Unit-1 - Transformers
Unit-1 - Transformers
UNIT I
TRANSFORMER
Introduction - Ideal and Practical Transformer – Phasor diagram-– Per Unit System –
Equivalent circuit- Testing- Efficiency and Voltage Regulation– Three Phase Transformers –
Applications- Auto Transformers, Advantages- Harmonics.
INTRODUCTION
A transformer is a static device that transfers electric power from one circuit to another
circuit without change in frequency.
PRINCIPLE OF OPERATION :
The transformer works on the principle of mutual induction. It states that, when two coils are
inductively coupled and if the current in one coil is changed uniformly then an emf is induced
in the other coil.
The following fig. shows the basic transformer diagram.
CONSTRUCTION OF TRANSFORMER
The main components of the transformer are:
(i) Magnetic core
(ii) Primary and secondary windings
(iii) Insulation of windings
(iv) Expansion tank or conservator
(v) Lead and tappings for coils with their supports, terminals and terminal insulations.
(vi) Tank oil
(vii) Cooling arrangements
(viii) Temperature Gauge
(ix) Oil Gauge
(x) Buchholz Relay
(xi) Silica Gel Breather
Magnetic Core:
The transformer core is made up of good magnetic material called silicon steel.
The thickness of the laminations varies from 0.35 mm to 0.5 mm.
The laminations are insulated from each other by coating them with thin coat of
varnish.
The joints are staggered to avoid continuous gap. If continuous gap is allowed it leads
to the increase of magnetizing current.
The two types of transformer based on core are:
(a) Core Type
(b) Shell Type
Core Type Transformer:
The windings surround considerable part of the core.
It has only on magnetic path.
It has two limbs for two windings.
It I made up of two L type Stampings.
The cois are of cylindrical type and are usually wound.
Windings:
There are two windings in a transformer.
They are
(i) Primary Winding
(ii) Secondary Winding
The windings are usually made up of copper.
Insulation :
Paper is used as a basic conductor insulation.
Enamel is used as inter turn insulation for low voltage transformers.
For Power transformers enameled copper with paper insulation is also used.
Insulating Oil :
The oil used in transformer protects the paper from dust and moisture and
removes the heats produced in the core and coils.
It also acts as insulating medium.
The oil must possess the following properties.
(i) High dielectric strength.
(ii) Free from inorganic acid, alkali and corrosive sulphur to prevent injury to the
conductor.
(iii) Low viscosity to provide good heat transfer.
(iv) Good resistance to emulsion so that the oil may throw down any moisture
entering the tank instead of holding it in suspense.
Expansion tank or Conservator:
The main tank of the transformer is connected by a pipe to a small auxiliary tank
mounted above the main tank.
The oil level of a transformer changes with change in temperature of oil which in
turn depends upon the load on the transformer.
The oil expands with the increase in load and contracts when the load decreases.
The function of the expansion tank is to keep the main tank of the transformer
completely filled with the changes in temperature.
Buchholz relay:
When any fault occurs in the transformer bubbles occur in the oil.
Buchholz relay is the gas operated relay mounted in the pipe to give an alarm in case
of minor fault and to disconnect the transformer from the supply mains in case of
severe faults.
Breather:
The breather is filled with drying agent such as Calcium Chloride or Silica Gel.
Silica Gel or Calcium chloride absorbs moisture and allows dry air to enter the tank.
Let
N1 = Number of turns in Primary.
N2 = Number of turns in Secondary
Φm = maximum flux of the core in Webers =Bm * A
f = frequency of AC input in Hz.
φm
Average rate of Change of flux = 1 = 4fφm Wb/s
4f
Average emf/turn = 4fφm Wb/s
If flux φ varies sinusoidally, the rms value of induced emf is obtained by multiplying the
average value with form factor.
RMS Value
Form Factor= =1.11
Average Value
RMS Value=1.11∗Average Value
= 1.11 * 4fφm Volts
RMS Value of induced emf in the whole of Primary winding E1 = 4.44 f φm N1 volts
RMS Value of induced emf in the whole of Primary winding E2= 4.44 f φm N2 volts
E1 4.44 f φm N 1
=
E2 4.44 f φm N 2
Therefore
E1 N 1 E2 N 2
= (¿ ) =
E2 N 2 E1 N 1
In the transformer at no load V1=E1 and V2=E2
IDEAL TRANSFORMER
The ideal transformer has the following properties.
(i) No winding resistance. i.e. purely inductive.
denoted as 𝐼μ.
A current flows through the winding. This current is called magnetizing current. It is
𝐼μ and Ф are in phase. This changing flux is linking with primary and secondary
Ideal Transformer
windings.
Due to the alternating flux, a self-induced e.m.f is produced in the primary winding.
alternating flux is linking with secondary winding. This e.m.f is known as mutually
Figure shows input voltage 𝑉1, induced e.m.f (𝐸1, 𝐸2), flux Ф and magnetizing
change of flux and number of secondary turns.
current 𝐼μ waveforms.
Step 2: Draw the flux line Ф (OB). The angle between 𝑉1 and Ф is 90°.
Step 1: First draw the input voltage line V1(OA).
PRACTICAL TRANSFORMER
OPERATION OF PRACTICAL TRANSFORMER ON NO LOAD
If the primary winding is connected to alternating voltage and secondary winding is
left open, then the transformer is said to be on no-load.
V base
Z base= -----------------------------------(2)
I base
V base
Z base= ----------------------------------(3)
I base
[ ][ ]
2
V base V base V base
Z base= =
I base V base VA base
Always, (VA)base and Vbase are first selected and their choice automatically fixes the other
base values as per Equations (1)-(3).
The large devices and systems it is more practical to express the bases in kVA/MVA and kV.
Then equation (4) is written as
Z ( Ω ) x (kVA)B
Z( pu)= ----------------------------(5)
1000 x (kV )2B
Z ( Ω ) x (MVA)B
Z( pu)= ----------------------------(6)
(kV )2B
When (MVA)B and (kV)B are modified, the new pu impedance is given by
Z (pu)new =Z ( pu)old x
(
( MVA ) B ,new
( MVA )B , old )(
x
)
( kV )B , old 2
( kV ) B ,new
--------------(7)
(kV)B = Line-to-line kV
( )
2
(kV )B
√3 ( kV )2B
Z B= =
1 ( MVA )B
(MVA )B
3
z (Ω ) x (MVA) B
Z ( pu )= --------------------------------(8)
( kV )2B
2
( ( kV )B ) 3 ( kV )B
2
Z B ( △ )=
1 X ( MVA )B =
( MVA ) B
3
Z ( pu )=
( )
Z
3
x ( MVA )B
( kV )2B
The resistance in the secondary winding can be replaced by the addition of the
resistance R'2 in the Primary Circuit.
' 2
I 2 R2=R 2 ( I 2 )
2 '
()
2
' I2
R 2= '
R2
I2
( )
2
N1
'
R= 2 R2
N2
' R2
∴ R 2= 2
=Secondary resistance referred ¿ primary
K
Similarly, the equivalent secondary leakage reactance X '2 referred to primary side is
( )
2
' N1 X2 N1
X 2 =X 2 = 2 ∵ K=
N2 (K) N2
TESTING OF TRANSFORMERS
The following tests are used for the determination of circuit model of transformers
(i) Open Circuit test
(ii) Short Circuit Test
(iii) Sumpner’s (back to back) test.
2
W sc=Ful Load Copper Loss=I sc R sc
W sc
Equivalent Resistance R sc = 2
I sc
V sc
Equivalent Impedance Z sc = 2
I sc
Equivalent Reactance X sc =√ Z 2sc−R 2sc
Sumpner’s Back to Back Test:
TRANSFORMER EFFICIENCY
The efficiency of a transformer at a particular load and power factor is defined as
the output power divided by the input power.
Output Power
Transformer Efficiency =
Input Power
Output Power
¿
Output Power+ Losses
Output Power
¿
Output Power+ Iron Losses+Copper Losses
Output Power=V 2 I 2 cos φ
Where
V2 = Secondary terminal voltage on load
n V 2 I 2 cos φ
Transformer Efficiency = 2
n V 2 I 2 cosφ+ Pi+ n P cu
At full load n =1
At half load n = ½
d
( denominator )=0
d I2
V 2 cos φ2 + + I 2 R 02 =0
d
d I2( Pi
i2 )
Pi
0− 2
+ R02=0
i2
2
Pi=I 2 R 02=P cu
Iron Loss = Copper Loss
Hence efficiency of a transformer will be maximum when copper losses
are equal to iron
losses.
VOLTAGE REGULATION
Voltage Regulation is defined as the change in secondary terminal voltage from no load to
full load at any load.
The voltage regulation is the figure of merit of the transformer.
% Voltage Regulation=
( V NL−V FL
V NL )x 100
Where
VNL = No Load Terminal Voltage of transformer (Volts)
VFL = Full Load Terminal Voltage of transformer (Volts)
I 2 Zs
% Voltage Reguation= x 100
V2
Where
Z s=R s+ j X s =Equivalent Impedance of Transformer referred ¿ Secondary(ohms)
I 2=Current through Secondary Winding ( A)
V 2=Rated Secondary Terminal Voltage(Volts)
I 1 R01
% Regulation= x 100
V1
The transformer used to transfer large amounts of power to three-phase connections, to meet
the required demand economically, is called a three-phase transformer.
Construction:
The three-phase transformer can be constructed using a common magnetic core for both
primary and secondary windings.
Based on the type of construction of primary and secondary windings, three-phase
transformers are classified as:
(i) Core-type three-phase transformer
(ii) Shell-type three-phase transformer
Core type Single Phase Transformer:
Three Phase transformers has three limbs and only one core.
Around each limb the primary and secondary windings are placed.
Here, the primary windings are connected in star with the neutral grounded and the
secondary windings are connected in delta.
In this type, the ratio of primary to secondary line voltages is √ 3 times the
transformation ratio.
In this connection, the primary windings are connected in delta and the secondary
windings are connected in star with the neutral grounded.
1
The ratio of primary to secondary line voltages is times the transformation ratio.
√3
Applications of Three Phase Transformers:
Three-phase transformers are used in many electrical systems, including power generation,
transmission, and distribution, as well as in industrial and commercial settings.
Power generation
Step up transmission voltages from generators to transmission lines
Transmission and distribution
Match voltages between substations, distribution, and consumer levels
Correct voltage drops in distribution lines
Industrial applications
Support large three-phase motors, variable speed drives, and welding systems
Maintain balance and avoid overloading any one phase
Commercial facilities
Provide three-phase supplies to malls, apartments, and offices
AUTO TRANSFORMERS
In the fig. above , AB is the Primary Winding having N1 number of turns and BC is the
secondary winding having N2 number of turns.
V 2 N2 I1
= = =K
V 1 N1 I2
The voltage ratio of the Auto transformer is given by:
V 1−V 2 N 1
K= =
V2 N2
Copper Saving in Auto transformer :
The weight of the copper is proportional to the length and area of a cross section of
the conductor.
The length of the conductor is proportional to the number of turns, and the cross
Sectional area is proportional to the product of current and number of turns.
From the above figure, the weight of copper required in an auto transformer is
Wa = weight of copper in section AC + weight of copper in section CB
W a I 1 ( N 1 −N 2 ) +(I 2−I 1) N 2
W a ∝ I 1 N 1+ I 2 N 2−2 I 1 N 2
The total weight of the copper required in the ordinary transformer
W0 = weight of copper on its primary winding + weight of copper on its secondary
winding.
W 0 I 1 N1+ I 2 N2
Now, the ratio of the weight of the copper in an auto transformer to the weight of
copper in an ordinary transformer is given as
W a I 1 N 1+ I 2 N 2−2 I 1 N 2
=
W0 I 1 N1+ I 2 N2
(or0
W a I 1 N 1+ I 2 N 2 2I1 N 2
= −
W 0 I 1 N 1+ I 2 N 2 I 1 N 1 + I 2 N 2
2I1 N 2
Wa 2I1 N 1
=1−
W0 I 1 N 1 I2 N 2
+
I 1 N 1 I1 N 1
Wa
=1−K
W0
W a=(1−K )W 0
Therefore,
Saving of copper = K x weight of copper required for two windings of the
Transformer.
HARMONICS
Harmonics are distortions in the voltage and current waveforms.. They can cause problems
like overheating, noise, and reduced lifespan in a transformer.
The transformer does not generate harmonics.
The transformer has primary and secondary winding which are inductive in nature.
The inductive load draws current linearly with the applied voltage.
However, the transformer generates harmonics in two conditions.
Condition: 1
When transformer is energized the magnetizing current drawn by it is non linear and it
generates harmonics.
This is because, when transformer is energized the back emf is zero and transformer
draws huge magnetizing current which is not sinusoidal.
The magnetizing current is rich in the 2nd order harmonic current.
Condition: 2
The over excitation of the transformer. The over excitation means the transformer is
operated at increased flux density than its rated flux density.
Under over excitation of transformer the 5th order harmonic current is produced.
The above two conditions happen for a short period of time and thus the 2nd and 5th
order harmonics is not a serious problem.
The transformer primary function is to feed power to the load. The nature of load
decides whether the load current waveform has harmonics or not.
If the load is linear, no harmonics is produced and if the load is non linear the
harmonics are produced in the electrical network.
Effect of Harmonics on Iron Loss
The core or iron loss of the transformer is the loss occurs due to eddy current loss and
hysteresis loss.
The hysteresis loss is directly proportional to the frequency and, eddy current loss is
directly proportional to the square of the frequency.
Thus, it is clear that the iron loss gets increased with increase in frequency.
The harmonic current is the integral multiples of the fundamental frequency and
harmonic current may have frequency of 100 Hz, 150Hz, 200Hz, 250 Hz and so on.
Thus the iron loss of the transformer gets increased if harmonic rich current flow
through the transformer.
Effect of Harmonics on Copper Loss
The tendency of flowing of current at the outer surface of the conductor is known as
skin effect.
The higher frequency current tends to flow at the outer surface of the conductor.
When the current flows at the outer surface of the conductor, the effective cross
section area of the conductor gets reduced.
The reduction in effective cross section area leads to increase in the conductor
resistance. The higher resistance of the conductor cause the more copper loss(I2R) in
the transformer.
Thus, the copper loss of the transformer gets increased with increase in the harmonic
current.
Effect of Harmonics on Efficiency of Transformer
The efficiency of the transformer is defined as the ratio of output power to input
power.
Output Power
Effiiency=
Input Power
Input Power−Losses
¿
Input Power
Losses
¿ 1−
Input Power
With increase of losses in the transformer due to harmonics, the efficiency of the
transformer gets decreased.