* INTERNSHIP REPORT *

Name of Student:
Kardile Krushna Bhausaheb

Name of Guide: Prof. M. M Bidwe Sir

 In The Partial Fulfilment of The Requirement

For The Third Year Course In Bachelor Of
Engineering In Academic Year of 2024-25In
Mechanical Engineering.

DEPARTMENT OF MECHANICAL ENGINEERING

DR. VITHALRAO VIKHE PATIL COLLEGE OF
ENGINEERING AHEMEDNAGAR, 414111

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ACKNOWLEDGEMENT:

 It is always a pleasure to remind the fine people in the

Engineering program for their sincere guidance I received
to uphold my practical as well as theoretical skills in
engineering.

 I would like to thank Prof. M. M Bidwe Sir(Internship

Coordinator) for meticulously planning academic
curriculum in such a way that students are not only
academically sound but also industry ready by including
such industrial training patterns.

 I would also like to thanks Mr. Mangesh Sunil Makone

(supervisor) for giving me this opportunity and guiding me
during the course of the training.
o Finally, I would like to thank all engineers who shared their
precious knowledge with us.

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INTERNSHIP DETAILS:
Name of student: Kardile Krushna Bhausaheb
Course name: Internship Course code: 302055 Roll no: 9

Internship Co-ordinator: Prof. M. M Bidwe sir

Name of Industry: M/S Jai Mata-Di Engineering Works PVT, LTD.
Supervisor: Mangesh Sunil Makone

Duration: 20/12/2024 to 20/01/2025

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OBJECTIVES:
1) Provide students real time industry experience which
cannot be duplicated in academic institutes.

2) Make students aware kind of skill sets needs in industry.

3) Exposure to latest technological developments.
4) Co-relate course knowledge with its industry application.
5) Familiarize with Industry terminology

Dept of mecha eng. 4

To,
The Principal DVVPCOE,
Ahmednagar

Subject: Regarding Permission of Internship Program

Applicant: Kardile Krushna Bhausaheb
Respected Sir,
With reference to above mentioned subject, I undersigned want to
attend the Internship Program in M/S Jai Mata-Di Engineering Works
Company for the duration of 30 days from 20/12/2024 To 20/01/2025.
This program is in the partial fulfillment of Internship subject as per
SPPU 2019 pattern syllabus.
So, I kindly request you to permit me to attend the program Thanking
you,

Yours Faithfully,

Kardile Krushna Bhausaheb

Prof. M. M Bidwe Dr. R. R. Navthar Dr. U. P. Naik

Internship Coordinator Head of Department Principal

Dept of mecha eng. 5

2. Student Internship Program Application
Name of Student Kardile Krushna Bhausaheb

Mobile Number 7420005370

Email ID [email protected]
Permanent Address Ahmednagar, Maharashtra
Class Third year, Mechanical Engineering.
Internship Semester Sixth
Name of Company M/S Jai Mata-Di Engineering Works

Contact 9226271467, 9689564191

Information(company)
[email protected]

Location of company L-80, MIDC, Ahmednagar.

District Ahmednagar
Faculty/Guide Sign with
Date

Student Sign with Date

Remark

Prof. M. M Bidwe Dr. R. R.

Navthar
Internship Coordinator Head of
Department

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Dept of mecha eng. 7
3.Internship Certificate:

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4.Student Feedback Form for Internship/In-plant
Training
Name of Student: Kardile Krushna Bhausaheb
Name of Supervisor: Mangesh Sunil Makone
Name of Company/ Organization: M/S Jai Mata-Di Engineering Works
Address of Company/ Organization: L-80, MIDC, Ahmednagar.

Sr. Parameters for Need of Satisfacto Good Excellent

Evaluation Improvement ry
No.
1. Do you assign with ✓
meaningful task?
2. Scale your learning’s ✓
new skills during
internship program
3. Relevance of internship ✓
assignments to your
interest
4. Availability of ✓
supervisor or guide
staff if you had
anyqueries at
workstation
5. Did intern have ✓
adequate supervision

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6. Cooperation of ✓
coworkers and
supervisor
7. Provision of technical ✓
knowledge, expertise

and support from

supervisor
8. Communicates well ✓

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5. Attendance Sheet
Name and address of company
M/S Jai Mata-Di Engineering Works G-47/5, L-80, MIDC,
Ahmednagar

Name of Students Kardile Krushna Bhausaheb

Roll. No. 9
Name of Course Internship traning

Date of commencement of training

20/12/2024
Date of completion of training
20/01/2025

Day 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 5 6 7
month 12 12 12 12 12 12 12 12 12 12 12 12 01 01 01 01 01 01
Year 24 24 24 24 24 24 24 24 24 24 24 24 25 25 25 25 25 25 25

Signature
of Student

Day 8 9 10 11 12 13 14 15 16 17 18 19 20
month 01 01 01 01 01 01 01 01 01 01 01 01 01

Year 25 25 25 25 25 25 25 25 25 25 25 25 25

Signature
of Student

Dept of mecha eng. 11

 6.Students Daily Diary/ Daily Log
Day-1 Date :- 20/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Dailywork report (please write below)
Introduction to Turning Process :
 Turning is one of the oldest and most common of metal-
cutting operations. In turning, a work piece is rotated about its axis as
single- point cutting tools are fed into it, shearing away unwanted
material and creating the desired part.
 The two basic requirements for turning are a means of holding
the work while it rotates and a means of holding cutting tools and
moving them to the work. Turning can be performed on both external
and internal surfaces to produce an axially symmetrical contoured
part.
 The general-purpose engine lathe is the most basic turning
machine tool. The capacity of a lathe is expressed in two dimensions.
The maximum part diameter, or “swing”, and the maximum part
length, or “Distance between centers”.

Dept of mecha eng. 12

 Day-2 Date 21/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)
2) Lathe Machine

Ø Introduction to Lathe Machine: Lathe is considered as one of the oldest machine

tools and is widely used in industries. It is called as mother of machine tools. It is said
that the first screw cutting lathe was developed by an Englishman named Henry
Maudslay in the year 1797. Modern high speed, heavy duty lathes are developed based
on this machine. The primary task of a lathe is to generate cylindrical work piece. The
process of machining a work piece to the required shape and size by moving the
cutting tool either parallel or perpendicular to the axis of rotation of the work piece is
known as turning. In this process, excess unwanted metal is removed. The machine
tool useful in performing plain turning, taper turning, thread cutting, chamfering and
knurling by adopting the above method is known as lathe.

Dept of mecha eng. 13

 Day-4 Date 24/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

Ø Parts of Lathe Machine:

Working Principle: The lathe is a machine tool which holds the work piece
between two rigid and strong supports called centers or in a chuck or face plate
which revolves. The cutting tool is rigidly held and supported in a tool post
which is fed against the revolving work. The normal cutting operations are
performed with the cutting tool fed either parallel or at right angles to the axis of
the work.

Bed: The bed is a heavy, rugged casting in which are mounted the working parts
of the lathe. It carries the headstock and tail stock for supporting the work piece
and provides a base for the movement of carriage assembly which carries the
tool.

Legs: The legs carry the entire load of machine and are firmly secured to floor by
foundation bolts.

Headstock: The headstock is clamped on the left hand side of the bed and it
serves as housing for the driving pulleys, back gears, headstock spindle, live
center and the feed reverse gear. The headstock spindle is a hollow cylindrical
shaft that provides a drive from the motor to work holding devices.

Gear Box: The quick-change gear-box is placed below the headstock and
contains a number of different sized gears.
Carriage: The carriage is located between the headstock and tailstock and serves
the purpose of supporting, guiding and feeding the tool against the job during
operation. The main parts of carriage are:

Dept of mecha eng. 14

Day-5 Date 25/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write
below)
The compound rest is fitted on the top of cross slide and is used to
support the tool post and the cutting tool.
The tool post is mounted on the compound rest, and it rigidly clamps the
cutting tool or tool holder at the proper height relative to the work center
line.
The apron is fastened to the saddle and it houses the gears, clutches and
levers required to move the carriage or cross slide. The engagement of
split nut lever and the automatic feed lever at the same time is prevented
she carriage along the lathe bed.
Tailstock: The tailstock is a movable casting located opposite the
headstock on the ways of the bed. The tailstock can slide along the bed to
accommodate different lengths of work-piece between the centers. A
tailstock clamp is provided to lock the tailstock at any desired position.
The tailstock spindle has an internal taper to hold the dead center and the
tapered shank tools such as reamers and drills

Dept of mecha eng. 15

Day-6 Date 26/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

Basics of CNC Machine

Introduction to CNC Machine:
CNC: Computer and Numeric Control "A system in which computer is used
to control all the machine movements as per program stored in computer
memory…..” Conventionally, an operator decides and adjusts various
machines parameters like feed, depth of cut etc. depending on type of job,
and controls the slide movements by hand. In a CNC Machine functions
and slide movements are controlled by motors using computer programs.

Dept of mecha eng. 16

Day-7 Date 27/12/2024
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)
Ø Basic Elements of CNC System
All Modern C.N.C. machines work with close loop system.

Basic elements of CNC system are:

1. Input device (input in G codes, M codes)
2. Machine Control Unit
3. Machine Tool
4. Driving Unit (Servo motors, Lead screw etc.)
5. Feedback Unit (encoders)

Dept of mecha eng. 17

Day-8-9-10 Date 28/04/2022
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Magesh Sunil Makone
Daily work report (please write
below)

Dept of mecha eng. 18

Axis Nomenclature:
There are two axes in turning machine.
1) X axis.: When tool moves perpendicular to spindle axis
2) Z axis.: When tool moves parallel to spindle axis.

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CNC Machine Specifics

Machine Operating Panel and function of switches

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 Day-11-12-13 Date 02/01/2025
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write
below)

EMERGENCY STOP :

Pressing this PB stops all axes and spindle and auxiliary function. It will also
stop the program and put machine in rest and emergency mode. To release
this state rotate this button and pull and press reset for acknowledgement and
clear emergency message.

MACHINE ON : Machine ON push button will make machine ready condition.

This will not effective in emergency condition at all and will be deactivated
automatically in emergency conditions.

RESET : Running program is aborted and controller is brought back to start of

program.

SPINDLE ON / OFF : Spindle can be put ON or OFF by pressing the appropriate

key. § FEED ON / OFF : Feed movement can be start or stop using the
appropriate key.

TURR JOG : In JOG mode manual indexing of the turret by one station at a
time (clock wise) can be done by pressing this button.

JOG : This is to select JOG/Manual operating mode.

MDA : This is to select MDA (Manual Data Automatic). You can create and run

Dept of mecha eng. 21

 part program.

REF : 16 This is to select reference mode. After selection of this key, operator
has to press the axes jog key of positive (+ ve) direction once to reference the
axes individually. REF is also used for DUPLOMETIC TURRET to reference.
(Reference-point approach is only possible in JOG mode and when Incremental
motors are used for axes movement).

AUTO : This is to select AUTO cycle operating mode. In Automatic mode,

you can execute part programs fully automatically, i.e. This is the mode
intended for normal operation of part machining.

 INC (1, 10, 100) : By this key you can select feed movement in microns. (1,
10, 100,
1000).

 LUB ON : Lubrication ON for extra lubrication other than defined

timer and setting. SBL : If this function is active, the part program
blocks will be executed separately as follows: Each block will be
decoded separately, and the program will stop at each block;
Selector switch is to select and deselect the program run in single
block execution mode. Selection of the same can be display on
screen.

 PRT : PRT selector switch is to select and deselect the program test
mode. Selection of the same can be display on screen..

 DRY : SNBL selector switch is to select and deselect the program

run in dry run execution mode with specified feed rate and spindle
speed. Selection of the same can be display on screen and useful
to run the program with actual movement but at fixed speed and
feed.

 M01 : M01 selector switch is to select and deselect the optional stop
of program in running. If this function is active, the program
execution always stops at the blocks in which the miscellaneous

Dept of mecha eng. 22

 function M01 is programmed. 17

 SPL CW : This is to rotate continually the selected spindle in

clockwise (forward) direction and only in JOG mode with
specified RPM.

 SPL STOP : This is to stop the selected spindle direction only in JOG mode.
 SPL CCW : This is to rotate continually the selected spindle in
counter clockwise (Reverse) direction only in JOG mode with
specified RPM.

 AXIS DIRECTION (+X –X, +Z –Z) : Press selected axis Button (as
above) for moving the slides with Feed and Rapid traverse.

 INT – EXT (CHUCK ID or OD clamping can be selected by the

operator depending upon the type of job. The functions of the foot
switch for clamping and unclamping are dependent on the mode
selected. As a safety measure cycle will not be enabled until the
work piece is clamped.

 SPINDLE SPEED OVERRIDE : Programmed spindle speed can be

modified in increments of 5 % in the range of 50 % to 120 %. You
can control the spindle RPM by
turning the Spindle knob (cw/ccw). You can control the spindle RPM
by turning the Spindle knob (cw/ccw) .

 FEED RATE OVERRIDE : Programmed feed is modified in the

increments from 0 % to 120 %.You can control the Feed speed by
turning the Feed knob (cw/ccw) .

 CHIP ON FWD – RVS : When the machine is in the jog mode, manual
operations of the chip conveyor, viz., ‘Forward’ and ‘Reverse’
movements of the conveyor are possible, by use of appropriate
push buttons and OFF push button will stop the chip conveyor.

 COOL ON /OFF : 18 In manual mode coolant can be made ON and

OFF as and when required. In Auto mode coolant switch will remain
in on position if programmed.

 HAND WHEEL : This is to select electronic hand wheel mode. After

selection, operator has to press the INC (increment) PB to select

Dept of mecha eng. 23

 the increment step for each pulse and to select or deselect the
axes on screen by vertical soft keys for axes movement. In JOG
mode, window will display the Handwheel, after the window has
been opened, the column will display all axis X, Z identifiers.

 CYCLE START & STOP : After executing Program or in RESET stage

you can start machine run by pressing CYCLE START and
interrupted by pressing CYCLE STOP while machine is in (program)
running condition.

 FOOT SWITCH CONTROLS : In the manual mode, the following

functions are provided using the foot switches.
CHUCK CLAMP/UNCLAMP : Every actuation of this foot switch either clamps or
unclamps the chuck. If the first actuation clamps the chuck, the next actuation unclamps it.
· QUILL FORWARD : Actuating this foot switch, for as long as required can jog the quill
forward. The quill stops movements when the foot switch actuation is stopped, before the
quill has reached the maximum extension.

Dept of mecha eng. 24

Day-14-15-16 Date 05/01/2025
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)
Machine Operating & Job Fixing (Practical )
Ø Tool
Mounting Ø
Clamping

Dept of mecha eng. 25

 Day-17 Date 09/01/2025
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

Dept of mecha eng. 26

Proxies:

Why is proxy setting required ?

Machine gives message if proxy is not set.

For example: chuck being clamp, chuck clamp/ de clamp running.

Day-18-19 Date 10/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing

Name of supervisor with contact Mangesh Sunil Makone

no.
Daily work report (please write
below)
Basic Concepts of Milling Operation

Dept of mecha eng. 27

Ø Introduction to Milling Operati0

Introduction
Milling is the cutting operation that removes metal
by feeding the work against a rotating cutter having
single or multiple cutting edges. 54

Flat or curved surfaces of many shapes can be machined by milling with

good finish and accuracy.

A milling machine may also be used for drilling, slotting, making a

circular profile and gear cutting by having suitable attachments.

Working Principle:
The work piece is held on the worktable of the machine. The table
movement controls the feed of work piece against the rotating cutter.
The cutter is mounted on a spindle or arbor and revolves at high speed.
Except for rotation the cutter has no other motion. As the work piece
advances, the cutter teeth remove the metal from the surface of work
piece and the desired shape is produced.

Dept of mecha eng. 28

Milling Opertions:

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Day-20 Date 12/01/2025
Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone

Dept of mecha eng. 30

Daily work report (please write below)

Day-21 Date 13/05/2023

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Magesh Sunil Makone

Dept of mecha eng. 31

Daily work report (please write below)

COORDINATE MEASURING MACHINE(CMM):

Why CMM?
 for development company
 faster and accuracy
 reduce the time.
 advancement in technology and metrology.
 CMM for services
 CMM for Acquisition
 Repeatability 2 microns. etc.
Overview & Working Principle
of CMM:
 Coordinate measuring machines (CMMs) are extremely powerful
metrological instrument.
 It is a device for measuring the physical geometrical characteristics of an
object.

 This machine may be manually controlled by an operator or it may

be computer controlled.
 Measurements are defined by a probe attached to the third moving axis of
this machine.

 This probe touches the part of interest and allows collecting discrete
points on the object's surface.

CMM Producer:

 ZEISS PRISMO
 ZEISS-VISTA

Dept of mecha eng. 32

 MITUTOYO

 ACCURATE CORDIMESUR,SPECTRA

 MAHR

 BROWN & SHARPE

 WENZEL

 ELECTRONICA

Day-22 Date 15/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing

Dept of mecha eng. 33

 Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write
below)

Day-23-24 Date 16/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing

Dept of mecha eng. 34

Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

THE ROLE OF COORDINATE MEASURING MACHINES:

 CMMs play an important role in a large number
of industries, including:
 Aerospace
 Automotive
 Food processing
 Health care
 Paper
 Pharmaceuticals
 Plastics
 Research and development
 Semiconductor
 CMMs are particularly suited for the following conditions:
 Short runs
 Multiple features
 Flexibility
 High unit cost
 Production interruption
 Outsourcing metrology labs

TYPES OF CMM’s:

Dept of mecha eng. 35

  The basic CMM has three perpendicular axis; x,y,z

 The physical configuration of CMMs vary widely, but they all provide a
way to move a probe in three axes with respect to workpiece.

 Five basic configurations that are used more frequently

1. Cantilever

2. Bridge

3. Column

4. Horizontal arm

5. Gantry

Day-25 Date 18/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm

Dept of mecha eng. 36

Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write
below)

TYPES OF CMMs

Day-26 Date 19/01/2025

Dept of mecha eng. 37

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

MODES OF OPERATION:
 Manual
 Manual computer assisted
 Motorized computer assisted
 Direct computer controlled

TYPES OF PROBES:

Two general categories

1. Contact (see figure)
 Touch-trigger probe
 Analog scanning probe

2. Noncontact

Dept of mecha eng. 38

 For inspection of printed
circuit board, measuring a
clay of wax model, when the
object being measured would
be deformed by the for of
stylus
 Laser probe
 Video Probe

Day-27,28 Date 20/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm

Department/ Division Manufacturing

Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

Advancements in CMM Technology

 The structure of CMM has remained the same.
 New Technology developed in:
1)Probe system
Non-contact type
2)Software and controllers
Faster computing

Dept of mecha eng. 39

 3)Indutrial Requirements
CMM on shopfloor
4)Multi Sensor Measuring
Incorporates touch ptical or laser sensors.
All work done on single setup.
Faster

5) Axis CMM

Revolutionary technology by Renishaw.

Day-29 Date 20/01/2025

Time of Arrival: 10:30am Time of Departure:5:00pm
Department/ Division Manufacturing
Name of supervisor with contact no. Mangesh Sunil Makone
Daily work report (please write below)

Dept of mecha eng. 40

CONCLUSION:
 The training program helped in gathering the practical work
procedure alongside with furnishing the theoretical knowledge

Dept of mecha eng. 41

 learnt till date.
 We learned the procedure of a proper planning and scheduling
of the industrial work, this knowledge was shared in the
supervisor.
 The purpose of the quality control, continuous checking of the
materials at the siteand preparation of design mixes were
taught.
 Finally, all the gathered knowledge was practically viewed
during job. machineries and all the safety measures adopted
were clearly explained. Apart from technical knowledge we
were grateful enough for the engineers who shared their work
experience with us.
 There are a lot of things which cannot be learnt from any
books or institution but an exposure to such a industryncan only
provide. Such industry related essential terms & knowledge
of work will help us throughout our work life.

Dept of mecha eng. 42