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Unit 3

The document is a question bank for the Manufacturing Technology course (ME 3493) at Grace College of Engineering, focusing on metal forming processes. It includes questions on milling processes, gear hobbing machines, abrasives, grinding mechanisms, and various machining operations. Additionally, it covers recent trends in micro machining and specifications for grinding wheels.

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9 views3 pages

Unit 3

The document is a question bank for the Manufacturing Technology course (ME 3493) at Grace College of Engineering, focusing on metal forming processes. It includes questions on milling processes, gear hobbing machines, abrasives, grinding mechanisms, and various machining operations. Additionally, it covers recent trends in micro machining and specifications for grinding wheels.

Uploaded by

danieldevaraj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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4931-Grace College of Engineering

DEPARTMENT OF MECHANICAL ENGINEERING

B.E., - Mechanical Engineering

Anna University Regulation: 2021

ME 3493 – Manufacturing Technology

II Year / IV Semester

Question Bank

Unit – III

Metal Forming process

Prepared by,

Mr.V.Mariappan AP/Mech

ME3493-MT
4391_Grace College of Engineering

8. Why is milling a versatile machining process?


Metal removal is performed through the relative motions of a rotating, multi-edge
cutter and multi-axis movement of the workpiece. Milling is a form of interrupted cutting where
the repeated cycles of entry and exit motions of the cutting tool accomplish the actual metal
removal and discontinuous chip generation.

9. What is meant by up-milling and down milling?

In up milling process, the cutter rotates opposite to the direction of feed of the workpiece
whereas in down milling, the cutter rotates in the same direction of travel of the workpiece.

10. What are the advantages of up milling processes?

(i) It does not require a backlash eliminator.

(ii) It is safe in operation due to separating forces between cutter and work.

(iii) It produces less wear on feed screw and nut due to the absence of pre-loaded.

(iv) Milled surface does not have built up edge.

PART- B &C

1. With the help of neat sketch explain a vertical milling machine.-


2. Describe the Gear hobbing machine with a neat sketch.
3. Explain the application of various types of abrasives.
4. With help of block diagram describe a vertical spindle rotary table grinder.
5. With the help of a diagram explain crank and slotted link mechanism.
6. Describe any two methods of gear generation that suits mass production.
7. What are recent trends in micro machining? Explain the sequential steps in manufacturing
silicon wafer.
8. Write short notes on gear shaping. List the advantage and disadvantage of gear shaping process.
9. Discuss the following operation with neat sketch
1. Drilling
2. Reaming
3. Boring and
4. Tapping
10. Explain the working mechanism of the following grinding process briefly.
a. Cylindrical grinding
b. Centerless grinding
11. Discuss briefly the standard specification of grinding wheel.
What are the factors to be considered during the selection of appropriate grinding wheel?
12. With a neat sketch explain column and knee type milling machine and name its main parts.
13. Discuss the following.
1. Glazing of grinding wheel
2. Dressing of grinding wheel.

ME3493_ MT
4391_Grace College of Engineering

14. Discuss grit grade and structure of grinding wheels.


15. What are the various types of milling cutter that are used in milling? Discuss any three.

ME3493_ MT

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