CVL342 - Introduction
CVL342 - Introduction
Ch.1: Introduction to
Design of Steel Structures
PROF. SVETHA VENKATACHARI
DEPT. OF CIVIL ENGINEERING
IIT DELHI
Outline
Design Process
Structural Design – Variable parameters
Steel structures: Examples
Structural Steel Sections & Members
Structural Steel - Properties
Design Philosophies
Limit State Design
Design Loads & Load Combinations
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Design Process
Structural design is a systematic & iterative process that
involves:
1) Identification of intended use & occupancy of a structure – by the
owner
2) Development of architectural plans & layout – by the architect
◦ Conceptual design
3) Identification of structural framework – by engineer
4) Estimation of structural loads depending on use & occupancy
◦ Preliminary design
5) Analysis of the structure to determine member & connection design
forces
◦ Final design
Design Process
6) Design of structural members & connections
◦ Detailed design
7) Verification of design
8) Fabrication & Erection – by steel fabricator & contractor
◦ Off-site fabrication in shop
9) Inspection & Approval – by state building official
◦ To meet code requirements
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Primary Responsibilities
The primary responsibilities are:
◦ Owner - primary responsibility is deciding the use &
occupancy, & approving the architectural plans of the building
and provide funding
◦ Architect - primary responsibility is ensuring that the
architectural plan of the building interior is appropriate for the
intended use, meets local regulation & the overall building is
aesthetically pleasing.
◦ Engineer – primary responsibility is ensuring the safety &
serviceability of the structure, i.e., designing the building to
carry the loads safely & meets performance requirements
under Serviceability Limit State (SLS).
Primary Responsibilities
◦ Fabricator – primary responsibility is ensuring that the
designed members & connections are fabricated
economically in the shop or field as required.
◦ Contractor/Erector - primary responsibility is ensuring
that the members & connections are economically
assembled (erected) in the field to build the structure.
◦ Building Official – primary responsibility is ensuring that
the built structure satisfies the appropriate building codes
accepted by the government.
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Structural Design
Conceptually, from an engineering standpoint, the parameters that can be varied (somewhat)
are:
◦ The material of construction
◦ The structural framing plan
The choices for the material include:
◦ Steel
◦ Reinforced concrete
◦ Wood
◦ Steel-concrete composite construction.
The choices for the structural framing plan include:
◦ Moment resisting frames (MRF).
◦ Braced frames.
◦ Mixed frames
◦ Concrete core structures and so on.
The engineer can also innovate a new structural framing plan for a particular structure if
required.
Structural Design
The design process is a loop:
YES NO
Final Design
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Roles and Responsibilities of the
Structural Steel Designer
Arrange and proportion the members of the structures, using the
engineer’s intuition and sound engineering principles, so that they can
be practically erected, have sufficient strength (safe), and are
economical, and sustainable.
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Basic Information for Structural Design
Design Variables
o Structural members/systems
o Materials
o Loads
o Design/analysis procedure
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Framed systems
◦ Beams
◦ Girders
◦ Columns
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Steel Structures
Purlins
Column
Beams
Commercial Building Bracing
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Steel Structures
Industrial/Parking
structures “Framed”
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Steel Structures
Trusses
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Steel Structures
High-rise buildings
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Steel Structures
Girder bridges
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Steel Structures
Truss bridges
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Steel Structures
Howrah Bridge
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Structural Members
Structural members are categorized based upon
the internal forces in them. For example:
◦ Tension member – subjected to tensile (axial) force
only
◦ Column or compression member – subjected to
compressive axial force only
◦ Tension/Compression member – subjected to
tensile/compressive axial forces
◦ Beam member – subjected to flexural loads, i.e.,
shear force & bending moment only. The axial force
in a beam member is negligible.
◦ Beam-column member – member subjected to
combined axial force & flexural loads (shear force, &
bending moments)
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Structural Members
In basic structural analysis students have come across
two types of structures, namely, trusses & frames.
◦ All the members of a truss are connected using
pin/hinge connections. All external forces are applied
at the pins/hinges. As a result, all truss members are
subjected to axial forces (tension or compression)
only.
◦ In braced & moment frames, the horizontal members
(beams) are subjected to flexural loads only.
◦ In braced frames, the vertical members (columns) are
subjected to compressive axial forces only (No
moment or shear).
◦ In braced frames, the diagonal members (braces) are
subjected to tension/compression axial forces only.
◦ In moment frames, the vertical members (beam-
columns) are subjected to combined axial & flexural
loads.
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Structural Members
Truss –
Columns –
Bracings –
Beams –
(braced frame)
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Structural Members
Braces –
Beams –
Beam-Columns –
Columns –
(moment frame)
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Structural Connections
Members of a structural frame are connected
together using connections. Prominent connection
types include:
◦ Truss / bracing member connections are used to connect
two or more truss members together. Only the axial forces
in the members have to be transferred through the
connection for continuity.
◦ Simple shear connections are the pin connections. Only
shear forces are transferred through the connection for
continuity. The bending moments are not transferred
through the connection.
◦ Moment connections are rigid connections. Both shear
forces & bending moments are transferred through the
connections with very small deformations (full restraint).
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12
Structural Connections
◦ Partially restrained connections are flexible connections. The shear
forces are transferred fully through the connection. However, the
bending moment is only transferred partially.
Connections are developed using bolts or welds.
◦ Bolts are used to connect two or more plate elements that are in
the same plane. Bolt holes are drilled in the plate elements. The
threaded bolt shank passes through the holes, & the connection is
secured using nuts.
◦ Welds can be used to connect plate elements that are in the same
or different planes. A high-voltage electric arc is developed
between the two plate elements. The electric arc causes localized
melting of the base metal (plate element) & the weld electrode.
After cooling, all the molten metal (base & weld) solidifies into one
continuum, thus developing a welded connection.
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Structural Connections
This figure shows an example truss
connection.
All the truss members are connected
together by welding to a common
gusset plate. The axial forces in the
members are transferred through the
gusset plates. This same connection
can also be developed using bolts.
Truss Connection
Only axial force is transferred through gusset plate
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13
Structural Connections
This figure shows an example
bracing connection.
The bracing members are
connected to gusset plates, which
are also connected to the beam &
column. The bracing member can
be connected to the gusset plate
using bolts or welds. However, the
gusset plate is welded to the
beam/column.
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Structural Connections
This figure shows an example
shear connection.
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Structural Connections
The figure shows an example
moment connection.
The beam flanges are beveled & welded
directly to the flange of column using full
penetration groove welds. This welding
will have to be done in the field during
erection & it will require the use of back-
up bars. Weld-access holes & skilled
welders are required to achieve a weld
of acceptable quality.
The beam web is bolted to a shear tab
(plate), which is fillet welded to the
column in the shop. This shear tab
connection transfers the shear from the
beam to the column.
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• Steels consist almost entirely of iron (over 98%) and small quantities of
carbon, silicon, manganese, sulfur, phosphorus, and other elements.
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Processes for Steel Making
• Today’s steel is made in integrated
steel plants using the basic oxygen
steel-making (BOS) process.
• Raw materials: Iron ore, scrap steel
(up to 30%), pellets, coke (made from
cooking coal), limestone, and
dolomite.
• The main steps in the manufacturing
process involve:
• Melting – Raw materials are added to
the furnace. Hot air is pumped to melt
iron and fluxes at 1600oC. The molten
metal when cooled and solidified is
called pig iron. Impurities are floated
on the top – referred to as slag
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Processes for Steel Making
Mini Steel Plants (Electric Arc Method)
• Specialized steel like stainless steel is manufactured using this method.
• The main steps in the manufacturing process involve:
• Melting – Scrap iron, fluxes, and ferroalloys are melted in an electric arc furnace
• Refining – The molten metal from the electric arc furnace is taken in a ladle for
refining. The metallurgy of steel is controlled at this stage.
• Casting – The liquid steel is cast into semi-finished products.
• Hot rolling – The semi-finished products are heated to 1200oC and then rolled into
finished products.
• Since only scrap iron is utilized, coke-making and iron-making processes are
eliminated.
• Economical and can serve local markets.
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Manufacturing of Steel Sections
Iron making & basic
oxygen steel process in
integrated steel plants
Steel ingots
Refining, casting &
primary/finish rolling
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Structure of Steel
Crystalline structure of metals:
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Structure of Steel
• When carbon is added in small quantities to iron, steel
is obtained.
• Iron when combined with carbon to form a compound,
interstitial solid solutions are obtained.
• As carbon dissolves in the interstices, it distorts the original
crystal lattice – provides increased mechanical strength
• However, addition of more carbon reduced ductility.
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Structure of Steel
• Structural engineers are interested in the
portion of the phase diagram up to 2.2%
carbon.
• Hypo-eutectoid steel – below 0.8% carbon
• Hyper-eutectoid steel – above 0.8% carbon
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Heat Treatment of Steel
• Heat treatment involves the heating and cooling of steel under controlled
conditions to change the structural and physical properties.
• Annealing – steel is heated to 900oC and then held at that temp. prior to
slow cooling in the furnace
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Alloying Elements in Steel
• Steel contains impurities such as phosphorous and Sulphur – harmful to
the toughness of steel – desirable to keep these elements less than 0.05%
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Types of Structural Steel
• Carbon Steel (IS 2062) – C and Mn are the main strengthening elements.
Min. UTS varies from 410 – 440 MPa and min. YS from 230 to 300 Mpa.
• High-strength carbon steel – Steel having a high carbon content, and
hence lower ductility, toughness, and weldability. Used in transmission
towers where relatively light members are joined by bolting. Have UTS
ranging from 480 – 550 MPa and YS of 350 – 400 MPa.
• Medium- and high-strength microalloyed steel (IS 2062) – Steel has low
carbon content but high strength due to the addition of alloys such as
niobium, vanadium, etc.
• High-strength quenched and tempered steel – Steel are heat treated to
achieve high strength. They are tough and weldable but require special
welding techniques. UTS varies from 700 – 950 MPa and YS is about 550 –
700 MPa.
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• Stainless steels – Low carbon steels to which 10.5% chromium and 0.5%
nickel is added. This is a rust-resistant alloy steel primarily developed for
use in coastal regions. Also possess other superior qualities such as higher
elongation and better fire resistance.
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Mechanical Properties of Steel
Stress-strain behavior: tensile test – IS 1608 (2022):
• The initial gauge length is taken as 5.65 (So)1/2 for a rectangular specimen
& 5 times the diameter for a circular specimen.
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Mechanical Properties of Steel
Stress-strain behavior of mild steel: tensile test – IS 1608 (2022):
• 𝝐𝒚 = 𝟎. 𝟎𝟎𝟏𝟐𝟓 for mild steel
• 𝝐𝒔𝒉 varies between 5 to 15 𝝐𝒚
• 𝝐𝒖 = 𝟏𝟎𝟎𝝐𝒚
• E=f/ε (below the
proportionality limit)
• E varies from 200,000 –
210,000 MPa.
• Strain-hardening modulus
(Est) – less steep than E.
• Est/E varies between 1/30
& 1/100.
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Mechanical Properties of Steel
Ductility of steel:
• Ductility is the ability of the material to change its shape without fracture.
• Ability to undergo large inelastic deformations without significant loss of
strength or stiffness.
• Can be measured from the stress-strain response of steel.
• It is the amount of permanent strain
• From the tension test, ductility is measured by determining the
percentage elongation.
𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑒𝑑 𝑙𝑒𝑛𝑔𝑡ℎ 𝑏𝑒𝑡𝑤𝑒𝑒𝑛 𝑔𝑎𝑢𝑔𝑒 𝑝𝑜𝑖𝑛𝑡 −𝑔𝑎𝑢𝑔𝑒 𝑙𝑒𝑛𝑔𝑡ℎ ×100
• % 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 =
gauge length
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Mechanical Properties of Steel
Charpy V-notch (CVN) test:
• The amount of energy absorbed by steel is
measured by impacting a notched specimen
with a heavy swinging pendulum in Izod or
Charpy V-notch (CVN) tests (IS 1757).
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Mechanical Properties of Steel
Brinell hardness (BHN) is given by the ratio of the applied load and spherical area
of the indentation.
Both the BHN and VHN for steel range from 150 to 190.
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Residual Stresses
• Occurs in steel structural shapes
• Uneven cooling of hot-rolled shape after rolling
• Welding of plates for fabricated or built-up shapes
• Cold bending during fabrication
• Magnitude and distribution of residual stresses depend on the c/s
shape and dimensions
• Residual stresses are usually independent of the steel yield strength
• Thermal residual stresses occur in rolled wide flange shapes because
locations with high surface area (e.g., flange tips) cool well before
locations with smaller surface area (flange-to-web intersections)
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Residual Stresses
Locations with a high surface area cool first
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Residual Stresses
• Entire section is hot and it starts to
cool…lengthwise contraction with E0
<< E
• Flange tips (surface area!) cool
relatively faster than the flange-web
intersection (smaller surface) area,
Efl ≈ E
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Residual Stresses
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Advantages & Disadvantages of Steel as a
Structural Material
Disadvantages
◦ Maintenance costs
◦ Corrosion
◦ Fire protection/Fireproofing costs
◦ Susceptibility to buckling failure
◦ Fatigue – (cyclic loading)
◦ Brittle fracture
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Corrosion Resistance
• Steel easily corrodes in moist air. The process is hastened in the
presence of seawater or acidic environment.
• Protection methods:
• Paint – Zinc- or aluminum-based primary coating with two to three layers of
finishing coat.
• Metallic coating – Galvanizing, electroplating, or metal spraying using Zinc
or Aluminum.
• Use of weathering steel – contains more phosphorous, copper, and some
chromium than ordinary steels
• Costs 20% more than ordinary steel
• Suitable for structures in corrosive environments
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Fire Resistance
• Steel is not flammable.
• The strength and stiffness of steel reduce with a rise in temp.
• The yield (and tensile) strength of steel at 500oC is about 60-70% of its room temp.
strength.
• Steel-framed structures require fire protection to control the temp. rise in the
member.
• Provide sufficient time for occupants to evacuate a building
• Carry out firefighting operations
• Structural stability (prevention of collapse)
• Protection methods:
• Fire insulation (gypsum boards, spray-applied fire resistive material, intumescent paints,
etc.)
• Capacitive protection (concrete or masonry)
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• Hollow sections
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Design Philosophies
Working Stress Method of design (WSM) – based
on linear elastic theory
Ultimate Strength Design (USD) – plastic design –
based on the ultimate strength of steel at ultimate
loads
Limit States Method of design (LSM) – considers
safety at ultimate loads and serviceability at
working loads
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Working Stress Method
Load combinations used in WSM:
1. Stress due to dead load + live load < permissible stress
2. Stress due to dead load + wind load < permissible stress
3. Stress due to dead load + live load + wind load < 1.33 (permissible
stress)
Steel sections have the ability to tolerate high stresses by yielding
locally and redistributing the loads.
WSM does not provide a realistic measure of the actual factor of safety
underlying a design.
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What is a Limit State?
When a structure or structural element becomes
unfit for its intended purpose it has reached or
exceeded a limit state.
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Limit States
Ultimate (or strength or safety)
1. Strength (yielding, buckling, etc.)
2. Stability against overturning & sway
3. Rupture – failure due to excessive deformation
4. Fatigue fracture
5. Brittle fracture
Serviceability – discomfort for occupants
1. Excessive deflection & deformation
2. Excessive corrosion and loss of durability
3. Unwanted/excessive vibration (wind-induced oscillations, floor
vibrations, etc.)
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Limit States Method
LSM is a reliability-based design approach that provides a
probability-based assessment of structural safety.
Loads, member strength, & member dimensions – varying
degrees of uncertainty.
Possibility of overload & understrength
Frequency of distribution curves
Ultimate limit state:
When the two curves overlap,
Frequency
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σ 𝑓𝑚𝑒𝑎𝑛 −𝑓 2
𝜎=
𝑛−1
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Partial Safety Factor Format
𝑅𝑑 ≥ σ 𝛾𝑖𝑓 𝑄𝑖𝑑
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Partial Safety Factor Format
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Deflection limits
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Loads
1. Dead load (IS 875 Part 1) – Weight of the structure & associated non-structural
components.
2. Imposed load (IS 875 Part 2) – Also called live loads. Gravity loads other than the
dead loads. Includes occupancy by people, stored materials (books), machinery,
etc.
➢ Loads that are gradually applied (vary slowly over time)
➢ Dynamically applied loads (repeated loads & impact loads) – design of overhead
cranes, lifts, etc. found in industrial and tall buildings. The live load is multiplied by an
impact factor to obtain equivalent static loads.
3. Snow loads (IS 875 Part 4) – Computed by multiplying the ground snow by a
coefficient to account for roof slope, wind exposure, non-uniform accumulation,
multi-level roofs, etc.
➢ 𝒔 = 𝝁𝒔𝟎 (s = design snow load (kN/m2), μ = shape factor, and s0 = ground snow load
(kN/m2))
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Loads
3. Erection loads – Not directly specified in building codes. To be determined by
the engineer. Vary from project to project.
4. Wind load (IS 875 Part 3) – The design wind speed is calculated by multiplying
the basic wind speed with factors to account for risk level, terrain roughness,
height & size of the structure, & local topography.
➢ 𝑽𝒛 = 𝑽𝒃 𝒌𝟏𝒌𝟐 𝒌𝟑 𝒌𝟒
➢ 𝑉𝑧 = design wid speed at any height z in m/s, 𝑉𝑏 = basic wind speed (m/s), 𝑘1 = risk
coefficient, 𝑘2 = terrain height & structure size factor, 𝑘3 = topography factor, and 𝑘4
= importance factor for the cyclonic region.
➢ The design wind pressure, 𝒑𝒅 = 𝑲𝒅 𝑲𝒂 𝑲𝒄 𝒑𝒛 (where wind pressure at height z, 𝒑𝒛 =
𝟎. 𝟔𝑽𝒛 𝟐 , 𝐾𝑑 = wind directionality factor, 𝐾𝑎 = area averaging factor, & 𝐾𝑐 =
combination factor.
5. Accidental loads (IS 875 Part 5) – Sudden impacts/collisions, explosions, fire, etc.
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Load Combinations
The IS code specifies the following load combinations (Table 2.7):
1. 1.5 (𝐷𝐿 + 𝐼𝐿) + 1.05 (𝐶𝐿 𝑜𝑟 𝑆𝐿)
2. 1.2 𝐷𝐿 + 𝐼𝐿 + 1.05 𝐶𝐿 𝑜𝑟 𝑆𝐿 ± 0.6 𝑊𝐿 𝑜𝑟 𝐸𝐿
3. 1.2 𝐷𝐿 + 𝐼𝐿 ± 𝑊𝐿 𝑜𝑟 𝐸𝐿 + 0.53 𝐶𝐿 𝑜𝑟 𝑆𝐿
4. 1.5 𝐷𝐿 ± 𝑊𝐿 𝑜𝑟 𝐸𝐿
5. 0.9𝐷𝐿 ± 1.5(𝑊𝐿 𝑜𝑟 𝐸𝐿)
6. 1.2 𝐷𝐿 + 𝐸𝑅
7. 0.9𝐷𝐿 + 1.2𝐸𝑅
8. 𝐷𝐿 + 0.35 𝐼𝐿 + 𝐶𝐿 𝑜𝑟 𝑆𝐿 + 𝐴𝐿
DL = dead load, IL = imposed load (live load), WL = wind load, SL = snow load, CL
= crane load (vertical/horizontal), AL = accidental load, ER = erection load, and
EL = earthquake load.
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Tributary Area Calculations
A steel framed building has six stories. The floor layout is shown below.
Determine the magnitude and distribution of live load on the interior frame bi –
ei – hi. LL of each floor = 2.5kN/m2 Beam Tributary area
member
bi – ei 1 7.5
𝐴𝑇 = × 7.5 × ×2
ei - hi 2 2
= 28.125 𝑚2
7.5 m
di – ei 𝐴𝑇
ei – fi 1 7.5
= × × (15 + 7.5)
2 2
× 2 = 84.375 𝑚2
7.5 m gi – hi 1 7.5
𝐴𝑇 = × × (15 + 7.5)
hi - ii 2 2
ai – bi = 42.19 𝑚2
bi – ci
15 m 15 m 1 7.5
ai – di
𝐴𝑇 = × 7.5 ×
di - gi 2 2
ci – fi = 14.06 𝑚2
fi – ii
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7.5 m 7.5 m
35.16 kN 70.32 kN 35.16 kN
3.75 m
7.5 m 7.5 m
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Tributary Area Calculations
2.5 x (7.5/2) = 9.375 kN/m
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15 m 15 m
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