause fatigue and
musculoskeletal.
Hydraulic press
There are some types of pressing machine, like hydraulic press and screw
press. Using screw pressing machine present several advantages: the machine
is simple and sturdy in construction, can easily be maintained and operated by
semi-skilled supervisor (Tanko B., Sammuel O. 2020)
Conceptual Framework
Process Output
Input
Plate
Constructing COCOPRES
Angle bar machine
the machine
Volt Evaluation on Efficiency
the and
Sheet plate production
performance of
the machine rate of the
Welding rad
machine
evaluated
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Figure 1: Conceptual Framework
Definition of terms
The following terms were defined to ensure that the readers could
understand the contents of this research clearly
Operational Definition of terms
These were some unusual terms you could come across in our research
operationally.
Squeezer refers to a device that press the different fruit to gets it juices.
Coconut refers to a fruit with a hard shell and has different part it also
contains milk and oil.
Hand squeezing refers to the process of pressing the coconut meat using
the human hand and human power.
Technical Definition of terms
This are some unusual terms you can come across in our research
technically:
Coconut meat- comes from the flesh of mature brown coconuts. It is used
in many traditional cuisines around the world. (Sprizler,2018)
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Machine- a mechanical power and having several parts, each with definite
function and together performing to do the task (encyclopedia Britanica,
2023)
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Chapter III
Research Methodology
This chapter present the methodology used in this study, including the
materials and equipment or instrument used and the overall procedures in the
data collection
Flowchart of the study
Start
Gather all materials
Start constructing the machine
Performance evaluation
Collecting and Analysis of
Data
Presenting to the Panel
End
Figure 2: Flowchart of the study
Research Design
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The main problem of making coconut milk is very laborious, therefore this
study helps to lessen time through design the manual coconut squeezer. That
particular objective led to the use of quantitative experimental research design in
this study, which enables researcher to obtain information and data on a subject
through observation.
Research Locale and Time of the study
The environment and best location of the researcher to write the first draft
of their manuscript and conduct their data analysis was Odiongan National High
School. The initial experiment, which was the construction on Cocopress
machine at Pato-o, Odiongan Romblon.
Figure 3. Map of Pato-o
Research Safety and Ethical Considerations
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To ensure safety and reliability, the researchers ensured that every
decision they made regarding the study was under the guidance and knowledge
of their research adviser. The researcher used the appropriate materials like
stainless steel, that would ensure the safety in food processing.
Research materials
Materials used in contracting the COCOPRESS Machine
Plate
Angle bar
Long Screw
Nuts
Sheet plate
Welding rad
Research Equipment
Equipment used in contracting the PCS Machine
The first equipment that the welder use is the welding machine for him to
contracts machine and using the electric steel saw for cutting the sheet plate and
the angle bar. The welder also use the measuring tape to measure the
appropriate length and width for the machine
Research procedures
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1. Prepared all the needed materials for the construction of the stove.
2. Finished making the cylindrical sheet sized of 5 in diameter and 6 in height
that hold the coconut meat for processing and
the long screw that would use for the pressing
mechanism.
Figure 4. Chamber of the machine
3. After making the cylindrical sheet, welder put the stand height of, put
angle bar in 2 side for lock in the screw pressing method and the metal
sheet for the flat surface for the machine.
Figure 5. The structure of the Machine
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4. After making the stand, connect the circle presser to the long screw that
used for pressing the coconut meat.
Figure 6. The presser of the machine
5. Put the rectangular steel for locking mechanism for long screw
Figure7. The locking Mechanism
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6. After all the different parts of Cocopress are properly welded and
constructed in desire form, we decide to not paint the machine because
some chemical in paint is possibly mix in coconut milk.
Figure 8. Cocopress machine
Chapter IV
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Results and Discussions
This research had been conducted to achieve the three main objectives as stated
in Chapter 1 of this study. The result for this area discussed and elaborated
throughout this chapter.
A. Design and fabrication of COCOPRESS machine
a) The chamber
Compartment for coconut meat. This is the main part, its
position is diagonal its diameter is 6 in and its height is 6 in with
three stands, the 2-front stand
height is 3. 11 in and the single stand
height is 6.11 in. The 2-angle bar in
side is use for locking mechanism its
height is 12 in.
Figure 9. Chamber of the machine
b) The presser
The way of pressing the coconut meat, the location of this is inside the
chamber, this is also detachable for easy putting the coconut meat
inside. The rectangular steel is for locking mechanism. The long screw
has length of 12 in and the like letter u steel has height of 1.5 in
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Figure 10. The presser
c) The lapboard
The lapboard is use maintain the balance of machine. It rectangular
14.10 by 18.11 in and has angle bar in each side for safety purposes in
the sheet plate
Figure 11. Lapboard
B. Performance Evaluation of Cocopress
Capacity and Extraction efficiency
The max capacity researcher found is only 5 g in some reasons in the
diameter and the height of the machine in suitable for only capacity of 5grams.
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The extraction efficiency is also based on the volume of the coconut and the type
of coconut; some coconuts are juicily some are not.
Average yield coconut milk
Average yield coconut milk
Trial 1
Trial 2
Trial 3
Avarage
0 50 100 150 200 250
3g 4g 5g
Each sample repeatedly 3 times and the figure above show that in trial 1
has more average of milk which has 125.66 ml of milk while the lowest was in the
trail 3 which contains only of 120 ml of milk in different sample volume. The
average of the control volume is expected because the more volume it has the
more milk produce which in the higher is has 5grams volume while the lowest
has 3 grams of volumes
C. Comparison of hand Squeezing and Cocopress machine
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The comparison of this based on figure as expected the Cocopress machine has
more milk produced while the hand operated only half of less than half of the
machine.
Table 2. Comparison result
Samples Trial 1 Trial 2 Trail 3 Average
5 grams (cocopress) 175 ml 190 ml 200ml 188.33 ml
5 grams (hands) 95 ml 55 ml 60 ml 70 ml
4 grams (cocopress) 105 ml 125 ml 110ml 113.33 ml
4 grams (hands) 70 ml 45 ml 65 ml 60 ml
3 grams (cocopress) 97 ml 60ml 85ml 80.66 ml
3 grams (hands) 30 ml 60 ml 45 ml 45 ml
The operation is different but the samples are the same, and same
method which is squeezing fresh milk, no add water on hand operating. During
the two methods the hand squeezing is not convenient due to the hard to
squeeze and the capacity of meat is depends on the size of the hand, while in
the Cocopress the capacity of 5grams is equivalent of one coconut.
CHAPTER V
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This chapter presents the highlights of the key results of the study, including the
recommended future researchers towards further investigation.
Summary
Cocopress or Coconut squeezer, also known as a coconut milk press or
extractor, is a tool used to extract the milk or juice from the grated meat of a
mature coconut. It’s an essential device in many tropical regions and for anyone
who regularly uses fresh coconut milk in their recipes.
The purpose of the machine is to help the people make easier to get the
pure coconut milk in the coconut. And people really benefit from the coconut
squeezer or press, especially those who enjoy utilizing fresh coconut milk in their
cookery. The milk from the grated coconut can be extracted more quickly and
easily with the coconut squeezer. Manual procedures, which can be challenging
and time consuming, are not necessary.
According to the coconut milk that was squeezed, the machine was able to
extract more milk when it used 5 grams as opposed to 4 and 3 grams. The
machine continued to extract more milk than we could have with our hands when
we squeezed. The amount of milk collected via hand squeezing did not always
yield the same outcome.
Iron was used to create some of materials used in the construction of the
coconut squeezer. The entire cost of the materials, expenses, and work involved
in building the coconut squeezer was PHP. 2,500.00.
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The coconut squeezer can be of great help to people who love cooking
and use coconut milk as an ingredient because it makes it easier for them to
obtain pure milk without the hassle of manually squeezing the coconut meat.
Findings
Upon analyzing the results of the study, findings presented in the
following:
1. Successfully designed and fabricated the cocopress which utilized used
machine as a coconut squeeze
2. Analyzed the cost spent in constructing the Coconut Squeezer and found
out that the total expenditures, materials, and labor costs PHP 2,500
which it is makes easier to used than squeezing using by hand.
3. Evaluated the average milk produce, time, and found out that the coconut
squeezer has an average of 188.33 mL of 5 grams coconut milk , 3:32
minutes squeeze time.
Conclusion
After analyzing the results, the researchers concluded the following:
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1. Coconut squeezers are designed to efficiently extract the milk or juice
from coconuts. They help maximize the yield and ensure that you get the
most out of each coconut.
2. Using a coconut squeezer can save you time compared to traditional
methods of extracting coconut milk. It simplifies the process and makes it
quicker and more convenient.
3. The test results revealed that using a coconut squeezer extracts coconut
milk more quickly than squeezing it by hand. You can get more coconut
milk using a coconut squeezer than with a hand squeeze; not 100% are
extracted when using the hands squeezing.
4. Using the Cocopress machine is ergonomics and the less pressure of the
human power to perform, therefore this machine also needs the human
power but its not much power and anyone can operate it.
5. Using the Cocopress is clean, some of the coconut meats are not joining
the milk after pressing, somehow in hand squeezing is opposite beside of
hassle and power consuming it not clean or 100% coconut milk.
Recommendations
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Base on the findings and conclusions previously stated the following
courses of action have been recommended.
1. Improve Design. There is a need improvement of this machine.
Application of rubber handle, adding holes and modify the locking
mechanism would make a grade improvement of design for further
research.
2. Further Study. The study encountered limitations on conducting a more
comprehensive evaluation on the coconut squeezer.
3. Enhanced Testing Methods. This study recommends a more enhanced
testing methodologies to arrive at a more accurate and effective
measurement of the extraction efficiency.
4. Enhanced Testing Equipment. To arrive at a more comprehensive study,
the researchers suggest to use a more enhanced testing equipment to
further evaluate the performance of the Machine.
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