PUC Colloid Technology
Mixing
Emulsifying
Homogenising
Micro-comminution
De-agglomeration
Dispersing
Dissolving
Probst & Class
Special Machines for Process Technology
since 1926
PUC Colloid
PUC Colloid mill
Mills
PUC colloid mills are robust, tried and
tested solutions with high operational availability
over a long life cycle.
Around the world, users in the chem- In laboratories, pilot plants and pro-
ical, cosmetic, pharmaceutical, food duction PUC colloid mills are used
and lubricant industries count on for the following technical processing
PUC’s experience and unique know- tasks:
how, gained over decades.
• micro-comminution
• homogenising
• dispersing
• denodulisation
• emulsifying
organic and inorganic substances
with a wide range of viscosity.
PUC colloid mills are available in
various application-oriented types:
PUC 60, O, E and EL.
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Precision since 1926
PUC colloid mills
Power Dimensions (mm)
(kW) L W H
PUC 60
PUC 60
2,2 980 330 1070 (1300)
Type O
PUC 100 5,5 / 7,5 400 425 814
PUC 120 7,5 400 425 814
PUC 130 11 475 500 949
PUC 150 18,5 475 500 953
PUC 160 22 475 500 953
PUC 180 37 510 535 1070
Type E
Type O PUC 100 5,5 / 7,5 719 340 320
PUC 120 7,5 719 340 320
PUC 130 11 861 340 410
Type E
PUC 150 18,5 865 380 410
PUC 160 22 865 380 430
PUC 180 37 983 420 499
Type EL
PUC 100 5,5 / 7,5 1510 562 518
PUC 120 7,5 1510 562 518
PUC 130 11 1510 562 580
Type EL PUC 150 18,5 1514 562 580
PUC 160 22 1514 562 600
PUC 180 37 1541 562 669
PUC 220 45 1705 632 1024
PUC 600 55 1750 632 1049
Table of dimension / Dimensions are approx. values!
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PUC Colloid
PUC Colloid mill
Mills
The modular technical design allows for an
optimal adaptation to the performance requirements
and to the product to be processed.
The colloid milling sets consist of Connections of product feed/dis-
stator and rotor with different teeth charge for types E and EL Standard
according to the particular products. DIN 11851.
Stator The PUC colloid mill provides repro-
ducible results at all times in relation
to grain distribution and particle or
Eddy
zone
droplet size.
The product chamber of the PUC
Rotor
mill is sealed with lip seal and/or sin-
Grinding gap
n gle or double-acting standard slide
ring seal appropriate to the operating
Due to the different taper of the
conditions. These are integrated in a
splined conical face of the rotor and
seal cartridge.
stator, a shrinking annular gap results
in the direction toward the outlet
cross-section. This is infinitely adjust-
able for all machines, even standard
machines, via a locking collar and
scale. High shear, compressive and
friction forces work on the material
particles for the desired result, deter-
mining grain size and throughput.
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Precision since 1926
All components touching the prod- Special process and product-
uct, material 1.4404/AISI 316 L and related options, e.g.
DIN 1.4571/AISI 316 Ti.
• automatic adjustment
of the mill gap
PUC colloid mills are designed and
• connections: tri-clamp,
configured compliant with GMP
special flanges etc.
guidelines and are CIP capable. They
• heatable and coolable mill housing
correspond to the current accident
• explosion-protected motors
prevention regulations according to
(ATEX, EEx de)
Machinery Directive 2006/42/EC.
supplement the standard PUC range.
In terms of design, PUC colloid
mills are configured for minimal
maintenance and easy cleaning and
installation.
Laboratory Production Volume production
Machine model PUC 60 100 120 130 150 160 180 220 600
Products
liquid
~ 100 cp 400 2.300 4.000 6.000 12.000 16.000 23.000 34.000 80.000
(water)
slightly viscous
~ 1.000 cp 300 1.500 3.000 3.500 6.500 8.000 11.000 16.500 40.000
(condensed milk)
viscous
~ 5.000 cp 250 1.300 1.800 2.000 3.500 4.300 6.000 10.000 30.000
(Cream)
slightly pasty
~ 50.000 cp 200 700 1.300 1.800 2.800 4.000 5.500 9.000 25.000
(paste)
pasty
~ 80.000 cp 150 500 1.000 1.300 2.300 2.800 4.000 6.500 18.000
(ointment)
Maximum output l/h for medium milling gap setting – values not guaranteed
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PUC Perforated
PUC discMills
Perforated Disc millLM
PUC Perforated Disc Mills comminute
efficiently fragmentary products.
PUC Perforated PUC Perforated Disc Mills are
Disc Mills are used
available in various types
to crush chunky
products, as well as O = vertical with hopper
for pre-milling and E = horizontal inline for
pulping and mash- connection to piping system
ing of, e.g., fruits EL = horizontal inline with separate
and vegetables of shaft bearing and standard
different types and B3 motor
varieties and with
moist consistency. The diameter of the holes in the Materials
The product is fed by a perforated disc is set depending on
Mill housing: DIN 1.4571/AISI 316 Ti/
hopper or inline via worm or the base product and the desired
DIN 1.4404/AISI 316 L
pump. grinding level. Related to this, the
perforated discs are available with Cutter bar and perforated disc:
The axial-fed product is crushed different hole diameters. DIN 1.4112/AISI 440 B, hardened
by the interaction of the four-blade Shaft seals: Lip, single- and double-
rotating cutter bar and the fixed per- acting slide ring seals, in integrated
forated disc. The crushed product is seal cartridge
discharged from the milling chamber Machines designed for a system
by an impeller. pressure of 6 bar.
Model Throughput Drive power
(kg/h) (kW)
LM 150 2.500 7,5
LM 180 12.000 18,5
LM 250 20.000 30,0
Motors
IE 3 standard, Protection class IP55
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Präzision seit 1926
PUC Vibroreactor
Vibroreactor B
The PUC Vibroreactor is universally
used in different industries.
The PUC Vibroreactor is universally
used in the chemical, petrochemical,
pharmaceutical, cosmetic and food
industries for
• crushing
• homogenising
• denodulisation
• emulsifying
of organic and inorganic substances
with low to high viscosities.
The principle of the PUC vibroreactor
Stage 2 consists of rotor and stator The sealing of the shaft is designed
is based on a three-stage rotor/stator
and causes the final homogenisation, dependent on product and operation
system.
dispersion or emulsification. as a multi-lip, single- or double-
acting slide ring seal integrated in the
Stage 1 is formed by a rotating im- Stage 3 – here the impeller dis-
seal cartridge.
peller or teethed blades with a fixed charges the product and increases
base as a cutting edge. the pressure.
All components touching the prod-
uct, material 1.4404/AISI 316 L or
This causes high axial velocity and The machine is designed for high
1.4571/AISI 316 Ti.
throughput with intensive product
• pre-disintegration of products with
handling, and for minimal mainte-
fibrous components The machine is delivered in
nance and easy cleaning.
• pre-dispersion of suspensions
containing solids various types, adapted to the
• pre-emulsification of separate liquid respective application.
phases O = vertical with hopper
• de-agglomeration of agglomerates. E = horizontal inline for
connection to piping system
1 EL = horizontal inline with separate
2 shaft bearing and standard
3
4
B3 motor
1 Fixed cutting Edge 5
2 Blades
3 Rotor
4 Stator
5 Impeller
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PUC
PUC Colloid
Colloid Technology
Technology
Products and Range of Applications
Applications
Hygiene and sterility are the decisive
criteria for the use of our machines
and for good and safe products and
results.
PUC Colloid Mill PUC Perforated Disc Mill PUC Vibroreactor B
Emulsifying, dispersing, crushing, Homogeniser for continuous ho- Crushing of chunky products with
homogenising and suspending from mogenisation and dispersion moist consistency
liquid to highly viscous products
Range of Applications of PUC Machines
Cosmetic Industry Chemical Industry
Bath additives Soaps Colourings Paper coatings
Creams Emulsions Detergents Latex emulsions
Lotions Face milk Plastics Textile coatings
Ointments Make-up PVC coatings Car shampoos
Toothpastes Shampoos Sealants
Pharmacentical Industry Food Industry
Ointments Starch solutions All kinds of pastes Baby Foods · Soups
Extracts Creams Extracts · Drinks Spiced pastes · Ketchups
Emulsions Pastes Milk products Cream cheese
Colour solutions Lotions Salad creams Soya products
Our laboratory will carry out tests free of charge for customers and other interested parties.
PUC special designs can be adapted to any operating conditions.
Probst & Class GmbH & Co. KG
Industriestraße 28 | 76437 Rastatt / Germany
SPECIAL MACHINES FOR PROCESS TECHNOLOGY Phone + 49 (0) 72 22 90 79 - 0
Fax + 49 (0) 72 22 8 12 74
[email protected]Precision since 1926 www.probst-class.com