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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441, 8130773399, 9871132199
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PRE - FEASIBILITY REPORT

ON

PVC/UPVC/CPVC SOLVENT
CEMENT

KAT INDUSTRIAL CONSULTANTS.

(An ISO 9001:2008 Certified Company)
Recipient of “Rajiv Gandhi Sadbhawna” Award & “Niryat Rattan” Award

WORLD TRADE CENTRE (38, GROUND FLOOR), BARAKHAMBA LANE,

CONNAUGHT PLACE, BABAR ROAD (NEAR BENGALI MARKET),
ADJACENT TO HOTEL LALIT, NEW DELHI-110001 (INDIA)

PHONE:011-41528137 Mobile: 9871231144, 9871146441

E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

CODE : KAT/MSR/3306
J.C. : 2420
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

CAUTION

This Project Report has been prepared on the basis of information available
with M/s. KAT INDUSTRIAL CONSULTANTS. The intention here is to provide
relevant information to the prospective entrepreneurs. Prior to making a firm decision
for investment in the project the entrepreneurs must verify the various feasibility
aspects together with the addresses for the procurement of Plant & Machinery and
Raw Materials, independently. The information supplied in this Project Report are
obtained from reliable sources but it is not guaranteed and the money once paid
will not be refunded back, in any case. Claims for incomprehensiveness of the
Project Report will not be entertained and no legal action in consumer court or
others in this regard would be entertained in any case, whatsoever. Any matter
relating to our standard points covered in the Project Report may be modified within
20 days time only from the date of purchase.

Regarding, preparation of the Project Report, we have compiled this Project Report in
our own way, as per our efforts and knowledge and information collected from various
sources. Even then M/s. KAT INDUSTRIAL CONSULTANTS. is not liable in any case,
in any matter such as Suppliers Addresses of Plant & Machinery and Raw Materials
and Plant Economics because the addresses as well as Plant Economics keep on
changing from time to time. So, we are requesting you that whenever you go in for
Turnkey Job or Fabrication work or visualising the industrial aspects you have to
check in your own way. Our motto is only to guide you and help you in providing the
informations whatever is available with us.

© KAT INDUSTRIAL CONSULTANTS.

WORLD TRADE CENTRE (38, G.F.), BARAKHAMBA LANE,

CONNAUGHT PLACE, BABAR ROAD, NEW DELHI - 110 001

Website : https://www.katindustrialconsultans.com 2
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PVC SOLVENT CEMENT

[KAT/MSR/3306]J.C.:2420

CONTENTS PAGE

1. INTRODUCTION 4
2. MECHANISM OF THE SOLVENT CEMENT OPERATION 6
3. USES & APPLICATION 8
4. MARKET SURVEY 9
5. FORMULATION OF PVC SOLVENT CEMENT 12
6. PROCESS OF MANUFACTURE 13
7. FLOW SHEET 14
8. PLANT LAY OUT 15
9. SUPPLIERS OF RAW MATERIALS 16
10. SUPPLIERS OF PLANT & MACHINERY 22

APPENDIX – A

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PVC/UPVC/CPVC SOLVENT CEMENT

[KAT/DPR/3306]J.C.:2420

INTRODUCTION

The operation of solvent cement may be broadly defined as the formation of a Joint where in a self
bond between two polymeric component is promoted by the presence of a solvent in temporarily
high concentration. The onion between two parts of a Joint is brought with the aid of solvents,
solvent cement or adhesives.

The type of joint best suited to solvent bonding is a lap joint. The nutuod is not normally used for
butl. Jointswhere these are likely to experience significant stresses. The essential features of bond
formation in this method are the intes diffusion of polymer molecules across the original interface
between the two components of the joint, and the promotion and acceleration of this process by
the swelling of the polymer of the joint components at the interface, caused by sorption of the
solvent. The solvent concentration in the polymer, originally high, is ultimately reduced to a lord
constant value mainly bye further penetration inwards and also by evaporation from the edges of
the bond zone.

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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PVC or poly vinyl chloride is insoluble in common low cost solvents, but is soluble in cyclohexane,
tetra hydrofuram nitrohenzene and a value of others. In solvent of this type it can be used for
bonding rigid PVC pipe werk since the solvents soften the material of the pipes and as form of
solvent weld in produced. It is sometimes thought that by virtue of its polymer content, a solvent
cement is gap-filling. This is not the case with solvent cements for PVC (and indeed not with most
such cements formulated for other plastics). Mainly because the amount of polymer they contain
is proportionately low. It is therefore essential for good results that the surfaces of parts to be
joined should fit closely tog ether with no gaps.

The polymeric components of PVC solutions used as solvent cements for bonding pipes, pipe
fittings and certain other PVC products may be homo polymers, co polymers, standard PVC
compounds or the actual compositions of the mouldings etc. to be bonded. By defination, the two
essential components of a PVC solution must be PVC polymer (S) and solvent. The solution so
obtained is used for some practical application (e.g. some solvent cements, film casting solutions)
are just such simple systems.

Website : https://www.katindustrialconsultans.com 5
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

MECHANISM OF THE SOLVENT CEMENT OPERATION

The solvent bonding operation involves the following main stages.

(1) The surfaces to be joined are pre cleared by wiping with a cleaning solvent (not a strong
swelling agent for the polymers). Methyl ethyl keton or carbon tetra chloride may be used with
PVC.

(2) A suitable solvent or mixture of solvents is applied to the surfaces. With PVC parts brushing on
is a common method, but dipping may be possible in some cases. In solvent cementing of PVC
the solvent usually contains some dissolved PVC polymer or compound (commonly up to about
10%, but up to 30% in some special strong cements). Such compositions are known as solvent
cements (also some times called “bodied cements” or “solvent dopes”). In comparison with neat
solvents, the use of solvent cements for bonding offers the advantages of reduced evaporation
loss at the time of application, better manipulative control and less tendency to spread outside the
intended contact area.

The joint is left “open” for a short time. In this period the solvent is sorbed into the surfaces.
Producing a softened swollen polymer layer. In some cases a second application of cement may
be made, followed by another short “open” period.

The main function of the pressure is to promote intimate surface contact between the
components. Where as for example, in the cylindrical joint between pipes, or pipes and their fitting
-application of pressure perpendicular to the joint interface is not radily practicable, it is especially
important that the initial fit between the surfaces concerned should be gap free.

Website : https://www.katindustrialconsultans.com 6
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

The assembled joint must be left for a suitable time as the strength develops gradually in step with
the process of inter diffusion of molecular chains across the original interface, and progressive
reduction of solvent concentration in the bond zone. For pressure-pipe joints (pipe to pipe or fitting
to pipe), made with good solvent cement, and assembled and aged at room temperature, it is a
reasonable “rule of throb” to allow at least 1½ hours aging for each atmosphere of service
pressure. The ultimate strength of a properly made solvent joint may equal that of the bulk
material of the components, but the initial gross strength is normally quite low.

Strength Development in Joint between

Rigid PVC parts Bonded with solvent cement.

Time from Breaking load

assembling (h) (in shear) (lbf)

0.5 113
1 120
4 220
8 290
16 400
32 495
48 505
96 580

for PVC resin (Breon As 70/40) 5%, tetra hydrofuran 70%

cyclohexanone 25%

Website : https://www.katindustrialconsultans.com 7
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

USES & APPLICATION

The main advantages of solvent bonding are the relative simplicity of the method which in its
common variants does not require special equipment or power and heat sources and the good
ultimate bond strengths obtainable. It is for these reasons that the method has been widely used
in the bonding of rigid PVC pipes & fittings. However, it should be noted that the quality of joints
depends critically on the skill and conscientious working of the operator, as well as on good fit
between the surfaces to be joined. Other linetation are the rolatility, some what toxic nature, and
flammability of the solvents used. The already mentioned fact that a solvent bonded joint cannot
be subjected to normal service stresses for some time after assembly is also a conservation.

In general, solvent elmeuting may be regarded as more suitable for rigid than for flexible PVC
parts, because of the possibility of local effects of the solvent on the plasticizer content and
distribution in the area of the joint, which may lead to hardening and other desirable
consequences. However, where this possibility has been properly taken into account, flexible
PVC products may be success fully joined by the solvent method.

Website : https://www.katindustrialconsultans.com 8
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

MARKET SURVEY

In today’s competitive world, plastic has gained considerable importance . Plastic have been in
existence for many years, but have gained tremendous importance. Since the early 70s. They are
basically polymeric materials, light in weight, easy to process in different colours and shapes, and
easy to decorate also.

The plastics comprise a unique class of polymeric materials which have penetrated into the every
field of modern civilization they have entered into the basic needs of human life viz. food, water,
clothing and shelter, these polymeric materials are invading and penetrating in all directions
including building engineering, automobiles, chemical industry, power distribution, electrical
lightings and fittings, electronic industry, television, aerospace, portable water transport,
agriculture, adhesives and coatings, furniture and almost in any field stenting from space
programme to deep applications.

As already noticed in the above mentioned paragraph that plastics have replaced conventional
materials such as wood, glass, ceramics, and metals in diverte & innumerable applications. Before
the use of plastic, wood & metals are the prime fabricating compound. For all this Fabrication and
comptrouding, welding, riveted, screwing and cooplings are done. For plastic Bonding all this
methods are not suitable. So for bonding & cementing plastic materials such as PVC and others.
Solvent cement type adhesives should be used. Solvent cement is used in fixing or self joining the
PVC pipes which are widely used in agriculture for transporting water and in PVC furniture
industry.

The pipe to fitting joints that will be assembled in the process of making pipe furniture are
designed to carry and hold water. To keep the joints from leaking the pipe is welded to the fitting
with cement. The word “welded” is not exag eration once properly cemented, the joint will not only
hold water under pressure but will come about. Note that PVC cement is to be used for PVC pipe.

Website : https://www.katindustrialconsultans.com 9
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

Solvent cement refers to any substance inorganic or organic synthetic that is capable of bonding
other substances or same substances together by surface attachment.

Adhesive Estimated world Production

value in Million
---------------------------------------------------------
Solvent Boned cement 12500

Adhesive growth opportunities in 1990's by major market area

and formulation technology are illustreated in the given table.

Market Area Solvent Water 100% solid Hot UV

boned borne and liquid melts curalyle
------------------------------------------------------------------
Construction 3 69 1 2 ---
Transportation -- 6 9 2 1
Rigid Bonding -- 12 -- 4 ---
Non-rigid
Bondig -- 36 1 40 1
Consumer -- 11 -- 17 ---
Tapes -- 23 -- 17 ---
-------------------------------------------------------------------

It appears that the major thrust is on water borne adhesives (58.6%) as the prices of solvents are
rising and also due to fire hazards and new laws on pollution.

Website : https://www.katindustrialconsultans.com 10
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

Future Demand

Future demand depends mainly on the growth of PVC pipes (rigid or flexible) and other types of
PVC items industries. Production of all sorts of PVC pipes has increased tremendously in the
recent years. Similarly in PVC furniture & in agriculture for transporting water in the farm, these
PVC pipes are widely used in place of metal pipes. So in order to see the consumption &
production of PVC pipes & other items, PVC solvent cement production should be high as it gives
the perfect shapes smooth surface, colour and size to the PVC joints.

Website : https://www.katindustrialconsultans.com 11
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

FORMULATION OF PVC SOLVENT CEMENT

Solvent cement consisting of :-

(1) Breon AS 70/40, (PVC Resin) [Breon

is nothing but the most important
vinyl co-polymer made by vinyl ------ 5%
chloride/ vinyl acctate and vinyl
and vinyl chloride/ vinylidiene
chloride polymers.

(2) Cyclohexanone ------- 25%

(3) Tetrahydrofuran ------- 70%

Website : https://www.katindustrialconsultans.com 12
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PROCESS OF MANUFACTURE

Cementing is an important method of self joining PVC sheeting and other compounds. For this
solvent cements are perhaps the most straight forward form of adhesive. Before its use the pre-
cleaning of the surface is important; such solvents as methyl ethyl kefone or carlson tetra chloride
may be used for the purpose.

In a reaction kettle M.S (EPOXY line) fitted with agitator are introduced calculated quantities of
PVC resin (Breon 70/40), cyclohexanone, Tetra hydrofusan.

The contents are well mixed and the reaction is carried out for an hour. When proper mixing of the
ingredients takes place and the requisite viscosty of the product (solvent cement) is acheved with
desired characterstics which is confirmed by withdrawing test samples.

The final product is withdrawn from the reaction kettle and is transferred to an intermiddle storage
tank from which it is withdrawn and carried to the packing unit. The product is packed in desired
plastic continues and send for marketing.

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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

FLOW SHEET

Cyclohexanone
|
Tetrahydrofusan | PVC Resin
--------------+ | +---------
| | |
V V V
| |
| Reactor (M.S.) Epoxylined |
| Fitted with agitator |
+---------------------------+
|
V
+---------------------------+
| Product storage tank |
+---------------------------+
|
V
+--------------+
| Packing |
+--------------+

Website : https://www.katindustrialconsultans.com 14
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PLANT LAY OUT

+--------------------------------------------------------------+
| |
| |
| |
| |
| +----------------------------------------------+ |
| | | | |
| | - RAW MATERIALS - |
| | - STORAGE - |
| | | | |
| | | | |
| | WORKING AREA/SHED |---------------| |
| | | | |
| | - FINISHED - |
| | - PRODUCTS - |
| | | STORAGE | |
| | | | |
| | |---------------| |
| | | | |
| | | | |
| | |ADMINISTRATIVE | |
| | | BLOCK | |
| |-------+ - | |
| | - - | |
| |TOILET - | | |
| +----------------------| |------| |----------+ |
| |
| |
| |
| |
| |
| +---------------+ |
| | METER | GUARD | |
+-----| GATE |-----------------------------------| GATE |--+

Website : https://www.katindustrialconsultans.com 15
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

SUPPLIERS OF RAW MATERIALS

Cyclohexanone

M/s. S.D. Fine Chem Ltd.,

315-317, T.V. Industrial Estate,
248, Worli Road,
Bombay-25.

M/s. Agarwal Chemicals Inds.

A-1/2, Kirtikar Building,
Noori Balra Dargals Road,
Makkmali Talao, Thane (W),
Maharastra.

M/s. Techno Products (Bombay) P. Ltd.,

B/14, Shamsuddin Nagar,
Jarimni, Near Star Glass Works,
Andheri- Kurla Road,
Bombay-72.

M/s. Chemical Solvent Centre,

43, Princess Street, 1st Floor,
3, Devkaran Mansion,
Bombay-2.

Website : https://www.katindustrialconsultans.com 16
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

M/s. Atul Chemicals,

283, Samuel St.,
Devkanon Niwas,
Bombay-3.

M/s. Chandra Deychem,

Room No. 6, 1st Floor,
Khimji Meghji House,
11/15, Issaji st. Vadgadi,
Bombay-3.

M/s. Heavy Chemicals Corpn.,

43, V.V. Chandan St.
1st Floor, Off Masjid Bunder Road,
Bombay-3.

M/s. Monarch Dye Chem.,

62/64, V.V. Chandan St.,
Shreenathji Sadan,
2nd Floor,
Vad Gadi, Bombay-3.

PVC Resin (Breon AS 70/40)

M/s. DCW Ltd.,

Nirmal, 3rd Floor,
Namiman Point,
Bombay-21.

Website : https://www.katindustrialconsultans.com 17
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

M/s. Indian Petrochemicals Corpn. Ltd.,

P.O. Petrochemicals Town ship,
Vedodana-391345.

M/s. Aarti Chem Corpn.,

13/A, Benham Hall Lane,
19, 1st floor, Sri Krishna Pant Niwas,
Bombay-4.

M/s. Shree Ambica Chemical Inds.,

Nirav Complex, 1st Floor,
Near, Navrang High School,
Six Road Jn., Navrangpur,
Ahmedabad-14.

M/s. Sultanchand Vijayprakash,

526, Iswar Bhawan,
Khanibaoli, Delhi-6.

Tetrahydrofuran

M/s. S.D. Fine Chem Ltd.,

315-317, T.V. Industrial Estate,
248, Worli Road,
Bombay-25.

Website : https://www.katindustrialconsultans.com 18
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

M/s. Spectro Chem (P) Ltd.,

1129, Navjivan Chambers,
Bldg. No. 3, Dr. Bhadkamdar Marg.,
Bombay-8.

M/s. Shativijay Fine Chemicals,

2, Kamala Terrace,
Subhash Road,
Vile Parle (E),
Bombay-57.

M/s. Kanak Chemical Corporation,

406, Metrochhaya,
4th Floor, 378/80, Narsi Natha St.,
Vadgadi, Bombay-9.

M/s. Chemical Solvent Centre,

43, Princess St.,1st Floor,
3, Devkaran Mansion,
Bombay-2.

CHEMICALS

OSCAR CHEMICALS PVT. LTD.

G-15, Madupura Market
Shahibaug Road,
Ahmedabad - 380004
Tel: 079-25622990
Fax: 079-25623527
E-Mail: [email protected]

Website : https://www.katindustrialconsultans.com 19
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

SOUTHERN CHEMICALS
504, Meridian Apartments,
Basheer Bagh,
Hyderabad - 500063
Tel: 40-23224223
Fax: 40-23223177
E-Mail: sanjeev@southern chemicals.com

STAR CHEMICALS (BOM) PVT. LTD.

55/58, Jolly Maker Chambers,
Nariman Point,
Mumbai - 400021
Tel: 22-22028728
E-Mail: 22-22874942
E-Mail: [email protected]

AMAN ENTERPRISES
2263/67, 1st Floor,
Naiwala,
Karol Bagh
New Delhi-5
Tel: 28757516, 9899300041
E-Mail: [email protected]

Website : https://www.katindustrialconsultans.com 20
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

PACKING CONTAINERS

CHULIWAL CONTAINERS PVT. LTD.

B-608 ITL Twin Tower,
Netaji Subash Place,
New Delhi - 34
Tel: 32954156, 9350504752
Website: www.chuliwalcontainers.tradeindia.com

PARAS PLASTICS
I-106, Sector-10,
Noida - 201301
U.P.
Tel: 0120-2422025
Fax: 0120-4346820
E-Mail: [email protected]

KRISHNA PLASTIC MFG. CO.

61, SSI-Indl. Area,
G.T. Karnal Road,
New Delhi - 33
Tel: 27691955
Fax: 27694820
E-Mail: [email protected]

Website : https://www.katindustrialconsultans.com 21
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

SUPPLIERS OF PLANT & MACHINERY

REACTOR (TABULAR)

ANAND REINFORCED SYSTEMS

Plot No. 44,
IDA, Mallapur,
Opp. BEL,
Hyderabad-501507
Tel-040-27157316
Fax-040-27159618
[email protected]

BIFRIENDS ENGINEERING WORKS

417, Reema Complex,
Ramdev Nagar Road,
Opp. Vidya Vihar ,Bus Depot.
Vidyahihar(W),
Mumbai-400086
Tel-022-25165971
Fax-022-25162744
[email protected]

CNV ENGINEERING PVT LTD.

D-29, Indl Area,
Site-IV, Sahibabad,
Ghaziabad-201010
Tel-0120-22896070
Fax-0120-22897122
[email protected]

Website : https://www.katindustrialconsultans.com 22
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

DIPESH ENGINEERING WORKS

3, Sheroo Villa,
87, JP Road, Andheri (W),
Mumbai-400053
Tel-022-26336729
Fax-022-26315507
[email protected]

HARISH ENGINEERING WORKS

Plot No. 243,Rd. No. 6-D,
New Indl. Estate,Udyognagar, Udhna,
Surat-394210
Tel-0261-22278583
Fax-0261-22272409
[email protected]

SHREE HEAT-TECH ENGINEERS PVT LTD.

Plot No. W-361,Rabale, MIDC,
Navi Mumbai-400701
Tel-022-27692614
Fax-022-27690354
[email protected]

YEN PLAS PVT LTD.

Shed No. 14 & 27,
Near CIPET, Phase-11,
IDA Cherlapally,HCL Post,
Hyderabad-5000051
Tel-040-27260851
Fax-040-27264310
[email protected]

Website : https://www.katindustrialconsultans.com 23
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

ENFAB INDUSTRIES LTD.

C-2, Shanthi Niwas,
Mettuguda,
Secunderabad-5000017
Tel-040-27830010
Fax-040-27824343
[email protected]

SS ENGINEERING
C1-B, Hatkesh Udyog Nagar,
Kashimira,
Bhayander Road,
Mumbai-401104
Tel-022-28125478
Fax-022-28131648
[email protected]

RICH AND ENGINEERING (BOM.) PVT LTD.

1st Floor,
Brij Complex,
KB Road,
Railway Flyover Junction,
Ambarnath (W),
Ambarnath-421501
Tel-0251-22683481
Fax-0251-25692418
[email protected]

Website : https://www.katindustrialconsultans.com 24
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

VESSELS/STORAGE TANKS, REACTORS, CENTRIFUGE

ROUND-TECH ENGINEERING CO.

B/13, Karma Indl. Est.,
Phase-3, Vatva,
GIDC,
Ahmedabad-382445
(Gujarat)
Tel : 079-25894155
Fax : 079-25450345

YENPLAS
Shed No. 14,
Phase - II,
IDA, Cherlapally,
Hyderabad-500051
(Andhra Pradesh)
Tel : 040-27260851
Fax : 040-27264310
E-mail : [email protected]

S.S. ENGINEERING
C-1-B,
Hatkesh Udyog Nagar,
Kashi Mira-Bhayander,
Mumbai-401104
(Maharashtra)
Tel : 22-28125478
E-mail : [email protected]

Website : https://www.katindustrialconsultans.com 25
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

DIPESH ENGINEERING WORKS

3, Sheroo Villa,
87, J.P. Road,
Andheri (W),
Mumbai-400053
(Maharashtra)
Tel : 2633-6729
Fax : 26315507
E-mail : [email protected]

SUPPLIERS OF TESTING & LAB. EQUIPMENTS

SARBI ENGINEERING & Whg PVT. LTD.

9, Moonstone,
65/E Linking Road,
Santa Cruz (W),
Mumbai
Tel: 91-22-26049538
Fax: 91-22-26056195

Bellstone Hi-Tech International

3755, Chawri Bazar,
Delhi-110006
Tel: 23273751
Fax: 23251706
Email: [email protected]

Website : https://www.katindustrialconsultans.com 26
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

Darteno Industries
14, Mahavir Soceity,
Mahavir Marg,
Anand-388001,
Tel: 2692-268988
Fax: 2692-269137
Email: [email protected]

Enkay Enterprises
B-143/1 Mayapur Indl. Area Ph-I,
New Delhi-64
Tel: 28115811
Email: [email protected]

Khushboo Scientific Pvt. Ltd.

Govind Building,
Mumbai-400002
Tel: 22-22067618
Fax: 22-22081346
Email: [email protected]

D.G. SET

AVONTE GLOBAL SERVICES

225, Prakash Mohalla,
East of Kailash,
New Delhi-110065
Tel-011-26473068
Fax-011-26473069
[email protected]

Website : https://www.katindustrialconsultans.com 27
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

ANU VIDYT
C-1, Indl. Estate,
Roorkee,
Tel-01332-262545
Fax-01332-263152
[email protected]

DB POWER ELECTRONICS PVT LTD.

115/2, Ramtekdi Indl. Estate,
Hadapsar,
Pune-411013
Tel-020-6879301
Fax-020-6872374
[email protected]

EXPRESS ENGINEERS & SPARES

2778/36, Rajasthan Motor,
Market,
Hamilton Road,
Mori Gate,
Delhi-110006
Tel-011-55251559/fax
[email protected]

GLOBAL ELEC-TECH LTD.

B-227, 2nd Floor,
Greater Kailash-I,
New Delhi-110048
Tel-011-26434033
Fax-011-26292337
[email protected]

Website : https://www.katindustrialconsultans.com 28
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

GENTECH GROUP OF COMPANIES

45, 2nd floor,
Shradhanand Marg,
New Delhi-110006
Tel-011-23214424
Fax-011-23214274
[email protected]

GEMINI
203, Krishna Bhavan,
Govandi Station Road,
Deonar,
Mumbai-400088
Tel-022-25564388
Fax-022-25562565
[email protected]

GREAVES COTTON LTD.

(Power Generation Group)
Diesel Engine Unit,
Chinchwad,
Pune-411019
Tel-020-7473564
Fax-020-7474567
[email protected]

Website : https://www.katindustrialconsultans.com 29
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

HI-TECH GENERATORS & ENGINEERS LTD.

Hi-Tech House,
A-8, Swasthya Vihar,
Vikas Marg,
Delhi-110092
Tel-011-22525127/22508651
Fax-011-22027268
[email protected]
Website-www.htgel.com

MALAYALAM INDUSTRIES LTD.

Mermaid Complex,
Kaniampuzha Road,
Vyttila,
Kochi-682019
Tel-0484-2307801/2/3
Fax-0484-2307804
[email protected]
Website-www.milgen.com

PEE KAY ENGINEERS

81, Tilak Khand,
Giri Nagar,
Kalkaji,
New Delhi-110019
Tel-011-26428453/26410519/
20054192
Telefax-011-26285327
E-mail-peekay1.vsnl.com
Website-www.pkgenset.com

Website : https://www.katindustrialconsultans.com 30
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

SANJAY DIESELS
1580, Church Road,
Kashmere Gate,
Delhi-110006
Tel-011-23860548
Fax-011-23863915
[email protected]

TECHNOMAC INDIA PVT LTD.

115, DSIDC,
Phase-I,
Okhla Indl. Area,
New Delhi-110020
Tel-011-26817245
Fax-011-26819859
[email protected]

VEE VEE POWERS

A-12, Shayam Park Extn.,
GT Road,
(Opp. Modern Industries),
Sahibabad-201005
Tel-0120-2939006
Fax-0120-2637583
[email protected]

Website : https://www.katindustrialconsultans.com 31
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

MATERIAL HANDLING EQUIPMENTS

ARMATIC ENGINEERING PVT LTD.

8, SIST Indl. Area,
27th Cross,
2nd Stage,
Banashankari,
Bangalore-560070
Tel-080-6717078
Fax-080-6713138
[email protected]

AAR PEE INDUSTRIES

B-4/60,
Safdarjung Enclave,
New Delhi-110029
Tel-011-26196105
Fax-011-51651530
[email protected]

ADVANCE EQUIPMENT CO.

Plot No. A-380,
Road No.-28,
Cross Road No. 2,
Wagle Indl. Estate,
Thane (W),
Thane-400604
Tel-022-25820202
Fax-022-25402954
[email protected]

Website : https://www.katindustrialconsultans.com 32
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

BEM COMPANY PVT LTD.

74, CD, Government Indl. Estate,
Charkop,
Kandivali (W),
Mumbai-400067
Tel-022-28688005
Fax-022-28683226
[email protected]

ELECON ENGINEERING COMPANY LIMITED

Post Box #6,
Anand-Sojitara Road,
Vallabh Vidya Nagar-388120
(Gujarat)
Tel-02692-236469
Fax-02692-236457
[email protected]

GRIP ENGINEERS PVT LTD.

Shed No. 120-A,
HSIDC Indl. Estate,
Sector-59,
Faridabad-121004
Tel-0129-2307162
Fax-0129-2309152
[email protected]

Website : https://www.katindustrialconsultans.com 33
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

GODREJ & BOYCE MFG. CO. LTD.

(Material Handling Equipment Divn.)
Plant No. 16,
Pirojshanagar,
Vikhorli,
Mumbai-400079
Tel-022-55964660
Fax-022-55961519
[email protected]

ROCKWELL GROUP OF COMPANIES

412, Suneja Tower-II,
District Centre,Janakpuri,
New Delhi-110058
Tel-011-25504996
Fax-011-25507432
[email protected]

SICCO ENGINEERING WORKS

454, SIDCO Indl. Estate,
Ambattur,Chennai-600098
Tel-044-26259650
Fax-044-26250513
[email protected]

MACHINE TOOLS & EQUIPMENTS

81, Narayan Dhuru Street,
Mumbai-400003
Tel-022-23428549
Fax-022-23428549
[email protected]

Website : https://www.katindustrialconsultans.com 34
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

WEIGHING SCALES

ACCURATE ELECTRO INDUSTRIES

690/3, Adinath Nagar,
Opp. Century Enka,
Colony No.2,
Bhosari,
Pune-411039
Tel-020-27120669
Fax-020-27120669
[email protected]

CHOUDHARY TRADING CO.

A-91/3, Phase-I,
Row Land House,
Naraina Indl. Area,
New Delhi-110028
Tel-011-25796996
Fax-011-23846996
E-mail-sales@chawla_chaudhary.com.PA

PACKMECH ENGINEERS
23/4, Kailash Indl.
Estate, B/h CMC,
Odhav,
Ahmedabad-382415
Tel-079-22876181
Fax-079-22876893
[email protected]

Website : https://www.katindustrialconsultans.com 35
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

HARIS SENSOR TECHNOLOGIES PVT LTD.

223, Shanti Indl. Estate,
Sarojini Naidu Road,
Mulund (W)
Mumbai-400080
Tel-022-25683435
Fax-022-25672205
[email protected]

HYTECH MICRO MEASUREMENTS PVT LTD.

43, Avatar Enclave,
Paschim Vihar,
New Delhi-110063
Tel-011-25260382
Fax-011-25259315
[email protected]

STITECHWELL MACHINE CO.

201, DSIDC Complex,
Phase-I, Okhla Indl. Area,
New Delhi-110020
Tel-011-26813003
Fax-011-26817031
[email protected]

MELSS AUTOMATION LTD.

Plot No. 123,
Developed Plots Estate,
Perungudi,Chennai-600096
Tel-044-24961911
Fax-044-24962595
[email protected]

Website : https://www.katindustrialconsultans.com 36
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

SCHENCK JENSON & NICHOLSON LTD.

26/3, Ballygunj Circular Road,
Kolkata-700029
Tel-033-24540402
Fax-033-24540402
[email protected]

WEITEX INDIA LTD.

28/1/A, IDA,Nacharam,
Hyderabad-500076
Tel-040-27532015/27530256
Fax-040-27532086
[email protected]
Website-www.weitex.com

DALICHAND RAICHAND DOSHI

421/8, Ahmed Building,
Opp. Moti Cinema,
Mumbai-400004
Tel-022-23859201
Fax-022-23859239
[email protected]

TECHNO WEIGH SYSTEM PVT LTD.

276/8, Allied Complex,
GIDC Indl. Estate,
Makarpura,Vadodara-390010
Tel-0265-2641948
Fax-0265-2653401
[email protected]
Web-www.twspl.com

Website : https://www.katindustrialconsultans.com 37
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

NEW INDO INTERNATIONAL

135-A, Begumpur,
Malviyanagar,
New Delhi-110017
Tel-011-26693315
Fax-011-26692290
[email protected]
Website-www.newindo.net

TOOLS & FIXTURES

MAYUR INTERNATIONAL
“Tuli House” Plot No-12
Business Centre
Nangal Raya
New Delhi-110046
Tel: 011-25503600
Fax: 011-25512200
Email: [email protected]

PARAS ENGINEERINGCO.
Plot No,C-20/3, MIDC Indl. Area
Taloja
Navi Mumbai-410208
Tel: 022-27411212
Fax: 022-27411211
Email: [email protected]

Website : https://www.katindustrialconsultans.com 38
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

TRISTAR INDUSTRIAL TOOLS PVT. LTD.

Plot No-268, Pandey Industrial Estate
Pokhran Road, No-1
Upvan,Thane (W)
Mumbai-400606
Tel: 022-55972339
Fax: 022-25347937
Email: [email protected]

BALAJI TOOLS INTERNATIONAL

No-3, 3rd Floor,34, Sadar Patrappa Road
Bangalore-560002
Tel: 080-2246489
Fax: 080-2233892
Email: [email protected]

BHARTI ENGINEERS
WZ-2181A, 2nd Floor
Raja Park Chowk
Ranibagh,Delhi-110034
Tel: 011-27197114
Fax: 011-27198943
Email: [email protected]

ADVANCE TECH SERVICES

56, 2nd Floor,
Rani Jhansi Road
New Delhi-110055
Tel: 011-23684683
Fax: 011-23684678
Email: [email protected]

Website : https://www.katindustrialconsultans.com 39
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 1

PLANT ECONOMICS

Rated Plant capacity = 0.50 TONN/day

= 150.00 TONN/annum
P.V.C. SOLVENT CEMENT

Basis

No. of working days = 25 days/month

= 300 days/annum

No. of shifts = 1 per day

One shift = 8 hours

0.5 TON/DAY
12.5 TONS/MONTH
150 TONS/ANNUM
P.V.C. SOLVENT CEMENT

Currency - Rs.

Website : https://www.katindustrialconsultans.com 40
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KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 2

LAND & BUILDING

1. Total land required 500 sq.mts.

@ Rs.9000/- sq.mt. Rs. 45,00,000.00

2. Working shed 150 sq.mts.

@ Rs.10000/- sq.mt. Rs. 15,00,000.00

3. Administrative Building, Toilet,

etc. 50 sq.mts.
@ Rs.12000/- sq.mt. Rs. 6,00,000.00

4. Raw material & products storage

100 sq.mts.
@ Rs.10000/- sq.mt. Rs. 10,00,000.00

5. Boundary wall & gate, etc. Rs. 3,00,000.00

------------------------
TOTAL Rs. 79,00,000.00
------------------------

Website : https://www.katindustrialconsultans.com 41
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 3

PLANT & MACHINERY

1. Reaction kettle (M.S. Epoxy lined)

fitted with agitator Cap: 500 Kgs. 2 No. Rs. 6,50,000.00

2. Products storage tank

Cap: 1 ton 1 No. Rs. 1,50,000.00

3. Storage Tanks Cap: 500 Kgs for PVC

Resin, Cap: 2 ton for cyclohexanone
Cap: 5 ton for Tetrahydrofuran 3 No. Rs. 2,70,000.00

4. Lab. Equipments Rs. 1,00,000.00

5. Instrumentation & Process Control Rs. 2,00,000.00

6. Misc. viz. pipe fittings, valves,

Motor, etc. Rs. 2,50,000.00

------------------------
TOTAL Rs. 16,20,000.00
------------------------

Website : https://www.katindustrialconsultans.com 42
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 4

OTHER FIXED ASSETS

1. Office equipment, furniture plus

other equipment & accessories Rs. 50,000.00

2. Installation costs for water,

electricity, fuel etc. Rs. 50,000.00

3. Pre-operative & preliminary expenses Rs. 80,000.00

4. Consultancy & Technical Know-How Rs. 25,000.00

5. Miscellaneous Expenses Rs. 25,000.00

------------------------
TOTAL Rs. 2,30,000.00
------------------------

FIXED CAPITAL

1. LAND & BUILDING Rs. 79,00,000.00

2. PLANT & MACHINERY Rs. 16,20,000.00

3. OTHER FIXED ASSETS Rs. 2,30,000.00

------------------------
TOTAL Rs. 97,50,000.00
------------------------

Website : https://www.katindustrialconsultans.com 43
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 6

WORKING CAPITAL REQUIREMENT/MONTH

RAW MATERIALS

1. P.V.C. Resin 0.625 tons

@ Rs. 90,000/- MT Rs. 56,250.00

2. Cyclohexanone 3.125 ton

@ Rs. 85,000/- M.T. Rs. 2,65,625.00

3. Tetra Hydro Furan 8.75 tons

@ Rs.90000/- M.T. Rs. 7,87,500.00

4. Packing Material Rs. 80,000.00

------------------------
TOTAL Rs. 11,89,375.00
------------------------

Website : https://www.katindustrialconsultans.com 44
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 7

SALARY & WAGES / MONTH

1. Manager 1 No. Rs. 40,000.00

2. Production-In-Charge 1 No. Rs. 30,000.00

3. Supervisor 1 No. Rs. 22,000.00

4. Skilled Workers 2 No. Rs. 36,000.00

5. Un-skilled workers 3 No. Rs. 48,000.00

6. Accountant 1 No. Rs. 25,000.00

7. Marketing Personnel 1 No. Rs. 25,000.00

8. Clerk/Typist 1 No. Rs. 20,000.00

9. Peon/Chowkidar 2 No. Rs. 30,000.00

------------------------
TOTAL Rs. 2,76,000.00
------------------------

Plus perks @ 25% p.a.

Rs. 69,000.00

------------------------
TOTAL Rs. 3,45,000.00
------------------------

Website : https://www.katindustrialconsultans.com 45
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 8

UTILITIES AND OVERHEADS

1. Power Consumption of 1000

Kwatt hrs @ Rs. 8.00 per Kwatt hr. Rs. 8,000.00

2. Water Consumption of 200

KLs @ Rs. 5.00 per KL Rs. 1,000.00

3. Repairs & Maintenance Rs. 10,000.00

4. Postal charges, stationery, tele-

phone, etc. Rs. 6,000.00

5. Transportation Rs. 6,000.00

6. Advertisement & Sales Promotion Rs. 20,000.00

7. Miscellaneous Rs. 3,000.00

------------------------
TOTAL Rs. 54,000.00
------------------------

Total load is 6 Kwatts

Website : https://www.katindustrialconsultans.com 46
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 9

TOTAL WORKING CAPITAL/MONTH

1. RAW MATERIAL Rs. 11,89,375.00

2. SALARY & WAGES Rs. 3,45,000.00

3. UTILITIES & OVERHEADS Rs. 54,000.00

------------------------
TOTAL Rs. 15,88,375.00
------------------------

1. WORKING CAPITAL FOR 1 MONTHS Rs. 15,88,375.00

2. MARGIN MONEY FOR W/C LOAN Rs. 3,97,093.75

COST OF PROJECT

TOTAL FIXED CAPITAL Rs. 97,50,000.00

MARGIN MONEY
Rs. 3,97,093.75

------------------------
TOTAL Rs. 1,01,47,093.75

------------------------

Website : https://www.katindustrialconsultans.com 47
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

TOTAL CAPITAL INVESTMENT

TOTAL FIXED CAPITAL Rs. 97,50,000.00

TOTAL WORKING CAPITAL FOR 1 MONTHS

Rs. 15,88,375.00

------------------------
TOTAL Rs. 1,13,38,375.00

------------------------

COST OF PRODUCTION/ANNUM

1. Working Capital for 1 year Rs. 1,90,60,500.00

2. Interest @ 14.00% on T.C.I Rs. 15,87,372.50

3. Depreciation @ 6.50% on buildings Rs. 2,21,000.00

4. Depreciation @ 15.00% on Plant

and Machinery Rs. 2,43,000.00

5. Depreciation @ 20.00% on office

equipment & furnitures Rs. 10,000.00
------------------------
TOTAL Rs. 2,11,21,872.50
------------------------

Website : https://www.katindustrialconsultans.com 48
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 12

TURN OVER/ANNUM

1. By sale of 150 tons of P.V.C./UPVC/

CPVC Solvent Cement
@ Rs.170000/- MT Rs. 2,55,00,000.00

------------------------
TOTAL Rs. 2,55,00,000.00
------------------------

PROFIT = RECEIPTS - COST OF PRODUCTION

= 2,55,00,000.00 - 2,11,21,872.50

= 43,78,127.50

PROFIT SALES RATIO = Profit / Sales x 100

43,78,127.50
= ------------------------------ X 100
2,55,00,000.00

= 17.17 %

RATE OF RETURN = Operating profit / T.C.I x 100

43,78,127.50
= ------------------------------ X 100
1,13,38,375.00

= 38.61 %

Website : https://www.katindustrialconsultans.com 49
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 13

BREAK EVEN POINT (B.E.P)

Fixed Costs of the plant are as under -

1. Interests Rs. 15,87,372.50

2. Depreciation Rs. 4,74,000.00

3. 40.00% of salaries Rs. 16,56,000.00

4. 40.00% of overheads Rs. 2,59,200.00

------------------------
TOTAL Rs. 39,76,572.50
------------------------

FIXED COSTS
B.E.P. = ------------------------------ X 100
FIXED COSTS + PROFIT

39,76,572.50
= ------------------------------ X 100
39,76,572.50 + 43,78,127.50

= 47.60 %

LAND MAN RATIO = Total land / Manpower

500 : 13 :: 38 : 1

Website : https://www.katindustrialconsultans.com 50
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 14

RESOURCES FOR FINANCE

1. Term loans from Financial institutions

( 65.00 % of fixed capital )
at @10.00% p.a rate of interest Rs. 63,37,500.00

2. Bank loans for 3 months

( 65.00 % of working capital )
at @ 10.00% p.a rate of interest Rs. 10,32,443.75

3. Self raised capital from even

funds & loans from close ones to
meet the margin money needs at a
@ 12.00% p.a rate of interest Rs. 39,68,431.25

--------------------------
TOTAL Rs. 1,13,38,375.00
--------------------------

Website : https://www.katindustrialconsultans.com 51
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

INSTALMENT PAYABLE IN 5 YEARS

================================================================================
Year To Financial To Commercial To others Total
institutions banks (Rs. 6337500) (Rs. 1032444) (Rs. 3968431)
================================================================================
1 12,67,500.00 2,06,488.75 7,93,686.25 22,67,675.00
2 12,67,500.00 2,06,488.75 7,93,686.25 22,67,675.00
3 12,67,500.00 2,06,488.75 7,93,686.25 22,67,675.00
4 12,67,500.00 2,06,488.75 7,93,686.25 22,67,675.00
5 12,67,500.00 2,06,488.75 7,93,686.25 22,67,675.00
================================================================================

INTEREST PAYABLE IN 5 YEARS

================================================================================
Year On term loans On bank loans On self loans Total
(Rs. 6337500) (Rs. 1032444) (Rs. 3968431)
@ 10.00 % P.A. @ 10.00 % P.A. @ 12.00 % P.A.
================================================================================
1 6,33,750.00 1,03,244.38 4,76,211.75 12,13,206.13
2 5,07,000.00 82,595.50 3,80,969.40 9,70,564.90
3 3,80,250.00 61,946.63 2,85,727.05 7,27,923.68
4 2,53,500.00 41,297.75 1,90,484.70 4,85,282.45
5 1,26,750.00 20,648.88 95,242.35 2,42,641.23
================================================================================

TOTAL REPAYMENT SCHEDULE FOR 5 YEARS

================================================================================
Year Interest Instalments Total
================================================================================
1 12,13,206.13 22,67,675.00 34,80,881.13
2 9,70,564.90 22,67,675.00 32,38,239.90
3 7,27,923.68 22,67,675.00 29,95,598.68
4 4,85,282.45 22,67,675.00 27,52,957.45
5 2,42,641.23 22,67,675.00 25,10,316.23
================================================================================

Website : https://www.katindustrialconsultans.com 52
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

DEPRECIATION CHART FOR 5 YEARS

================================================================================
Year Building costs Plant & Machinery fur. & office equip. Total
( Rs. 3400000.00 ) ( Rs. 1620000.00 ) ( Rs. 50000.00 )
@ 6.50 % P.A. @ 15.00 % P.A. @ 20.00 % P.A.
================================================================================
1 2,21,000.00 2,43,000.00 10,000.00 4,74,000.00
2 2,06,635.00 2,06,550.00 8,000.00 4,21,185.00
3 1,93,203.73 1,75,567.50 6,400.00 3,75,171.23
4 1,80,645.48 1,49,232.38 5,120.00 3,34,997.86
5 1,68,903.53 1,26,847.52 4,096.00 2,99,847.05
================================================================================

PROFIT ANALYSIS FOR 5 YEARS

================================================================================================
YR CAP. Sales Mfg. Gross Depre- Interest Net profit Net profit
UTIL Expenses Profit ciation before tax after tax
@ 30.00%
================================================================================================
1 60% 15300000 11436300 3863700 474000 1213206 2176494 1523546
2 70% 17850000 13342350 4507650 421185 970565 3115900 2181130
3 80% 20400000 15248400 5151600 375171 727924 4048505 2833954
4 90% 22950000 17154450 5795550 334998 485282 4975270 3482689
5 100% 25500000 19060500 6439500 299847 242641 5897012 4127908
================================================================================================

CASH FLOW STATEMENT FOR 5 YEARS

================================================================================
YR CAP. Net profit Depre- Cash Repayment of Net surplus
UTIL (after tax) ciation in hand Instalment
================================================================================
1 60% 1523546 474000 1997546 1473989 523557
2 70% 2181130 421185 2602315 1473989 1128326
3 80% 2833954 375171 3209125 1473989 1735136
4 90% 3482689 334998 3817687 1473989 2343698
5 100% 4127908 299847 4427755 1473989 2953767
================================================================================

Website : https://www.katindustrialconsultans.com 53
 TI

KAT INDUSTRIAL CONSULTANTS.

Recipient of : "Rajiv Gandhi Sadbhawna" and "Niryat Rattan" Awards
WORLD TRADE CENTRE (38, GR.FLOOR), BARAKHAMBA LANE, CONNAUGHT PLACE, NEW DELHI - 110001 (INDIA)
PHONE:011-41528137 Mobile: 9871231144, 9871146441 , 8130773399
E-Mail : [email protected] Website : https://www.katindustrialconsultans.com

P.V.C. SOLVENT CEMENT [MSR/3306/J.C.2420]

J.C. 2420 Page A- 18
¤

PROJECTED BALANCE SHEET FOR 5 YEARS

Construction 1 Yr. 2 Yr. 3 Yr. 4 Yr. 5 Yr.

Period 60 % 70 % 80 % 90 % 100 %
Cap. Cap. Cap. Cap. Cap.
Util. Util. Util. Util. Util.

LIABILITIES

1. Promoters capital 39,68,431 39,68,431 44,91,989 56,20,316 73,55,452 96,99,151

2. Net Surplus 0 5,23,558 11,28,327 17,35,136 23,43,699 29,53,770
3. Term loans 63,37,500 50,70,000 38,02,500 25,35,000 12,67,500 0
4. W/C loans 10,32,443 8,25,955 6,19,467 4,12,979 2,06,491 0
------------------------------------------------------------------------------------------
TOTALS 1,13,38,374 1,03,87,944 1,00,42,283 1,03,03,431 1,11,73,142 1,26,52,921
------------------------------------------------------------------------------------------

ASSETS

1. W.D.V. of Fixed Asset 50,70,000 45,96,000 41,74,815 37,99,645 34,64,648 31,64,802

2. Working Capital in stock 0 9,53,025 11,11,862 12,70,700 14,29,537 15,88,375
3. Surplus funds 62,68,374 48,38,919 47,55,606 52,33,086 62,78,957 78,99,744
------------------------------------------------------------------------------------------
TOTALS 1,13,38,374 1,03,87,944 1,00,42,283 1,03,03,431 1,11,73,142 1,26,52,921
------------------------------------------------------------------------------------------

Website : https://www.katindustrialconsultans.com 54