Structure Magazine - December 2024
Structure Magazine - December 2024
Structural Engineering
Excellence
Awards
CIRCULATION
Computers & Structures, Inc........................ Back Cover Paragon.........................................................................19
[email protected]
CTS Cement.....................................................................3 Portland Cement Association......................................4
DEWALT.........................................................................35 RISA............................................ Inside Front Cover
EDITORIAL BOARD
Chair John A. Dal Pino, SE
ENERCALC......................................................................8 SAFI....................................................................................6
Claremont Engineers Inc., Oakland, CA
IDEA Statica..................................................................44 Simpson Strong-Tie..............................................12-13 [email protected]
MAX USA Corp...........................................................20 Subsurface Contractors................Inside Back Cover Marshall Carman, PE, SE
Nucor............................................................................. 17 Schaefer, Cincinnati, Ohio
Erin Conaway, PE
On the Cover: The 2024 Structure of the Year Winner is the Perelman Performing Arts AISC, Littleton, CO
Center, which was announced at the NCSEA Summit in November.
Sarah Evans, PE
Image by Iwan Baan and courtesy of the Perelman Performing Arts Center. Walter P Moore, Houston, TX
Linda M. Kaplan, PE
Pennoni, Pittsburgh, PA
Nicholas Lang, PE
Vice President Engineering & Advocacy, Masonry
Concrete Masonry and Hardscapes Association (CMHA)
Brian W. Miller
Cast Connex Corporation, Davis, CA
Evans Mountzouris, PE
Retired, Milford, CT
EDITORIAL STAFF
Executive Editor Alfred Spada
[email protected]
Production
[email protected]
MARKETING &
ADVERTISING SALES
Director for Sales, Marketing
& Business Development
Monica Shripka
Tel: 773-974-6561
[email protected]
DECEMBER 2024 3
BUILDING A MORE SUSTAINABLE FUTURE
IS IN THE PLANS.
Your next project could be an environmental landmark, especially if you
spec blended cement. Decades of research, testing, and use by cement
manufacturers, ready mix producers, and builders prove that
blended cement performs as well as portland cement and
can reduce a project’s carbon footprint by up to 10%.
That’s a win with clients, and a win for the environment.
www.greenercement.com
STRUCTURAL ENGINEERING
EXCELLENCE AWARDS
By STRUCTURE Magazine
28
The National Council
of Structural Engineers
Associations is pleased to share
winners of the 2024 Excellence in Structural
Engineering Awards
F E A T U R E S
38
Q &A ?
OPPORTUNITY AWAITS: SOFTWARE TRENDS TO WATCH
FOR IN THE NEAR FUTURE
By STRUCTURE Magazine
Leaders from structural engineering software firms share their thoughts and analysis
regarding the trends in software.
D E C E M B E R 2 024 5
EMPOWERING PRODUCTIVITY SINCE 1986
SAFI
TM
Timber Concrete
Steel Aluminum
9 Editorial
Thank You for Impacting the Next Generation of Structural Engineers!
By Linda Kaplan, PE, F.SEI, M,ASCE
10 Structural Influencers
Aimee Corn
14 Structural Design
Structural Thermal Bridging in Facades
By Jim D’Aloisio, PE, and Ivan Lee, P.Eng.
18 Sustainable Design
Navigating Sustainable Concrete
By James Mack, Erika Winters-Downey, Mike Hernandez, and Kyle Kammer
23 Sustainable Design
Data Insights From Over 500 Building Projects for Low-Carbon Structures
By Jim D’Aloisio, PE, and Ivan Lee, P.Eng.
14
26 Structural Design
Challenges of Glass Design
By Ted Kraemer, PE
58 Business Practices
The Arizona Board of Technical Registration Sunset Debacle
By Carl Josephson, PE, SE
18
50
In Every Issue
3 Advertiser Index
50 SE News
51 Software Resource Guide
52 NCSEA News
54 SEI Update
56 CASE in Point
D E C E M B E R 2 024 7
EDITORIAL
Thank You for Impacting the Next
Generation of Structural Engineers!
By Linda Kaplan, PE, F.SEI, M,ASCE
10 STRUCTURE magazine
Corn: I’ve really enjoyed working on a project in Montana—Basin keep society moving by providing drinking water, flood protection,
Creek Dam—as this is the first project I have worked on from start power, and recreation.
to finish, beginning with the initial site inspection documenting
severe freeze-thaw damage, to the analysis and design of alterna- STRUCTURE: What advice do you offer to young engineers?
tives, and finally through the construction of repairs. The dam was Corn: Young people don’t need to know what they want to be
originally a granite masonry gravity dam constructed in the 1890s when they grow up. As an undergraduate I honestly did not enjoy my
which was raised using mass concrete in the 1910s. A photograph reinforced concrete and H&H classes, and now I work on concrete
of me sounding the face of the dam even ended up on the front page dams. In your career, you are allowed to change your mind. Also,
of the Montana Standard newspaper. embrace your failures. I thought that the PE would be a breeze, even
though in the dam industry I had not used the codes and standards
STRUCTURE: You have been involved in planning for the test is based on since grad school. I had to retake the PE twice.
Structures Congress and the USSD Annual Conference. How Failure doesn’t define you, and we should all talk more about our
have you approached your role? own failures, it’s how we learn and grow. (Speaking of failures,
Corn: I want people to leave a conference feeling excited and damfailures.org is one site that provides case studies and lessons
energized about the work they do and I try to channel that into the learned from dam incidents. Check it out.)
program. I was impressed when I attended my first USSD confer-
ence by how much fun everyone had. As engineers we don’t need STRUCTURE: Have you felt supported in your work for
to be serious all of the time. We do need to be serious about life professional organizations?
safety, but presentations don’t need to go so far into the weeds that Corn: Involvement in professional society work comes from the
they lose the attention of the audience. David Odeh has said that top down at Gannet Fleming, so I have always been encouraged and
Structures Congress feels like homecoming. It’s an opportunity to supported in my participation. Professional organizations help us to
connect and grow our skills socially and technically. For USSD, I keep a pulse on the industry, have our work recognized, and network
wanted people to leave the conference advocating for dams. There with a variety of stakeholders. That said, it’s important to strike a
are some people who want all dams taken out, so it’s important for balance between your professional society involvement and your
us as engineers to speak to the important role that dams serve to day-to-day work! ■
DECEMBER 2024 11
With more than 65 years of thoughtful product innovation and
leadership in structural engineering, Simpson Strong-Tie offers smart
solutions for mass timber to meet this industry’s unique demands. Our
connectors, fasteners, adhesives and mechanical anchors are rigorously
tested to provide strength and design flexibility. Along with a nationwide
supply network that delivers exactly what you need when you need it,
our solutions and expertise can help you build mass timber projects
faster, stronger and easier. For the latest information on our growing
line of mass timber products, visit strongtie.com/masstimber.
Innovative mass timber
solutions built for
North America.
14 STRUCTURE magazine
16 x 42 inches Vertical Layout 32 x 24 inches Horizontal Layout
Horizontal
32 x 24 inches 279 feet (85.0 m) 141 R-25.1 (RSI-4.42) 4%
Recent building energy codes have not only begun to recognize which are much smaller than typical cladding support clip systems.
thermal bridging of cladding support systems, but some have Although these anchors may have good thermal performance,
also provided prescriptive derating values. Energy codes such as they are only part of the masonry support system. Shelf angles
the Massachusetts Stretch Code have provided derating values are often needed at regular intervals to support the weight of
that can range from 27% to over 63% for most typical exterior the masonry cladding. These angles are commonly structural
insulation ranges. With good design that balances both structural steel and attached to the primary structure of the building at
and thermal performance, many clip systems are able to achieve intermediate floors. Because of the loads these shelf angles must
higher thermal efficiencies and lower derating values than these carry they can be hefty and significant thermal bridges in brick
prescribed values. A holistic approach, with close collaboration and masonry facades.
between architect, structural engineer, and building enclosure Most shelf angles are directly attached to the intermediate floor
consultant, is often required to find the optimal design. Many which interrupts the exterior wall continuous insulation and
cladding support system manufacturers provide engineering forms a large linear thermal bridge. The solution to mitigating
reports of 3D thermal simulations, span charts, and load tables thermal bridging at this detail is to use shelf angles that are offset
for their systems to help aid in the design. Some will provide from the intermediate floor with discrete supports. This reduces
engineering services to ensure their system is fully optimized for the amount of steel penetrating through the insulation as well
the building. as direct contact with the primary structure of the building. An
offset shelf angle can be 59% to 80% more thermally efficient
than a direct anchor shelf angle for exterior insulation ranges
Shelf Angles at Intermediate Floors between R-5 and R-25.
In cases where offset shelf angles are not feasible, adding low
Brick veneer and masonry panels are common cladding types conductivity thermal shims between the shelf angle and inter-
used in buildings. Many types of masonry cladding systems are mediate floor may help reduce heat flow by thermally separating
connected to exterior wall assemblies using intermittent anchors the metal angle from the primary structure.
DECEMBER 2024 15
Window Aligned with Steel-Framing Window Aligned with Edge of Exterior Insulation Window Aligned with Insulation
Window Aligned with Edge of Exterior Insulation 0.067 Btu/h ft°F (0.116 W/mK) 29%
Window Aligned with Insulation 0.036 Btu/h ft°F (0.062 W/mK) 62%
Jim D’Aloisio, P.E., LEED AP is a Principal with Klepper, Hahn & Hyatt of East Syracuse,
NY, focusing on structural engineering and building envelope consulting services.
Ivan Lee, P.Eng., M.A.Sc., LEED APBD+C, WbLCA AP, is a Building Science Engineer
and Team Lead in the Building Performance Analysis department with a focus on
thermal analysis, hygrothermal analysis, and Life Cycle Assessment. Lee has worked
at Morrison Hershfield now Stantec for over 14 years and has been involved with
various projects including 3D thermal modelling to assess thermal bridging details
for the Building Envelope Thermal Bridging Guide (BETB Guide).
16 STRUCTURE magazine
I N STA N T R E S U LT S . A N Y T I M E ,
Instantly estimate and calculate at your fingertips. Whether it’s for steel
joists, deck or bar grating, Vulcraft and Verco’s Online Design Tools can help
you quickly run scenarios, allowing you to make the smartest choices for your
projects no matter where you are – at home, the office, or on the job site.
VULCRAFT VERCO
EN
GIN
EER
sustainable DESIGN
Navigating Sustainable Concrete
Successful implementation of aggressive low-carbon goals happens with clear, early communication between
all parties.
By James Mack, Erika Winters-Downey, Mike Hernandez, and Kyle Kammer
SCMs include industrial waste materials such as Fly Ash (FA), Blast
embodied carbon reduction goals. In today’s environment of material Furnace Slag (GGBFS or slag), silica fume and other pozzolans that
innovation, practicalities can be lost in translation. This article promotes have long been used in concrete to reduce the amount of cement.
a nuanced approach to working with low-carbon concrete from the While these materials have historically been used to reduce costs,
perspective of the supplier and contractor—advocating for increased they also improve the concrete by:
collaboration, adaptability, and a willingness to embrace innovative • Increasing long term strength.
solutions in a rapidly evolving industry. • Increasing material durability against distresses such as Alkali-
The authors’ collective experience spans the breadth of the industry— silica reaction (ASR).
from traditional structural design, construction project management, • Reducing heat of hydration.
material engineering, field crew operations and logistics, and concrete • Improving workability, though water demand can be an issue
placement techniques. Many aspects should be considered when imple- with some SCMs.
menting novel materials on a project, so authors' recommendations are • Lowering CO2 emissions by replacing cement in the mix.
distilled here into three categories: materials, placement, and design Fly ash, slag, and silica fume are already in use, but are not used to
documents to highlight how to start. However, one major theme that maximum effectiveness in most cases. For example, many specifica-
will be consistent throughout is the need for open discussion between tions limit FA to 15 to 20% but many applications can go higher.
the Owner, Engineer of Record (EOR), Contractor and Ready-mix Several alternative SCMs are also in development, and in most cases,
Supplier about the project’s sustainability goals. they perform well. The issue is typically “scalability” and having a
consistent, long-term supply of material available to make the effort
of dedicating bin space, adding hoppers and developing the new mix
Materials designs with the alternative SCM worthwhile.
In any concrete mix, it’s the cement that dominates the Global
Warming Potential (GWP) due to the manufacturing process. While
Glass Pozzolans
aggregates and cement make up about 70% and 10% of the volume An emerging alternative SCM gaining attention for Ready Mix
respectively, in a traditional mix, the cement accounts for somewhere Concrete operations is ground glass pozzolans. However, its
between 75 to 90% of the concrete’s GWP (Fig. 1, Reference Cemex) local market availability might not lead to widespread use due
As such, to reduce a concrete’s CO2 from a materials perspective, to the limited volume of material. For example, we know of some
one needs to reduce the impact of the cement. Two of the primary plants that have been offered a supply of 40 tons of ground
levers to reduce cement’s CO2 are: glass per month. Unfortunately, that amount of glass SCM would
1. Use Supplementary Cementitious Materials (SCMs). only produce around 65 truckloads of concrete—less than 1/4 the
2. Switch to Portland-Limestone Cement (Type IL cement) or quantity required every month to have a dedicated silo.
other Blended Cements.
Fig. 1. Comparison of cement and aggregates portion of a concrete mix's volume and embodied CO2.
18 STRUCTURE magazine
One downside is that SCMs may impact early age strength gain Performance and
because they typically react with the byproducts of cement hydration Transitioning to Use
and therefore are slower to gain strength. However, the end concrete is
a denser, stronger, and more durable material that has lower embodied Long term usage in Europe,
carbon. SCMs may also affect other plastic properties, but these can be Canada, and elsewhere, as well
typically addressed by the engineer, contractor, and supplier working as our own experience has shown
together to evaluate the impacts to the overall project. that using 1L cement does make
good concrete (e.g. it is concrete).
Switch to Blended Cements However, the material can behave
differently and while this is usually
Blended cements are cements where part of the clinker is substituted not a problem, isolated issues related
with other materials such as limestone, slag, FA, silica fume, calcined to specific placements or conditions
clays, and other manmade or natural pozzolans at the cement plant (vs have occurred.
the Ready-mix plant as above). Blended cements must conform to the This re-emphasizes the important Fig. 2. A portable batch plant
requirements of ASTM C595 (or AASHTO
M 240) and are used in all aspects of con-
crete construction in the same manner as
portland cements. Generally, there are four
main categories:
• Type IL, portland-limestone cement.
• Type IP, portland-pozzolan cement.
• Type IS, portland blast-furnace slag
cement.
• Type IT, Ternary blended cement.
The advantage of all blended cements
is that they reduce the amount of clin-
ker in the final product and that lowers
CO2. Because of this, we are in a blended
cement revolution. Currently, about
53% of all cements sold in the U.S.
are blended cement, with 1L cements
making up approximately 97% of those
DECEMBER 2024 19
point that in transitioning to all types of blended cements, it is NOT
always a 1:1 replacement for straight cement mix. While the total
amount of cementitious material will most likely be similar to the
mix of ordinary portland cement with different amounts of SCMs,
performance will vary, and adjustments may need to be made.
To minimize issues, as cement manufacturers move to all types of
blended cements into the marketplace, it is critical that they have open
dialog, coordination, and communication with the ready-mix suppliers,
contractors, engineers, and other customers about their plans. Some
specific items that need to be shared include:
1. When will the cement supplier switch to 1L and other Blended
Cements and when is the cutoff date?
2. Results of test data to educate contractors, ready mix suppliers,
and specifiers on the concrete material’s behavior.
3. Incorporate mockups and other placement testing into budgets,
especially with flat work.
While it may be argued that using SCM replacement at the cement Fig. 3. A large slab-on-grade placement in progress.
plant or the ready-mix plant results in the same overall CO2 reduction;
the primary advantage to having the blending occur at the cement
plant is the ability optimize the blending so that the final cement has Execution
higher consistency, optimum fineness, and improved chemical control
so that it behaves better. Using a blended cement product also helps From a contractor’s perspective the goal is to provide the owner with
smaller producers who have only limited silos and space to produce the best combination of schedule, quality, safety, and cost that will make
low carbon concrete. the project a success and enhance a relationship based on mutual trust.
However, no matter what cement type is used, specifications should Going forward, embodied carbon will also be weighted in the balance
always allow for ready mix suppliers to add additional SCMs at the of project characteristics. Each project type and location will present
plants. Because the local producers will know their local materials a unique combination of challenges that can be modified related to
best and can dial in the mix for most given project specific needs, this sustainability and would be nearly impossible for an engineering firm
will help ensure a low carbon concrete can be obtained. Still, care and to know unless and until there is open communication with the owner,
appropriate and adequate testing are needed to ensure performance. design team, contractors, and local ready mixed producers.
20 STRUCTURE magazine
Table 1. Example Early Carbon Expectations and Reductions Calculation
Global Global Global "Total
Warming Warming Warming GWP
28 day Potential Potential Potential (Actual
Design Normal Mix Notes (GWP): (GWP): (GWP): "Total GWP carbon = GWP
% of Strength, Weight or (Cement NRMCA Product- Product- (Baseline) quantity x Savings Reduction
Concrete Total f’c (per Lightweight Type, Regional Specific Specific (metric actual mix (metric from
Quantity Conc spec) Concrete? SCM%) Baseline EPD EPD tons)" GWP)" tons) Baseline
Structural yd3 % psi (NWC or - kgCO2e/ kgCO2e/ kgCO2e/ tCO2e tCO2e tCO2e %
Element LWC) yd3 m3 yd3
Foundations & 2,500 15% 4,500 NWC 40% fly ash 294 255 195 735 487 -248 -34%
Footings
Slab on Grade 5,000 31% 3,500 NWC 20% slag 245 215 164 1,225 822 -403 -33%
Tilt Up Wall 3,000 19% 5,000 NWC 5% slag 321 305 233 964 700 -265 -27%
Panels
Slab on Metal 800 5% 4,500 NWC 5% slag 294 298 228 235 182 -53 -23%
Deck
Retaining Walls 350 2% 5,000 NWC Proprietary 321 185 141 112 50 -63 -56%
Misc (pads, etc) 2,700 17% 4,500 NWC 40% fly ash 294 255 195 794 526 -267 -34%
Site 1,700 11% 4,500 NWC 20% fly ash 294 277 212 500 360 -140 -28%
The construction team can provide feedback on which elements of sustainability goals can be successfully applied to the project, and specifi-
the project may have less critical strength needs. The earlier in the cally how the structural AND non-structural items, such as sidewalks
construction process the team members are identified and this discus- and duct-banks, inform the full picture of the project’s embodied
sion takes place, the more effective the team will be in addressing the carbon footprint.
project sustainability goals with minimal or no construction schedule Ensure you are given access to the client’s Basis of Design (BOD)
impact. If the closest ready mixed producers do not have enough and Division 001 specifications. These hold the key to understanding
SCM silos or aggregate capacity to provide low embodied carbon big picture goals.
concrete which meets the owners goals, the team will need to be more Balance areas where you can be aggressive with areas where you can’t.
creative and explore alternate blended cements or different suppliers. For example, mixes made to achieve high-early strength have propor-
Admixture advances have provided the option of longer hauls in remote tionally higher cement content. By knowing this, we can balance these
locations or congested metropolitan areas to use hydration stabilizers mixes with areas like foundations, which traditionally can accommodate
to extend set times beyond the traditional 90 minutes while maintain- a longer curing duration.
ing workability and overall quality. While not an ideal sustainability Bring non-structural concrete providers into the discussion, such as
solution because of the additional hauling, it does open the range of those providing concrete for hardscape, equipment pads, or duct-bank
potential producers if material availability, experience, or the timeline concrete in the case of data centers.
to produce Environmental Product Declarations (EPDs) may stop all Come prepared to meetings with an approximate “Carbon Budget”
sustainability efforts. to outline your path to success. Table 1 is an example demonstrating a
Finishability and pumpability will need to be tested on novel slab quick calculation done via spreadsheet to map out early carbon expecta-
mixes, particularly non-air entrained, troweled mixes with high flatness tions and reductions. Tools like this provide clear communication to
standards. Many contractors have reported differences or issues with clients, designers, and trade partners.
placement of low carbon concrete. Additional lab testing and field Boilerplate specifications which don’t directly apply to (or even worse
mockups large enough for project appropriate equipment testing will contradict) project goals are a frequent source of confusion for concrete
reduce the risks. Starting with mixes the team has successful history contractors.
with and making incremental adjustments is one strategy. The authors recommend the following best practices for adapting
The testing laboratory technicians also will need support for the team contract documents for novel mix use:
to succeed. Many of the blended cements or mixes with higher SCM • Ensure your specification lists the cement product in use in your
contents are more sensitive to extreme temperatures, so to maintain the area. As noted earlier, more than 50% of the U.S. has transitioned
cylinders within the ASTM C31 curing range, adequate preparation to Type 1L cement. Specifying ASTM C150 Type I/II cement
and jobsite logistics are needed. High or low initial curing temperatures where it is not in use will trigger an unnecessary RFI.
will yield low breaks, according to multiple studies. • Type 1L cement is an ASTM C595 blended cement—ensure
your specification reflects and allows this.
• Understand that ready-mix suppliers need leeway to adjust water/
Structural Contract Documents cement ratios for novel mixes. Some alternative SCMs require
more water than traditional cements and additional testing may
When presented with a specific project opportunity, it is incumbent be needed to verify compliance with project requirements. This
upon the structural engineer to understand how the client’s overall should be discussed as early as possible to determine the feasibility
DECEMBER 2024 21
Fig. 4. The temporary dry batch plant shown here has the capacity for one cement, one SCM, three aggregate sizes, and sand.
of project sustainability goals. specificity of knowing a GWP parameter to stay under, but this
• Remove notes requiring minimum cement content. could lead to annual specification updates. Showing embodied
• Remove notes limiting SCM content to 20% or less. carbon reduction as a percentage leads to more legwork on the
• Add notes regarding minimum cement replacement. contractor’s end but may result in a specification that needs less
• Consider adding a dedicated page to your drawing sets with updating.
specific embodied carbon reduction guidance (similar to a page • Approve backup mixes in case regional supply constraints arise.
that was added for special inspection requirements). • Assure qualified reviewers examine novel mix design submittals.
• Be specific about ready-mix baseline benchmarks when asked Even the savviest younger engineers may not know what to look
to achieve a verifiable carbon reduction. Become familiar with for when regarding mix test data or SCM content.
NRMCA and Carbon Leadership Forum (CLF) ready-mix base-
lines, their various iterations, and how they continue to evolve.
• Consider whether your specification will note required reductions Conclusion
as a percentage vs. baseline or with a specific Global Warming
Parameter (GWP) number. Concrete contractors appreciate the Start proactively communicating now to your clients that you, as
the EOR, need to be involved early to guide this process. A successful
implementation of aggressive goals can only happen with clear com-
Sustainable Concrete Communication munication early and often between all parties. This is your chance to
Recommendations show why your firm is invaluable in early project planning. Reach out
to your area ready mix suppliers and concrete contractors for a plant
• Don’t approach your project with a boilerplate spec. tour or stay after a project meeting to understand their workflow and
Examine your general notes. current supply chain. Attend an area ACI Chapter event, Concrete
• Get to know and keep open communication with local Contractor Society meeting, Structural Engineers’ Association, Carbon
contractors and suppliers. Leadership Forum Meeting, or U.S. Green Building Council local
• Let the materials engineering happen and consider the chapter event—these are great places to broaden your network and
full picture! Strength is great, but other properties like
understanding of local capabilities. Be willing to share your successes
pumpability, workability, and finishability need to be
and failures—everyone will benefit, and you will be a sought-after
considered. Blended cements and some SCMs have high
water demand. Even with a higher water-cementitious ratio resource on future projects. ■
they can still have adequate permeability. Do you need 28
day strength? Can the schedule allow for 56 day strengths? Erika Winters-Downey, SE, LEED AP BD+C, is a structural engineer and Director of
This can really open up options. Material Innovation & Impact for the Clayco/Lamar Johnson Collaborative enterprise.
• If you want to use a novel mix without much test data, Mike Hernandez, PE, FACI, LEED AP BD+C, is Technical Director for the American
allocate time and potential budget for testing, both in the lab
Society of Concrete Contractors. He has over 25 years of construction operations
and in the field.
experience constructing concrete buildings and bridges.
• Be open to new materials and products.
• Submittal reviews matter—the person on the EOR side of Kyle Kammer, PE, is the Director of Quality for Concrete Strategies. He has over
things needs to have enough experience and knowledge to 15 years of experience in concrete construction and leads Concrete Strategies’
know and understand what they are looking at. sustainability efforts in conjunction with the Clayco Enterprise team.
• Ensure that proper initial curing is being done in the field.
Jim Mack joined CEMEX in September 2007 and is currently Director, Market
ASTM C31 is frequently violated. Low carbon concrete is being
Development – Infrastructure and Sustainability. In this position, he works with
reported as more sensitive to high temperature early curing.
agencies, contractors, and other professionals to identify and develop sustainable
• Carbon budget the overall structure. This will make it easier
to maintain the schedule goals. concrete and cement-based solutions for pavement and building applications.
22 STRUCTURE magazine
sustainable DESIGN
Data Insights From Over 500 Building
Projects for Low-Carbon Structures
Since 2020, the SE 2050 Commitment Program has collected emissions data of over 500 building projects
with corresponding structural design characteristics. Key takeaways from the inaugural analysis of the
database are shared here.
By Jonathan Broyles, Mel Chafart, Martín Torres, Demi Fang
Definitions
Embodied Carbon: The carbon emissions associated with the pro- in plan, taken to the outer edge of the exterior envelope. The gross floor
duction life-cycle of building materials, including material extraction, area is consistent with the architectural information of the building project.
transportation, production, manufacturing, use, maintenance, replace- Life Cycle Assessment (LCA): A method of environmental account-
ment, and end-of-life. ing in accordance with International Organization for Standardization
Global Warming Potential (GWP, in kg CO2e): A measure of (ISO) 14040 and ISO 14044 that tracks the inputs from nature (e.g.,
how much energy the emissions of 1 kg of a greenhouse gas will absorb materials and resources) and outputs to nature (e.g., waste, carbon
over a given period of time, relative to the emissions of 1 kg of carbon dioxide, and methane) considering all of the processes that take place
dioxide (CO2). This metric enables a common unit of measure of the during the manufacture, use, and disposal of a product or system. An
global warming impacts of different greenhouse gasses. The larger the LCA can assess several outputs, referred to as mid-point indicators,
GWP, the more that a given gas warms the earth compared to CO2 including GWP.
over a time period (typically 100 years). Life Cycle Stage: A temporal subdivision of a product or system’s
Global Warming Potential Intensity (GWP Intensity, in kg life cycle. In the context of a building product, these modules are the
CO2e/meter2): A measure of GWP normalized by the Gross Floor Product stage (modules A1-A3), Construction stage (modules A4-A5),
Area of a building. Note that biogenic carbon is excluded in this metric Use stage (modules B1-B7), and End-of-life stage (modules C1 to C4).
due to data limitations. This article focuses on the GWP results in the Product and Construction
Gross Floor Area: A measure of the total horizontal area, measured (modules A1-A5) life cycle stages.
DECEMBER 2024 23
Fig. 1. Distribution of GWP Intensity Excluding Biogenic Carbon for projects in the Upfront Carbon dataset.
GWP Intensity Excluding Biogenic Carbon was selected as the per- overlaid with a strip plot showing all design data points in the Upfront
formance objective (i.e., the primary metric studied), herein referred to Carbon dataset. The median GWP Intensity (gray number) is 234 kg
as GWP Intensity. An exploratory data analysis was first conducted on CO2e/m2 and the mean (dark blue number marked with an X) GWP
the Upfront Carbon dataset, which involved creating a series of plots Intensity is 270 kg CO2e/m2.
that demonstrate the relationships (or lack thereof ) between GWP The data exhibits a wide spread of GWP Intensities. The 80th
Intensity and project features. This included building and structural percentile value from this Upfront Carbon dataset is proposed as a
features such as gross floor area, stories above grade, typical floor live recommended limit for upfront (A1-A5) structural embodied carbon:
load, and primary horizontal gravity system (refer to the full report 350 kgCO2e/m2. A GWP Intensity (excluding biogenic carbon) larger
for the full list of building and structural features). The exploratory than this proposed threshold might warrant further design intervention
data analysis was followed by more detailed statistical analyses to to reduce its high embodied carbon.
clarify the importance of relationships in the data. These analyses Although not all plots from the analysis are shown in this article, the
included linear regressions and machine learning regressions with strongest relationship identified is shown in Figure 2, between Total
feature importance to confirm the trends between GWP Intensity GWP and gross floor area. The linear regression demonstrated an R2
and salient building features identified in the exploratory data analysis. value of 0.84 (R2=1 indicates a perfect linear relationship; R is the
Pearson correlation coefficient, which is a measure of the strength and
direction of the linear relationship between two variables.) This result
Key Results indicates that the size of building projects is a critical design consider-
ation when aiming to reduce embodied carbon emissions.
The analysis of the Upfront Carbon dataset revealed a broad distribu- Another important result from the data analysis is the importance of
tion of GWP Intensities, indicative of the spread of building projects system selection (including the structural material of the system) on
and building characteristics. Figure 1 shows the box-and-whisker plot embodied carbon emissions of structures in buildings. As seen in Figure
3, concrete and steel systems tend to have higher GWP intensities,
which are seen across all three structural system features (i.e., primary
horizontal gravity system, primary vertical gravity system, and primary
lateral system).
Lastly, machine learning regression models were trained on different
subsets of the Upfront Carbon dataset to distill potentially multivariate
relationships into a hierarchy of building features with the largest influ-
ence on structural embodied carbon. For more details on these findings,
the reader is referred to the full report. In short, the linear regressions
and feature importance from the machine learning models showed the
following design features to have relatively stronger correlations with
GWP Intensity when compared to other design features:
• Gross Floor Area
• Mean Roof Height
• Typical Floor Live Load
• Primary Horizontal Gravity System
• Primary Vertical Gravity System
• LCA Tool
• Building Use Type
Implications to Designers
Fig. 2. Scatter plot of GWP against gross floor area for Upfront Carbon projects. The strongest correlation was found between Total GWP and gross
24 STRUCTURE magazine
floor area. The machine learning feature
importance found gross floor area, typical
floor live load, and mean roof height to be
the strongest predictors of GWP Intensity.
Additional influential features identified
with this analysis include the building use
type, primary horizontal gravity system, and
primary vertical gravity system. These key
findings suggest that structural engineers
and building designers should consider these
building features to more effectively reduce
structural embodied carbon emissions.
The wide distribution of GWP Intensity
in the current database can be explained
by a variety of factors and therefore should
not be used to establish benchmarks. With
a higher quantity, quality, and granularity
of data, a clearer understanding of building
Fig. 3. Distribution of GWP Intensities by primary horizontal gravity system in the Upfront Carbon dataset.
projects can emerge to establish meaning-
ful benchmarks. While more data is needed
to confidently establish program- or system-specific benchmarks, a Concluding Remarks
recommended threshold for upfront carbon is proposed. Using the
80th percentile GWP Intensity limit for Upfront Carbon (A1-A5) This first analysis of the SE 2050 Database identifies important design
dataset, the recommended threshold for structural embodied carbon considerations for structural engineers to better reduce embodied carbon
emissions is 350 kgCO2e/m2. Structural engineers and building emissions in buildings. First, designers should consider how much floor
designers should use this value to determine if the structural design area is needed for a project, as gross floor area was found to have the
would have poor embodied carbon performance. highest correlation to GWP. Structural engineers should pay special
As the SE 2050 Database grows, these results will be regularly updated attention to the type of structural system selected, as concrete and steel
to ensure that the industry is supplied with the most up-to-date, sci- systems trended with higher embodied carbon emissions. These findings
ence-based recommendations to support embodied carbon emission may already be intuitive for those designing with embodied carbon in
reduction. Furthermore, future iterations of the analysis may be able mind but are now quantitatively validated with empirical data from the
to make more definitive conclusions, including program- and system- industry. The quality of such insights will only be improved with future
specific benchmarks. improvements in the database. Importantly, this report highlights that
there are different pathways and design choices that can reduce carbon
emissions; therefore, it would be beneficial for all building stakeholders
Current Limitations and Call to Action to collaborate early and throughout the building design process.
The analyses used in this study can be improved upon with more complete
The data analysis revealed limitations and opportunities to and verifiable data to better understand which building characteristics, and
improve the SE 2050 Database. The underlying LCA tools to combination of building characteristics, are most important to consider
obtain embodied carbon performances for design projects have for embodied carbon emission reduction. Future iterations of this study
different embodied carbon coefficients and assumptions, inhibit- can inform data-driven policy and guidelines through feature-importance
ing comparability. Furthermore, due to the database’s anonymity, hierarchies and feature-specific embodied carbon benchmarking. ■
the SE 2050 team is unable to clarify unusual or unexpected data
entries with the signatory firms, so potentially incorrect data are Full references are included in the online version of the article
left uncorrected. Thus, the Sustainability Committee under the at STRUCTUREmag.org.
Structural Engineering Institute has written a pre-standard docu-
ment to help signatory firms correctly calculate and report the Jonathan Broyles, Ph.D, is a Postdoctoral Research Associate and Lecturer at
embodied carbon emissions of structural systems. Despite these the University of Colorado Boulder, where he researches at the intersection of
limitations, this analysis and corresponding results reveal useful structural engineering, sustainability, computational design, and acoustics.
trends to inform better project data collection and produce more Manuel Chafart, PE, is a Research Engineer at the Life Cycle Lab at the University
robust embodied carbon benchmarks. of Washington and a Research Affiliate at the Carbon Leadership Forum.
More high-quality project data entries can improve the findings of this His work focuses on providing more access to data on low carbon design of
inaugural analysis. Practicing structural engineers are strongly encour- buildings in North America.
aged to submit their project information to the SE 2050 Database to
contribute to this effort to illuminate features important to structural Martín Torres, PE, is a Ph.D student at the University of Colorado Boulder, where
embodied carbon. Furthermore, recommendations from this analysis he is researching novel methods of uncertainty modeling for whole-building life
related to improving data collection will be included in future updates cycle assessment.
to the SE 2050 Database, such as requiring the submission of structural Demi Fang, Ph.D, is incoming Assistant Professor at Northeastern University
material quantities with each project, requiring embodied carbon emis- School of Architecture, with an affiliate appointment in Civil and Environmental
sions to be separated by LCA stages, and providing further guidance Engineering. Her research includes data-driven approaches to mitigating the
on biogenic carbon emissions reporting. environmental impacts of structural systems in design.
DECEMBER 2024 25
structural DESIGN
Resistance Redundancy
Glass has unique properties in comparison to most modern con- Redundancy is an important concept for all structural design. A
struction materials. Perhaps the most challenging from a structural redundant structure ensures there are multiple ways for a structure
designer’s perspective is that it is brittle, not ductile. Material ductility to distribute and transfer any applied loads. This is crucial to ensure
is desirable because it provides a predictable onset of yielding which that if any individual component fails, the applied loads may be
gradually transitions to an ultimate failure. Most traditional building redistributed to other components without a progressive collapse. One
materials either inherently exhibit ductility (e.g. steel) in their load of the primary methods by which redundancy is imparted to glass is
resistance behavior or have incorporated construction techniques via lamination of two or more lites of glass with a binding interlayer.
which impart ductile qualities to a composite (e.g. concrete rebar). Laminated glass is used in a multitude of applications in which
As a brittle material, glass strength is controlled by the presence of glass failure could result in severe injury or fatalities. For example,
26 STRUCTURE magazine
production can vary widely depending on the complexity of the
Who Is a Glass Consultant? application. A simple insulated glass window panel may be able
to be ordered and replaced within a week. More complex, custom
A glass consultant is a specialist typically contracted by an applications such as point-supported glass, or oversized units which
architect, building engineer, or contractor to provide design are produced overseas, may require months of lead time to replace.
services specific to glass. Typically, they will have a structural These delays can significantly hinder the building’s use. Glass con-
engineering background and undertake additional professional nection details can and should be designed to ensure replacement is
training from seasoned designers familiar with the intricacies achievable without compromising other building finishes whenever
and nuances of glass. Glass consultants need to understand possible. Careful planning is an important design step to ensure an
their structural glass system on both a macro and micro scale, efficient and swift replacement plan is in place if glass were to be
as properly detailing connections is every bit as important as compromised during service.
understanding the system’s structural load path and stability. To
accomplish this, they rely on a strong fundamental understanding
of material mechanics, with robust knowledge of the various Regulation
strengths and weaknesses of glass as well as the many other
different building materials with which they interface. The IBC devotes Chapter 24 to glass and glazing. Topics
addressed include a wide range of applications including sloped
glazing, safety glazing, and specific use cases like handrails, guards,
lamination is used for modern automobile windshields for the added walkways, and elevators. However, many glass applications in
safety and redundancy it provides to passengers. In buildings, glass modern building design, such as point-supported glazing and
redundancy via lamination can be observed in modern guard and beam-columns (glass fins) are not addressed by the IBC. The
handrail design and sloped overhead applications, such as canopies. IBC has historically updated language in Chapter 24 with each
iteration, but additional guidance from outside references remains
essential. The IBC also references documents in Chapter 35 which
Residual Capacity are relevant to glass design, including notable ASTM standards
E1300, E2751, and E2358.
Glass breakage can occur during service even with proper design. Existing documents from other agencies are also very helpful tools
Accidental or unintended loads from building occupants could stress to a modern designer. NGA’s GANA Glazing Manual, NCSEA’s
glass in unanticipated ways. Spontaneous breakage may occur due Engineering Structural Glass Design Guide, and Eurocode’s BS
to virtually indetectable imperfections, such as nickel-sulfide inclu- EN 16612 are excellent resources for understanding and design-
sions, created during the manufacturing process. A glass designer ing modern glass structures. While the IBC does not adopt these
must consider glass’ remaining load capacity requirements follow- documents, they are widely recognized and referenced within the
ing a fracture. It may be acceptable for window glass to have little structural glass community. Additional anticipated documents from
to no residual capacity, but sloped glass or walkways which may ASTM and other groups aim to increase the available guidance for
be supporting occupants at the time of fracture must be able to structural glass designers moving forward.
accommodate the breakage and still carry the load until occupants
can safely relocate.
Conclusion
Retention Glass design is a complex discipline which requires nuanced thought
and care to safeguard building occupants. Until the adopted building
Accepting that glass will fracture during service also means consider- code offers more specific guidance, glass designers and engineers must
ing what will happen to the glass afterwards. What would happen if rely upon best-practices and industry standards to do their work.
glass fractured? Would the glass remain entirely secured to the build- Determining the level of safety required for a particular application
ing structure or is falling debris likely? Would falling debris create a requires careful consideration of the risks associated with fracture.
significant hazard for occupants? Each glass component’s retention It is the responsibility of a glass designer to work with a project’s
must be considered during design. For example, the designer may design team to communicate risks and discuss design decisions
decide that it is acceptable for a monolithic window to fracture if associated with these risks as they are made. A knowledgeable and
the hazard created by falling glass fragments is minimal. Conversely, experienced glass design professional will be able to facilitate a
a laminated canopy (which could fall on occupants directly below) smooth and efficient design process. ■
has a relatively higher risk of great bodily harm if not retained to the
main building structure. Chapter 24 of the International Building
Code (IBC) requires designers to consider the effects of building
movement on intact vertical glazing to ensure glass panels in curtain
walls and storefronts will not disengage and become a falling hazard.
DECEMBER 2024 27
STRUCTURAL ENGINEERING
AWARDS
T he National Council of Structural Engineers Associations (NCSEA) is pleased to share winners of the 2024 Excellence in Structural Engineering (SEE)
Awards, which were announced during NCSEA’s Structural Engineering Summit, held November 5-8,at the MGM Grand in Las Vegas. The winning entries
recognize the most innovative and groundbreaking work of our profession’s top talents. The winners were honored at the Summut during a special awards cel-
ebration sponsored by Atlas Tube. The winning projects can also be viewed throughout 2025 during the free, in-depth SEE Awards Webinar Series sponsored
by Atlas Tube at www.ncsea.com.
Awards were given in eight categories, with an Outstanding Project awarded in each of the following categories:
• New Buildings under $30 Million • Forensic | Renovation | Retrofit | Rehabilitation
• New Buildings $30 Million to $80 Million Structures under $20 Million
• New Buildings $80 Million to $200 Million • Forensic | Renovation | Retrofit | Rehabilitation
• New Buildings over $200 Million Structures over $20 Million
• New Bridges and Transportation Structures • Other Structures
Judging for each category was completed in two phases. The first round was completed virtually by a group of NCSEA Past Presidents and the second round
was conducted by structural engineers from the Northeast Coalition. Judges selected the winning structures based on complexity of criteria or unique problems;
creativity of structural design; innovative application of new or existing materials or techniques; commitment to sustainability through efficient use of materials,
resilience, circular economy principles, or embodied carbon reduction; and ingenuity of design for constructability challenges and efficient use of labor.
Along with each category award, an overall 2024 Structure of the Year award was selected from the eight Outstanding Projects based on votes by the
judging panel and individual attendees of the NCSEA Summit. Voters compared each project based on the complexities and ingenuity required. The winner
was announced by the 2024 Awards Committee Chair Carrie Johnson, (Wallace Design Collective, PC, Tulsa, OK).
“We introduced an exciting new voting method for this year’s award,” Johnson said during the awards ceremony. “This innovative approach allowed
both the NCSEA Awards Committee and the general audience to select this year’s winner. By combining insights and feedback from industry professionals,
we wanted to create a more inclusive and representative selection process. We believe this change reflects the collaborative spirit of our community and
enhances the significance of this prestigious award.
Congratulations to the 2024 SEE Award winners! Keep an eye out for in-depth articles on several of these winners in future issues of STRUCTURE.
General Contractor
Sciame Construction
T
he Perelman Performing Arts Center (PAC NYC) enhances
the World Trade Center site with its unique cultural pres-
ence. By day, its marble-and-glass facade is understated,
but by night, it reveals its versatility. The PAC NYC three main
theaters and two adjoining “scene docks” transform into 11 differ-
ent theater volumes and 60-plus seating configurations, thanks to
four retractable, acoustically isolated, gigantic “guillotine” walls.
Existing foundations designed for an entirely differently sized
and oriented theater were repurposed—instead of demolished and
reconstructed—through load-path mapping. Existing foundation
information was evaluated to create a “red dot diagram,” with
each red dot identifying an existing support point and its load-
carrying capacity. This revealed no single point of support could
support the loads from the new theater configuration, and 60%
of the available capacity fell outside PAC NYC’s new footprint.
Seven unique below-grade “interventions” were designed to
combine multiple support points and connect them to seven
above-grade “super columns” (with up to 20 times more capac-
ity than typical building columns). These seven super columns
alone support the entire above-grade 6,300 ton superstructure.
The primary structure supports the heavy Zuccotti Theater floor,
which can rise 7.5 feet and lower three feet in minutes. Complex
secondary steel supports hoists, mechanisms, and platforms for
the heavy guillotine walls, lighting grids, catwalks, and scenery
rigging. The team designed 60-plus seating configuration options
for PAC NYC; the venue has already used two new configurations.
A marvel of engineering, PAC NYC combines security, blast
design, and storm resilience, establishing new standards for flexible
performance spaces. The 129,000 square-foot facility is a beacon
of cutting-edge structural design and engineering creativity.
DECEMBER 2024 29
CATEGORY 1: NEW BUILDINGS UNDER $30 MILLION AND STRUCTURE OF THE YEAR
Outstanding Project
Finalist Finalist
30 STRUCTURE magazine
CATEGORY 2: NEW BUILDINGS $30 MILLION TO $80 MILLION
Outstanding Project
BCIT Tall Timber
Student Housing
BURNABY, BRITISH COLUMBIA, CANADA
Structural Design Firm: Fast + Epp
Architect: Perkins & Will
General Contractor: Ledcor
Finalist Finalist
The Doug Meijer Medical Innovation Building, part of a 4-acre medi- The Health Sciences Education Building was the University of
cal research complex, features a creative structural design to support Washington’s first installation of cross-laminated timber (CLT),
advanced research and patient care. Key elements include concrete which also used a hybrid structure to create an inspirational learning
cyclotron vaults and a delay maze constructed with a “box within a environment for future generations of healthcare professionals. The
box” approach to contain radiation. A tighter column grid on the structure combined the benefits of wood and the long-span capacity
south side enhances vibration performance for sensitive equipment. of composite steel to achieve large, open spaces, while maintaining
The structure uses a 30-foot x 30-foot grid with steel and composite the health, aesthetic, and sustainability benefits of wood. KPFF
floor framing, supported by nine sloped columns. These columns, teamed with the University of Washington to perform strength and
which accommodate vehicle access and fit within the grid, have a vibration testing for the composite floors. This allowed the design
maximum 15-degree slope. The design prioritizes cost-effectiveness to push beyond the prescriptive limits of the building code and will
and low embodied carbon. improve the efficiency of future CLT projects.
DECEMBER 2024 31
CATEGORY 3: NEW BUILDINGS $80 MILLION TO $200 MILLION
Outstanding Project
FORTH HOTEL ATLANTA, GA
Structural Design Firm: Uzun+Case, LLC
Architects: HKS and Morri Adjmi
General Contractor: Brasfield & Gorrie
Striking Diagrid Design
The Fourth Ward Social Club & Hotel located in Atlanta, Georgia, is three levels
underground and 16 above ground. The hotel featured the exterior “diagrid”
column system. Other than the exposed exterior load-bearing diagrid columns,
there are only three interior columns and the shear wall. Architecturally, the diagrid
columns were to be placed forward of the slab edge to express the diagrid. The
building diagrid corners at the top and bottom “folded” inward to create a real
three-dimensional complexity to the design. Slab punching shear and diagrid
tension forces in the slab made this a project with complex detailing and close
attention to construction methods.
32 STRUCTURE magazine
CATEGORY 4: NEW BUILDINGS OVER $200 MILLION
Outstanding Project
Perelman Performing Arts Center
NEW YORK CITY, NY
Structural Design Firm: Magnusson Klemencic Associates
Architects: REX, with Davis Brody Bond – A Page Company
General Contractor: Sciame Construction
DECEMBER 2024 33
CATEGORY 5: NEW BRIDGE AND TRANSPORTATION STRUCTURES
34 STRUCTURE magazine
CATEGORY 6: FORENSIC | RENOVATION | RETROFIT | REHABILITATION STRUCTURES UP TO $20 MILLION
ANCHOR TYPES
DESIGN
Cast-in-Place
NOW INCLUDES
Baseplate Thickness Calculator
(Finite Element Analysis Tool)
COMPARE Mechanical
This tool discretizes the baseplate into elements to
calculate and check the thickness to determine when
the plate is sufficiently rigid. A heat map is generated to
highlight the distribution of the stresses on the plate.
Adhesives
DOCUMENT
DESIGN AND DOCUMENT CONCRETE ANCHORS QUICKLY AND EASILY DESIGN CODES
IN ACCORDANCE WITH CODE REQUIREMENTS. ACI 318-19
DEWALT DESIGN ASSIST™ (DDA) is a no cost/no fee state-of-the-art structural design software that streamlines, automates, and ACI 318-14
optimizes your concrete anchoring design process. With multiple design standards to choose from, a comprehensive library of CSA A23.3-19
ANCHOR
anchors, numerous reporting options, and a wide range of design tools, simplify your design process with DEWALT Design Assist. CSA A23.3-14
DOWNLOAD THE FULL SUITE FREE AT DEWALT.COM/DDA The following are examples of trademarks for one or more DEWALT power tools and accessories: the yellow
and black color scheme; the “D”-shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.
DECEMBER 2024 35
CATEGORY 7: FORENSIC | RENOVATION | RETROFIT | REHABILITATION STRUCTURES OVER $20 MILLION
Expedited Expansion
The Baird Center located in Milwaukee, Wisconsin, completed the $456 million
renovation and expansion involving complex structural challenges with concrete
and steel in May 2024. To accommodate 2024 programming needs, the project
included infilling a three-level parking structure and two-level conference rooms
beneath an existing exhibit hall. Engineers overcame challenges by lowering exist-
ing pile caps and removing a column while supporting live loads. The renovation
expanded exhibit space to 300,000 square feet, with a north-end floor extension
cantilevering over a sidewalk. Limited structural depth was addressed with a
full-story truss supporting the exhibit level’s concrete structure, visible through
exhibit hall windows. The project utilized the PS=0 joint coupler for seamless
integration and seismic compliance, and the GRAEFaccelerate® system expedited
design and detailing to prepare the center for the 2024 RNC.
36 STRUCTURE magazine
CATEGORY 8: OTHER STRUCTURES
DECEMBER 2024 37
Opportun
Opportunity
ity Awaits:
Software Trends to
Watch for in
the Near Future
Leaders from structural engineering software firms share their thoughts and analysis regarding the trends in
software and AI.
By STRUCTURE Magazine
W
idespread acceptance of any new technology or innovation comes after a period of wariness and circumspec-
tion, but that timeline from introduction to adoption is accelerating. Structural engineers are balancing how
to take advantage of new tools that could save them time and improve their work while also being careful
to ensure the integrity of the work remains intact.
With this in mind, STRUCTURE approached three experts from software companies that serve structural engineers in dif-
ferent ways to talk about developing trends in technology. They are: Matt Cooper, CEO of BQE Software, a provider of firm
management software geared toward architects and engineers; Mark Riffey, CEO of ENERCALC, which contributes structural
engineering calculation software; and Josh Taylor, Vice President of Structural Engineering at Bentley, which develops, manu-
factures, and sells engineering design software for a wide variety of infrastructure assets such as bridges, airports, skyscrapers,
and power plants. Their answers focused on the opportunities in general for structural engineers and the advancements in
technology, particularly AI. They also shared words of advice for judicious implementation of the evolving tools.
?
effectively with clients, staff projects, forecast project outcomes, improve
How will AI impact the future use and data analytics, and more. Ultimately, AI will improve business practices
and lead to more efficient and profitable firms.
development of software technology for Josh Taylor, VP of Structural Engineering, Bentley: I'm par-
ticularly excited about AI's potential to accelerate the earlier stages
SEs? In what ways will software further of the design process by reducing the "overhead" in engineering
workflows. By overhead, I mean tasks in which engineers aren't fully
utilize AI to aid structural engineers in utilizing their critical engineering judgement. This would include
things like model set up, preliminary loading and design criteria,
their work? and establishing the standards for reports and drawings. The real
ingenuity and efficiencies that structural engineers contribute to
a project come when they are able to see how all the systems in a
Matt Cooper, CEO, BQE Software: When it comes to AI, lots of structure work in unison. This only happens once they have a solid
firms are considering how it will impact the practice of structural engi- starting point that they can conduct "what if" studies on and fine
neering. However, we anticipate AI will also have a substantial impact tune. We can envision AI getting engineers to this starting point
on how SEs manage their firms overall. AI will help SEs interact more much faster than they are able to presently.
38 STRUCTURE magazine
?
Mark Riffey, CEO, ENERCALC: AI is already impacting the use
and development of software for SEs. Is the structural engineering community
Larger vendors have significant resources to apply to AI projects.
We are already starting to see them roll out AI-based tools in their using software technology to its fullest
software (example: Autodesk AI, an Autodesk tool to augment creative
exploration, automate tedious tasks, and analyze data to provide extent? Which areas of the profession hold
predictive insights).
Even starting from a blank screen, you can provide AI with a verbal the greatest opportunity for improvement
description of what you want (faster than typing), and even with less
than perfect speech recognition, you can get pretty close. You might through the adoption of available software?
say, "Pretty close isn't perfect"—and you're right, but that isn't the
point. We use these tools because they get to 60-80% of the desired
outcome much faster than we do when doing the work without them.
Imagine a programming task that normally takes 3 hours from start
to finish, starting from a blank screen. For some types of work, you Cooper: Our purview is firm management software, and within
can get these tools to get you to 80% in 2 minutes. Maybe it takes you that domain, the SE community is not using software technology
another 30 minutes to polish it to where you wanted it, but you're still to the fullest. More than 50% of small-to-midsized firms continue
ahead by almost 2.5 hours. to use Excel, Quickbooks, or one-off point solutions rather than
AI isn't about replacing engineers. It's about empowering engineers firm management-software purpose-built for the industry. Most
by accelerating the mundane work they do, so that they can expend of the firms that are using dedicated firm management software
their mental energy on the most important engineering tasks and make are still on antiquated/legacy platforms and are well past due for
better decisions on the things that require engineering judgment. a replacement.
In fairness, the software industry has underdelivered in this domain
?
for SE firms in the past. However, there is now easier-to-use soft-
ware with better functionality that enables firms to drive more
efficiencies and insights to run firms more effectively and keep
In what ways will software further employees happier.
Taylor: One aspect of engineering software that continues to
utilize AI to aid structural engineers in grow in popularity, but I believe is still underutilized, is the use of
programming interfaces (APIs) available in the software. APIs allow
their work? users with some coding know-how to automate routines that would
otherwise take lots of button clicks and manual operation, as well
as push and pull data to and from the application to other digital
tools. What users are doing with these APIs has grown tremendously
in sophistication. Entire digital ecosystems are being built off com-
mercial software by utilizing them. As you might expect, engineers
Riffey: It's important to focus on what these tools do better and are starting to inject AI into these workflows. In fact, the winner
faster than we do. People are pretty good at finding patterns in of 2023 Bentley Going Digital Awards for Structural Engineering
visual data. AI is great at finding patterns in high volumes of visual, was Hyundai Engineering, who paired STAAD.Pro with an AI
written, or binary data that would overwhelm us. algorithm for optimizing the geometry and framing configurations
AI might also tell you who is more efficient at designing this type for mechanical shed structures.
of structure vs. that kind. Riffey: Some great structural engineering software is available
These tools can be merged into existing systems so they can analyze via open-source and from independent software vendors. Even so,
existing data that's difficult for us to assess quickly. "For this beam, there are significant gaps in functionality, workflow, and interoper-
tell me what section sizes we typically use for (your use case) over ability—collectively. For example, software A might talk to software
the last 20 years." B, but only via a 1990s style import/export of a CSV file. Software
Vendors like Qnect already have software to analyze constructability C might talk to software A but not to software B—or engineers are
of a designed structure, work that's related to steel connections. forced to cut and paste, or worse.
Imagine the types of analysis AI can do across an entire project Other structural engineering software might use more advanced
build with a global analysis tool. methods (like APIs) to communicate with certain other software.
AI can look at project data for something you designed years ago Despite that, there's no end-to-end solution for engineering firms.
that is now being expanded or upgraded. When you do this work, As a result, they're forced to cobble together a solution from multiple
you have to dig around to figure out what changes are going to be high-quality software packages that fill a specific, necessary purpose,
required to meet updated governing codes and design standards. augmented by manual processing.
AI could do this in the time it takes to open your analysis and Engineering firms need full-spectrum holistic solutions. AI is a
design software. part of that solution, but is not the sole cure.
DECEMBER 2024 39
?
your spreadsheets, your databases, descriptions of future products, etc.
Software is a powerful tool but like any Cooper: We see three common pitfalls. First, software implemen-
tations require BOTH leadership support and an internal owner
tool, misusage can be damaging. What are responsible for the project. Second, these implementations take time,
and so adequate capacity needs to be allocated. Finally, firms often
some pitfalls to be avoided when it comes try to force-fit the software 100% to their existing internal processes,
rather than take the opportunity to refine those processes.
to employing software? Do you have It’s worth noting: any time there is a major project requiring change
management, the initial excitement often gives way to temporary
words of advice or general guidance you dip in sentiment due to the time and effort involved. This dip often
occurs right before seeing that proverbial light at the end of the tunnel.
tell customers when they are implementing It’s important that firms recognize that they are on a journey and
commit to completing the implementation so that they can achieve
a new tool or product into their systems? the anticipated benefits.
Taylor: Fortunately, structural engineering is governed by some
immutable principles, among them the field of engineering mechanics.
Regardless of what an engineer uses as an aid (a calculator, spreadsheet,
finite element software, or a machine learning tool), the results can be
Riffey: Just like with analysis software, when using an AI tool, it's assessed using these principles. Whenever employing any type of new
important to approach it with a clear expectation of the desired out- tool, very well understood benchmarks should be employed to gain
come—you shouldn't simply follow it blindly. AI tools aren’t designed trust in the tool. Use a past project or a simple verification problem
to think for you. Using them effectively is a skill we can all develop to that you understand well. There are design examples available in the
better leverage their capabilities. public domain. We also ship verification examples with our products
Public large language models (LLMs) like those used by OpenAI's that can be used for this purpose.
ChatGPT were in large part built on public-facing websites and data As AI/ML is concerned, there are many lessons we can take from
on the internet. No matter how you feel about this, I'm quite sure the emergence of desktop software in structural engineering circa the
how you would feel if your project data was used while working with early 1990s. There was similar skepticism, and I would say healthy
a vendor's LLM chat interface and that data ended up as part of the skepticism, about the possibility for overreliance on what it produces.
LLM vendor's training database. For example, the emergence of auto-design functionality required an
What that means is that your data would become public. Imagine investment of time for designers to evaluate if they were comfortable
that you asked an LLM to analyze your sales, or a new product you're with what the software produced. They accordingly made decisions on
building, or some valuable new technology that you're working on. Now where they were willing to employ these algorithms and where they
imagine that the LLM uses that data for training and your competition felt manual design methods were more appropriate. The game plan for
runs a ChatGPT type query to assess the competitive issues in your getting confident with AI's possibilities and limitations will be similar.
market. The data about the new technology you built could become
?
part of the response your competition gets when they run their query.
This is why it's essential to make absolutely sure that your proprietary
data is not exposed to public facing systems. This includes your code,
Do you have any other thoughts on the
40 STRUCTURE magazine
Access and
Protection at
1,250 Feet F or many structural engineers, means and
methods represent a nebulous cloud of
scaffolding, shoring, cranes, and hoists that
is swept into a corner labeled “by others.”
In the traditional design-bid-build model,
the general contractor is responsible for the
design and coordination of all means and
methods—the combination of temporary
A collaborative means and methods structures, sequences, and methodologies that
design brought efficiency and safety to answer the “how to” of getting a design built.
A consequence of this model is that the
the reclad of the Empire State Building design of these temporary systems often
Floor 102 Observation deck. cascades down a chain of subcontractors and
By Robert Belardi, PE their various engineering consultants. This
presents obvious coordination challenges as
the responsibility for design moves farther
away from the owner and core design team
(AOR/EOR). Often, and especially with new
construction, coordination may center around
timing (demolish this, then build that) or
spatial considerations (the scaffold goes here,
the crane over there) that can be effectively
orchestrated by the general contractor.
However, working on existing buildings
requires a higher degree of coordinated
design, making the “too many cooks in
the kitchen” model inefficient at best and
unsafe at worst. When a project occurs at
extreme heights, such as on the 102nd floor
of the Empire State Building, the means and
methods design becomes crucial, requiring
an equal amount of time, energy, and
collaboration as the final design itself.
This was the case when the Empire
State Reality Trust embarked on a major
refresh of the 102nd floor observation
deck. The project, intended to enhance the
visitor experience, called for the complete
demolition of the existing envelope to make
way for new floor-to-ceiling glass panels
that would provide 360-degree views of
the Manhattan skyline. A design-assist
team consisting of Skanska USA, Plan B
Engineering, and Greg Beeche Logistics
(GBL) worked closely with the owner and
building EOR, Thorton Tomasetti, to design
and install an external access and enclosure
system, dubbed “the cocoon.”
Over 30 tons of temporary steel and
DECEMBER 2024 41
An isolated rendering of the cocoon is shown with the actual constructed cocoon on the Empire State Building.
aluminum framing were assembled from custom, modular pieces the CCD-1 approval process.
at 1,250-plus feet above street level to create three exterior work • Minimize the number of reinforcements to the existing framing
platforms fully enclosed in high-strength fabric (galvanized steel required to support the temporary structure. A lesson learned
mesh embedded in a weather resistant fabric). Once completed, from previous projects at the Empire State Building was that
the cocoon provided a contained work area that was approved by reinforcements involved significant time and cost to design,
the New York City Department of Buildings (DOB) as an alternate coordinate, permit, and install.
means of protection under Chapter 33 of the New York City • All modular pieces of the system had to fit in a small elevator that
Building Code, which governs pedestrian safety in occupied spaces was recently renovated for VIP guests. The maximum member
(Section 3307). This allowed the popular and lucrative 86th floor size was 8 feet long.
observation deck to remain open—a key mandate from ownership.
Underscoring the challenge of this temporary design was the fact Prior Precedent
that the installation and dismantling of the cocoon—permitted only The Tower Reconfiguration Project (TRP), a project previously
between 2 a.m. and 7 a.m.—accounted for nearly two-thirds of the designed by Plan B , provided proof of concept for the construction of a
construction schedule. modular enclosure system at extreme heights. The TRP utilized triangular
truss sections wrapped in high strength fabric (the same material
eventually used for the cocoon) to create an enclosure and worker access
Early Planning to perform structural upgrades to the antenna spire. The TRP was located
Plan B was engaged by Skanska early in the planning process to at the base of the spire, just above the ice shield (a circular, umbrella-
envision an enclosure and access system that met the project needs. like steel bracket that provides a protective “awning” above the exterior
The system needed to: walkway on the 103rd floor). This enclosure was attached to the building
• Provide a solid weather and wind enclosure to execute the exterior at the ice shield and laterally tied to the antenna spire above, effectively
work. A wind tunnel study yielded design loads approaching 100 functioning like a ground-based supported scaffold, albeit at an extreme
psf (based on 50-year return period and a 1.15 importance factor). height. Compared to the TRP project, the observation deck enclosure
• Gain approval as an alternate means of protection through the did not offer such readily available attachment points. However, the
CCD-1 review process within the DOB. This required a months- TRP project did represent a proof of concept for the construction of a
long dialogue with city officials, which ultimately allowed for the modular enclosure system at extreme heights.
86th floor observatory to remain open without protection (i.e. a
sidewalk shed) covering the exterior viewing deck. Understanding Existing Conditions
• Provide two 25 psf live load platform levels and a “floor” rated for A laser scan conducted as part of the renovation documentation
300 psf, a new design requirement mandated by the DOB during provided an accurate baseline of the building’s geometry. Historic
42 STRUCTURE magazine
site visits to better understand the framing. Removing the antennas
offered access to the building columns just below the work area—an
ideal lateral tie point at the floor of the cocoon. The phased removal of
the antennas was then integrated into the installation of the cocoon, a
benefit to ownership by streamlining the two projects into one.
Such early investigations and vetting of ideas provided vital clarity
for such a unique temporary design. Reducing the amount of design
and existing condition unknowns allowed Skanska to solicit more
accurate bids; and providing the specialty contractor with a viable
basis of design for resolving the vertical and lateral loads streamlined
the overall design development.
Access Limitations
A small elevator used to transport VIP guests between the 86th
and 102nd floors provided limited access to the work zone. This
dictated an 8-foot maximum member length, corresponding to
the diagonal clearance inside the elevator. From the 102nd floor,
all equipment and material had to be carried by hand up a ladder
to the 103rd floor. A hatch at the 103rd floor provided access to
the “roof ” of the building, the 104th floor, where the ice shield
is located. All workers at this level were harnessed and tied off to
pre-existing lifeline anchors on the ice shield. Additional radiation
protection was needed to ensure workers were not exposed to excess
radio wave energy from the active television and radio broadcast
antennas directly above.
On the 90th floor, at the base of the mooring mast spire, were four
small exterior platforms reinforced by Skanska and Plan B for the
previous mooring mast project. As with that project, the platforms
An electric winch, dubbed “the crab,” traverses a curved W8 track to rig up modular sections
of the cocoon enclosure.
were identified early on as the only feasible staging area for assembling
the cocoon. The north side platform was eventually modified into
structural drawings were useful but fragmented; over the years, the a partially enclosed “garage” with 8-foot-tall side walls, where the
building’s more utilitarian upper levels were modified with little or no cocoon modules were assembled and rigged up to the work area.
documentation. This necessitated multiple site visits, often in tight,
claustrophobic spaces, to fully document all existing conditions. Performance Drawings
Each face of the building showed slight variations, requiring close Recognizing the coordination and pricing hurdles early on,
attention when detailing the final system. Skanska engaged Plan B to develop performance drawings. The
purpose of these drawings was three-fold:
Ice Shield 1. Provide detailed information on the temporary enclosure that
A previous restoration of the mooring mast glazing utilized a was needed, including overall dimensions, work levels , site access
custom suspended scaffold hung from outriggers supported by limitations, etc., to solicit bids from specialty contractors.
the 104th floor ice shield. For that project, Plan B collaborated 2. Develop schematic level loads imposed for the vertical and
with Thorton Tomasetti to reinforce the ice shield framing and lateral attachment points to begin coordination with the EOR for
connections. The initial concept was to use this reinforced ice modifying/reinforcing the existing framing.
shield as the primary vertical support point for the cocoon. 3. Submit to the NYC-DOB, at the time known as the Building
Plan B developed early schematic design loads for this option. Enforcement Safety Team (BEST), to begin the permit, site safety
However, after presenting this concept to Thorton Tomasetti, it scopes and protection waiver (known as CCD-1) approval process.
was determined that the required reinforcements to the ice shield
were deemed uneconomical. A second option of attaching brackets Design Loads
directly to the existing columns just below the ice shield proved to A wind test was conducted by RWDI at its wind tunnel facility
be the more practical solution. in Guelph, Ontario. Peak positive wind pressure was 74 psf and
The reinforced ice shield was nonetheless vital to the overall peak negative was -92 psf. The high strength fabric supplied by
workplan. The upgraded ice shield incorporated modern OSHA HAKI was previously tested for the TRP enclosure at Florida
rated lifeline support points that were used during critical exterior International University’s Wall of Wind. It was found to resist real
work—most notably the removal of the Alford radio antennas and wind speeds up to 140 mph. At the time of the project, the 2014
installation of connections to the building columns. New York City Building Code modified the ASCE 7 wind speed
up to 98 mph (ASD).
Alford Antennas Keeping the 86th floor observation deck open to the public during
On the 102nd floor, a series of 32 Alford radio antennas (formerly the reclad project was a main priority for the owners. However, the
the largest combined FM station system in the world, circa 1965) construction variance approved by the city only applied to the completed
were scheduled for removal. Knowing these attachment points would cocoon system. This required the cocoon to be staged, assembled and
soon become available, the team conducted a series of probes and then disassembled between the hours of 2 a.m. to 7 a.m. to maintain
DECEMBER 2024 43
public use of the observation deck during the day and evening. This track (ADT) kit of parts developed in-house. Plan B peer-reviewed
required modeling the structure in various forms of incompleteness to the final design package and collaborated with GBL engineers
ensure a proper envelope was developed for loads imposed and member and drafters during the design development. GBL’s high level of
forces. fabrication precision allowed engineers to collaborate with drafters
Construction loads included two platform levels rated for 25 psf to identify and resolve detailing and design issues in a design-build
and a floor rated for 300 psf to satisfy requirements of the protection style workflow.
variance granted by the DOB. A 23 psf snow load (adding 22 kips Once the design was completed, Plan B led the loads-imposed
to the model) was applied at the roof, and an ice analysis added review process with the Thorton Tomasetti and managed the
another 191 kips of vertical load. lengthy DOB approval process. Plan B also prepared the site safety
plan (SSP), which was tied directly to the previously mentioned
Final Concept approvals and variances.
The overall configuration of the cocoon consisted of 16 pairs (32
Greg Beeche Logistics (GBL) was chosen to furnish and install the total) of vertical trusses, composed of ADT chords and steel HSS
framework of the cocoon using its own modular aluminum double web members. These were assembled in modules on the 90th floor
platforms and connected to brackets bolted
to building columns on the 103rd floor.
Each module was an 8-foot-wide structural
bay consisting of two vertical trusses laced
together with bolted aluminum HSS3x3
web members to form a moment frame at
every other bay around the donut-shaped
structure (with the center of the donut
being the building itself ). The vertical truss
Theworld‘slargestdatabaseof400,000+
pre-designed2D/3Dconnections,baseplates,
HSSconnections,steel-to-timber,
andotherconnectiontypes
Modelanddesignanyboltedorweldedconnection
ComplywithAISCchecks,includingadvancedanalyses
Fullycustomizablereportswithequationsandgraphics
BIMintegrationswithSAP2000,STAAD.PRO,SDS/2,RISA,TEKLA,
REVIT,exporttoIFC,andmanymore
EnablingparametricdesignwithIDEAOpenModel
44 STRUCTURE magazine
Each module provided two 2-feet 6-inch- installed, the 32 Alford antennas floors 102-
wide work levels rated at 25 psf, using 103 were removed by workers in suspended
moment-framed ADT brackets. Small 2-inch scaffold rigs. Again, the crab proved invaluable
to 4-inch aluminum HSS members laced the as it supplied a four-point suspended support
brackets together in plan to form intermediate for the work, with 360-degree access to the
diaphragms. Additional stiffness was provided façade. With the antennas removed, workers
by detailing nailers into the outriggers to fasten were able to access I6 (I-beam, 6 inches
0.5-inch BBOES plywood for the working deck. depth) vertical mullions that framed out the
A third work level was also provided at observation deck to provide a lower phase 2
the floor of the enclosure. During the DOB tie point for the cocoon.
approval process, the floor of the enclosure was The lower tie points (“receivers”) consisted
required to be rated for 300 psf, the protection of built-up plates clamped with custom
load then required for NYC sidewalk sheds for fabricated beam clamps to the existing I6
construction over 125 feet in height, under mullions that framed out the 102nd floor
2014 NYC Building Code. This required observation deck immediately above. Steel
further customization of the ADT system for HSS 3x2 ties with a hammerhead end fixture
the increased load rating. The floor was custom were then installed from the exterior through
cut to fit snug against the saw tooth profile of existing façade openings left from the Alford
the mooring mast glazing. antennas and connected with a single .75-inch
A compression ring with adjustable web members on Floor diameter bolt. These ties lateral restrained the
Enclosure Walls 102 was part of the phased construction. truss modules by providing support points for
The exterior cladding consisted of HAKI a horizontal diaphragm—essentially a circular
sheeting (PVC-coated polyester fabric) with trussed compression ring. The hammerhead end fixtures on the ties
an edge termination made of Keder beading wire sewn into the created moment connections at the main node points, with pinned
fabric. The beading was slotted into matching continuous aluminum truss web members spanning radially between ties. The truss web
tracks, which were restrained at 12 inches o/c vertically on the outer members consisted of 2-inch Sch 40 pipe struts with threaded end
flange of the inner ADT chord with laser cut plates. The plates fittings that allowed for effective field fit up.
worked with the vertical pins connecting the ADT truss pairs to
resist the catenary thrust of the HAKI fabric under wind loading. Cocoon Modules
Modules were assembled on 90th floor garage platform by first
103rd Floor building four separate vertical sections that were temporarily nested
The 103rd floor bracket, which supported 90% of the vertical together within the tight confines of the 90th floor platform walls.
loads, consisted of a combination of GBL’s modular ADT equipment The modules were then lifted using the crab and connected in top-
and custom steel brackets. The bracket connections were bolted down order. The modules were connected to the previously installed
directly to eight existing building columns around the perimeter of tie points at floor 103 via two 1-inch diameter pins and to each other
the building. Although field drilling bolt holes at 1,250-plus feet is via five 1-inch diameter x 24-inch long (vertically oriented) “module
not ideal, it was considered favorable over the logistics of executing interface pins” to create a double spine. EPDM rubber seals were
field welds and special inspections in such conditions . This led to an used at the gaps not filled by structure between the two spines).
emphasis on bolted detailing as much as possible. Once erected and tied in at floors 102 and 103, each module was a
The brackets supported a space frame designed as a plan fully independent structure that was stable independent of its yet-
diaphragm at the roof of the cocoon. Since the cocoon had 16 to-be installed neighboring modules.
vertical trusses but only eight building columns, the space frame
was designed to span in two directions to deliver vertical and lateral
loads directly to the building columns. As with the vertical trusses, Conclusion
the space frame consisted of aluminum ADT chords members and This was a project where means and methods were as critical as any
steel web members. facet of the new design. A collaborative effort allowed for the seamless
The top surface of the space frames created a 36-inch-wide catwalk removal of existing finishes, the installation of new glass panels and
for tied off worker access. A pair of W8x21 curved tracks sat on top the dismantling of the cocoon from above—all while keeping the
of the space frame to support “the crab”—an electric winch built of 86th floor observation deck operational throughout the project.
ADT modules that could reach out beyond the façade. Another rail The enclosure set an early precedent that paved the way for the
beam was underhung to the bottom of the space frame, supporting a Engineered Enclosure System (EES) provisions now in the 2022 New
small electric hoist used to move the new glass panels, weighing 450 York City Building Code. This system has quickly gained popularity
pounds each, into position. as a strategy to minimize intrusive adjacent property protections. ■
The crab’s primary purpose was to rig up modular sections of the
enclosure assembled at the 90th floor exterior platforms. To ensure
rigging stability, a mockup of the panels and crab was built to ensure
the rigging aligned with the center of gravity of the completed module. Robert Belardi, PE, is a 2011 Drexel University graduate in architectural
The motorized crab could traverse along the curved W8 tracks, engineering and a graduate of the SAHC program in Universidade do Minho,
providing 360-degree rigging capabilities essential for the project. Portugal. He has worked at Plan B Engineering a decade, designing a wide
range of access and stabilization systems for new and historic constructions.
Phased Construction
Once the 103rd floor brackets, space frame and crab were
DECEMBER 2024 45
Architectural
Precast
Concrete
Facade
The coordination between design and construction
professionals stands as a cornerstone of successful
facade design and construction at the
Studio Museum in Harlem.
By Alexander Stephani, PE, Filippo Masetti, and Kevin Poulin
46 STRUCTURE magazine
the precast manufacturer to participate in a design-assist exercise right
after the completion of the construction documents. During this design-
assist phase, the design team and the precast facade manufacturer selected
a portion of the north elevation to develop typical connection details
to be used throughout the facade. The intent was to complete the
collaborative and iterative design process on a limited number of con-
nections and identify the “typical” issues that would be expected during
the coordination for the remainder of the connections. This exercise also
included the fabrication of a full-scale mockup of a section of the facade.
This mockup was invaluable, as it allowed the project team to evaluate
the facade design and to finalize decisions related to color, aggregate
size, panel geometry, and panel joints. From the mockup, we refined
the joint analysis and designed portions of the connections bridging the
panels and the base building structure. After the mockup, the project
team realized that the project would not feature “typical” connections
because of limitations on the size of the panels, complicated geometry
of the facade, and interior architectural constraints. The final design
would include more than 200 different connections of the panels to
the base building structure.
Joint Analysis
Precast facades usually consist of individual panel elements connected
to the building's structural framing. The gaps between the panels (joints)
are often filled with sealant to provide a weatherproof barrier and to
accommodate the anticipated movement of the structure without
panels bearing on each other and creating unintended load paths. For
the Studio Museum in Harlem, the design objective was to maintain
Fig. 2. The Studio Museum Harlem's facade on West 124th Street. joint sizes no larger than 3/4 inch and to align the precast joints with the
curtain wall glazing joints and with joints in interior finishes. This align-
• Determine lateral drifts of overall building under wind and seismic ment aimed for uniformity and harmony between the facade lines and
loading. interior spaces. Conventional sealants typically allow for a maximum
• Complete preliminary design of panels, including connections movement of 50% from the average joint size. Therefore, the typical
embedded into the panels and connections that bridge from the sealant in a 3/4 inch joint can expand up to 1 1/8 inch and compress down
panels to the base building structure. to 3/8 inch without failing.
• Analyze joint sizes. Despite the original target for joint size appearing manageable,
• Iterate until results are satisfactory. achieving this target posed significant challenges in the design of the
While facade connections are a crucial component of a building’s load base-building structure. The architecture required large open gallery
path, they are often delegated to specialty structural engineers, leading spaces, resulting in spans of 50 feet for several composite steel beams
to potential coordination challenges. Industry resources, including the supporting the facade panels. While building codes allow for a maxi-
Architectural Precast Concrete Manual (MNL-122) from the Precast/ mum live load deflection of L/360 for beams (which exceeds 1 5/8
Prestressed Concrete Institute (PCI), PCI Design Handbook (MNL- inch over a span of 50 feet), this large vertical deflection significantly
120), and American Institute of Steel Construction (AISC) Design impacted the joint size. Therefore, the team engaged in precise mod-
Guide 22: Facade Attachments to Steel-Framed Buildings, emphasize the eling of individual panels and their connections along the spandrel
paramount importance of coordination between the design team and beams to focus on the expected gravity deflections of the base building
the construction team. These documents stress the responsibility of the structure, facade movement, and ultimately joint size (Fig. 3). After
design team to provide clear guidance, delineate design responsibilities, the completion of the gravity analysis for the preliminary sizing of the
and review subcontractor submissions carefully. joints, the same modeling approach also allowed the design team to
For example, AISC Code of Standard Practice recognizes that confirm the adequacy of the preliminary joint size for the building’s
the delineation of responsibilities between EOR and SSE remains expected lateral drifts.
a challenge, particularly at connection points where facade compo-
nents interface with the primary structure. Furthermore, because
of myriad options for design delegation, the coordination and
communication between design and construction teams is essential.
By addressing potential areas of contention, design and construc-
tion teams can mitigate risks and ensure alignment with project
requirements.
Cognizant of the coordination challenges of a complicated precast
facade, the entire project team of the Studio Museum in Harlem began
design coordination early in the project. Specifically, the owner engaged Fig. 3. The effect of spandrel deflection on a panel joint is sketched out.
DECEMBER 2024 47
Fig. 4. Precast support details shown for lateral (left) and gravity (right) connections.
48 STRUCTURE magazine
implementation of underslung outriggers to support the gravity con-
nections. These outriggers are designed to attach beneath the structural
steel framing while seamlessly integrating into the architectural ceiling
space, preserving programming integrity (Fig. 6).
In other scenarios, where spatial constraints are imposed both above
the slab (e.g., for architectural programming) and below the slab (e.g.,
for facade soffits), the project team needed to conceive alternative con-
nection designs. This design includes HSS tubes strategically positioned
within the slab's depth, connected to the top of the floor framing, and
horizontally extending out to support the panels (Fig. 7). Given the
geometrical constraints and the strength and stiffness requirements,
the project team considered the novel solution of HSS in-slab supports.
Where spatial constraints due to panel geometry were such that the
direct extension of outriggers was not feasible, the project team needed
another creative connection. This time, the approach includes “kinked”
HSS tubes, custom-designed to fit within the slab depth and curb
width (Fig. 8).
Fig. 7. Details (top) and photo (above) depict HSS outriggers within slab depth.
Conclusion
The coordination between design and construction professionals
stands as a cornerstone of a successful facade design and construction,
as it did for the Studio Museum in Harlem. By adhering to industry
standards, clarifying design responsibilities, and fostering effective
communication, design and construction teams can navigate the com-
plexities of facade construction with confidence and precision. After
countless hours, extensive coordination, and exceptional dedication,
the Studio Museum in Harlem’s team achieved the vision of creating
an iconic precast concrete facade worthy of the newly constructed
architectural marvel. ■
Kevin Poulin, PE, is a Principal at Simpson Gumpertz & Heger Inc. (SGH),
specializing in the restoration and the adaptive reuse of existing buildings, as
well as the design of new spaces for arts and culture.
Fig. 8. An HSS kinked beam is shown in detail and image.
DECEMBER 2024 49
SE NEWS
Sentry Bridge at Watkins Glen State
Park to be Upgraded
T he New York State Office of Parks, Recreation and Historic Preservation team, OPRHP determined that a full replacement of the Sentry Bridge
(OPRHP) has revealed the design of a new signature footbridge at the was needed to address the unstable rock conditions within the gorge.
entrance of Watkins Glen State Park. Designed by a team led by the New Given the poor condition of the southern abutment, it was important to
York-based studios of schlaich bergermann partner (sbp) and Snøhetta, find a solution where more of the bridge’s load could be carried by the
the new Sentry Bridge will replace a historic concrete arch structure with more stable northern abutment. Under normal conditions, the bridge is
stone veneer cladding created in 1908. It will be the most recent structure designed as a single-span girder supported by both abutments. However,
in a century-long tradition of pedestrian bridges, in the case of a failure at the southern abutment,
tunnels, trails, and lookouts along the popular, the bridge can act as a cantilever, supporting itself
waterfall-filled Gorge Trail. solely on the north abutment. The site and user
The new Sentry Bridge design is a lightweight circulation will also be enhanced with a renova-
evolution of the former arch bridge. The stron- tion of the north tunnel that leads to the bridge
ger rock of the gorge’s north side will support and the spiral tunnel located further down the
its stainless-steel structure as it spans across the trail, a reconfiguration of the bridge’s southern
gorge with a total length of 46 feet, creating a landing, and a new, indirect lighting design to
new durable emblem for the park. Alluding to highlight the bridge’s silhouette.
a truly Colonial feel. The center and western portions, known as Tortilla
and West End respectively, feature refined bricks uniform in color and
shape, thinner joints, and machine-pressed nails. The Schoelkopf Parents
and Friends Lounge, situated in West End, is a two-story, 40 feet by 40
feet room with a double corridor and student rooms on top of it, requiring Hampden-Sydney President Larry Stimpert addresses the attendees of the rededication of
an impressive feat of engineering for the time to make structurally sound Venable Hall in the Schoellkopf Family and Friends Lounge.
then and for the 200 years in which it’s been in use. ■
50 STRUCTURE magazine
Coupon Code
WINDY24
20
%
OFF
ON ALL
PRODUCTS
E-MAIL: [email protected]
OFFICE: (833) 272-3946
Summit attendees stop by exhibitor booths between education sessions in Las Vegas this November.
52 STRUCTURE magazine
News from the National Council of Structural Engineers Associations
Announcing the 2025
Structural Engineering
Executive Retreat
NCSEA is excited to announce the 2025 Structural Engineering
Executive Retreat, designed exclusively for firm leaders looking to
gain fresh business insights and elevate their companies. Held at the
luxurious Solage Auberge Resort in Napa Valley, this three-day event
offers a unique opportunity to focus on strategic growth, leadership
development, and future-proofing your firm.
Through interactive sessions and discussions with industry experts
and fellow executives, attendees will explore practical strategies to
ensure long-term growth, improve firm performance, and strengthen
leadership skills. It’s the perfect setting to step beyond daily demands,
share ideas, shape a forward-looking vision, and return with actionable
insights to guide your firm into the future.
The 2025 Structural Engineering Executive Retreat is March 5-7.
Space is limited—secure your spot at www.ncsea.com.
DECEMBER 2024 53
SEI Update
CROSS-US
Mark Your Calendars: First The Collaborative Reporting for Safer • improper modeling of concrete frame
Structures US (CROSS-US) System has buildings for analysis during construction.
Structural Engineering identified the following industry trends/ The above listed items indicate that post-
concerns regarding Concrete based upon pro- design evaluation and performance of
Sustainability Symposium vided reporting from within the U.S. as well structural systems have identified that cur-
in North America as its from partners in the United Kingdom
(CROSS-UK) and Australia (CROSS-AUS)]:
rent structural design modeling programs and
methods for concrete and masonry may fail
On Feb. 5, 2025, we invite you to attend a • sufficiency of finite element modeling to accurately identify/predict loading require-
free, virtual, half-day event to discuss practi- of masonry walls within concrete framed ments. Additionally, reviews have identified
cal steps that can be taken immediately to buildings. concerns regarding structural failures of false-
meaningfully reduce the carbon impacts • underestimation of bending moments work and/or formwork during construction
of the built environment. An aspirational in perimeter columns. and corrosion related to existing bridge ele-
and practical conversation with structural • buildings containing reinforced aerated ments. To read more about these topics, access
engineers, carbon and climate experts, and autoclaved concrete (RAAC) planks. published newsletters and safety reports as well
industry advocates – the symposium will go structural failures of cantilevered parapet as learn about the reporting process, please visit
beyond Sustainability 101 and feature lessons falsework. https://www.cross-safety.org/us.
learned, best practices, and case studies as well • corrosion of elements of a pedestrian CROSS US is also seeking passionate
as SEI resources. Discussions will include bridge. professionals to collaborate on our mission
demystifying LCA, smart material procure- • 2D finite element modeling of pile by serving as Members or Corresponding
ment, circular construction successes, and caps; structural resonance within build- Members on one of our three subcommittees.
more. Join us to gain practical strategies that ing floors of commercial gyms. Apply here: go.asce.org/applycrossus.
can be implemented today wherever you are
in your sustainability expertise journey! SEI Performance Based Design Committee is seeking new members. The committee
Sign up to learn more: asceforms.wufoo. is charged to pursue and advance performance-based principles along with engaging,
com/forms/seistructural-engineering-sustain- educating and encouraging stakeholders to adopt these principles.
ability-symposium/. Apply to this committee: go.asce.org/sei-committees.
54 STRUCTURE magazine
News of the Structural Engineering Institute of ASCE
DECEMBER 2024 55
CASE in Point
ACEC Winter Coalition Meeting
February 25-26, 2025
Phoenix, AZ
Hyatt Regency Phoenix
122 N 2nd St, Phoenix, AZ 85004
The 2025 Coalitions Winter Meeting brings together ACEC’s coalition members to discuss strategic initiatives and industry challenges
for the year ahead. This year’s Winter Meeting will highlight sustainability efforts and the industry and is a change for the CASE Executive
Committee (ExCom) and its subcommittees to work on this year’s publication and education initiatives for CASE members. This gather-
ing provides a valuable opportunity for coalition leaders and attendees to collaborate on solutions impacting the engineering profession.
The ACEC Winter Coalition Meeting is open to everyone. To register for this event Register at www.acec.org/education-events/events/
coalitions-winter-meeting/.
Support the Future of Structural Engineering: Donate to the CASE Scholarship Fund
The CASE Scholarship Fund is more than just financial support; it’s an investment in the next generation
of structural engineers who will shape the built environment and drive innovation forward. Each year,
CASE provides scholarships to dedicated students working toward a career in engineering, empowering
them to pursue their education and make meaningful contributions to the industry.
Your donation—no matter the amount—can have a lasting impact. It helps cover tuition, supports
students’ access to critical resources, and ultimately brings talented, enthusiastic new professionals into
the field. Let’s ensure that financial barriers don’t stand in the way of their potential.
Join us in building a stronger, more resilient future by contributing to the CASE Scholarship Fund
today. Together, we can make a difference! Below is a QR code for you to make your donation today.
Please remember to select the CASE Scholarship Fund when contributing. Thank you for your support!
CASE Publications
Be sure to explore the latest CASE publications. If you’re not a CASE
member, don’t forget to use your discount code, NCSEASEI2022,
to save on your purchase.
You can purchase these and other CASE Publications at CASE Resources
www.acec.org/member-center/get-involved/coalitions/case/resources/
If you have suggestions for tools that could benefit your business, CASE welcomes your input. Contact [email protected].
DECEMBER 2024 57
business PRACTICES
The Arizona Board of Technical
Registration Sunset Debacle
By Carl Josephson, PE, SE
O n June 14, 2024, one day before the Arizona legislature was
scheduled to adjourn, Arizona House Bill 2091 passed, and the
Arizona Board of Technical Registration (AZBTR or the Board) was
Politics at Play
58 STRUCTURE magazine
LOCATIONS
St. Louis: 866.421.2460
Great Lakes: 314.568.3827
N. Central: 612.280.8940
Northeast: 443.570.3852