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Motion Control Systems - Lec 7

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0% found this document useful (0 votes)
71 views47 pages

Motion Control Systems - Lec 7

Uploaded by

tai.diep21
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Motion Control System

Motor Synchronization?

© 2023 Nguyễn Duy Ánh, [email protected] 1-1


Motion Control System

Motor Synchronization

© 2023 Nguyễn Duy Ánh, [email protected] 1-2


Motion Control System

External signal trigger

Using a motion controller to sync axes

© 2023 Nguyễn Duy Ánh, [email protected] 1-3


Motion Control System

Electronic gearing utilizing an external position data stream


© 2023 Nguyễn Duy Ánh, [email protected] 1-4
Motion Control System

An electronic CAM uses an external encoder to determine the


output command position
© 2023 Nguyễn Duy Ánh, [email protected] 1-5
Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-6


Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-7


Motion Control System

PC-Based Motion
Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-8


Motion Control System

•PLC based Control • Computer based control

•Microprocessor based control •Microcontroller based control

© 2023 Nguyễn Duy Ánh, [email protected] 1-9


Motion Control System

Here are the key points about PC control for motion:


• Industrial PCs are a common form of PC-based motion control.
They use standard PC processors but have ruggedized
components suited for industrial environments.
• Benefits of PC-based motion control include processing
power, familiar programming and interfaces, scalability, and
potentially lower cost compared to dedicated motion controllers.
• Multi-core processors in modern PCs allow parallel execution
of tasks like I/O, motion control, and general PC operations.
• PC platforms leverage consumer and mobile computing
advances, providing more processing power for complex motion
control programs.
• PC graphical user interfaces make programming and
commissioning easier compared to some dedicated motion
controllers.
© 2023 Nguyễn Duy Ánh, [email protected] 1-10
Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-11


Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-12


Motion Control System Delta's PC-Based Motion Control Solution

© 2023 Nguyễn Duy Ánh, [email protected] 1-13


Motion Control System Delta's PC-Based Motion Control Solution

1.DMCNET is a high-speed, real-time communication system.


2.It can control up to 12 axes of servo system units simultaneously.
3.It operates with a response time of 1ms.
4.DMCNET supports 3-axis helical and linear interpolation in 4 groups or 2-axis linear
and arc interpolation in 6 groups.
5.It utilizes 64-bit dual-precision floating-point calculations for high-precision system
operations.
6.DMCNET accommodates absolute commands, incremental commands, and T-
curve/S-curve velocity profiles to suit different usage scenarios.
7.It offers built-in position, speed, and torque control modes.
8.DMCNET provides 35 homing modes for various motion control requirements.
9.It can receive real-time servo information, parameters, and control mode changes via
communication commands.
10.DMCNET is designed to provide fast communication and motion control for a wide
range of applications.
© 2023 Nguyễn Duy Ánh, [email protected] 1-14
Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-15


Motion Control System Delta's PC-Based Motion Control Solution
DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-16


Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-17


Motion Control System

Digital Input Remote Modules

© 2023 Nguyễn Duy Ánh, [email protected] 1-18


Motion Control System

Digital Output Remote Modules

© 2023 Nguyễn Duy Ánh, [email protected] 1-19


Motion Control System DMCNET Motion Control

PCI-DMC-A02 and PCI-DMC-F02


motion control cards:
• Come with the I/O interfaces
include up to 32 digital inputs
and 24 digital outputs.
• The PCI-DMC-F02 motion
control card is capable of
controlling up to 6 axes.
• The motion cards can be
connected to a manual pulse
generator (MPG) for system
adjustment, enabling real-time
configuration and flexible
operation.

© 2023 Nguyễn Duy Ánh, [email protected] 1-20


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-21


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-22


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-23


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-24


Motion Control System DMCNET Motion Control

Advanced Motion Control Card PCI-DMC-B01: The PCI-DMC-B01


motion card provides 2 groups of real time pulse capture and 2 groups of
compare functions.

© 2023 Nguyễn Duy Ánh, [email protected] 1-25


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-26


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-27


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-28


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-29


Motion Control System DMCNET Motion Control

Advanced Motion Control


Card PCI-DMC-B02:
●The X and Y-axis path
planning function can set the
position and inputs the
retrieve pulses of X and Y-
axis to the control cards via
an encoder. Users set 2D
compare condition and speed
to remotely trigger the
camera shutter and take
pictures.
●The PCI-DMC-B02 motion
card provides 3 groups of real
time pulse capture and 10
groups of compare functions.

© 2023 Nguyễn Duy Ánh, [email protected] 1-30


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-31


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-32


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-33


Motion Control System DMCNET Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-34


Motion Control System EtherCAT Motion Control

• EtherCAT stands for Ethernet Control Automation Technology and is an open, high-
performance Ethernet-based fieldbus system.
• EtherCAT provides high efficiency and excellent synchronization quality for
automation control.
• Delta's EtherCAT motion control solution utilizes EtherCAT technology to achieve
rapid and real-time control of multiple axes of motion.
• It is capable of controlling up to 100 slave stations, enabling the control of up to 64
axes of motion within a 1ms cycle time.
• The solution supports 35 homing modes, point-to-point position control, speed
control, and torque control.
• It allows for the implementation of 2 groups of linear interpolation, 3 groups of arc
interpolation, and 2D and helical interpolation synchronously.

© 2023 Nguyễn Duy Ánh, [email protected] 1-35


Motion Control System EtherCAT Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-36


Motion Control System EtherCAT Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-37


Motion Control System EtherCAT Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-38


Motion Control System EtherCAT Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-39


Motion Control System EtherCAT Motion Control

© 2023 Nguyễn Duy Ánh, [email protected] 1-40


Motion Control System MITSUBISHI

Numerous motion control functions, such as positioning, synchronous control,


and speed-torque control are performed by the Simple Motion board being
embedded in a PC which supports PCI Express®.
•Various field devices, such as servo amplifiers, I/O modules, and high-speed
counter modules are connected flexibly with the same network.
•The Simple Motion board functions as a master station of CC-Link IE Field
Network.
•The interrupt function via PCI Express® enables an event-driven program to
be created with Visual C++®.

© 2023 Nguyễn Duy Ánh, [email protected] 1-41


Motion Control System MITSUBISHI

© 2023 Nguyễn Duy Ánh, [email protected] 1-42


Motion Control System

Application Examples

© 2023 Nguyễn Duy Ánh, [email protected] 1-43


Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-44


Motion Control System

© 2023 Nguyễn Duy Ánh, [email protected] 1-45


Motion Control System

API library (C++


motion class
library)

© 2023 Nguyễn Duy Ánh, [email protected] 1-46


Motion Control System
Bảo hành và sửa chữa Servo Motor

© 2023 Nguyễn Duy Ánh, [email protected] 1-47

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