02–27
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
MANUAL TRANSMISSION/TRANSAXLE
021CF–01
PREPARATION
SST
09023–12700 Union Nut Wrench 17mm MANUAL TRANSAXLE ASSY
09223–50010 Crankshaft Front Oil Seal OUTPUT SHAFT ASSY(C59)
Replacer
09308–00010 Oil Seal Puller FRONT DIFFERENTIAL OIL SEAL
MANUAL TRANSAXLE ASSY(C59)
09309–12020 5th Driven Gear Replacer MANUAL TRANSAXLE ASSY(C59)
09309–36010 Transmission Rear Bearing MANUAL TRANSAXLE ASSY(C59)
Replacer
09309–36100 Transmission Bearing Replacer OUTPUT SHAFT ASSY(C59)
Set
(09309–03610) Body OUTPUT SHAFT ASSY(C59)
09316–60011 Transmission & Transfer Bearing MANUAL TRANSAXLE ASSY(C59)
Replacer INPUT SHAFT ASSY(C59)
OUTPUT SHAFT ASSY(C59)
(09316–00011) Replacer Pipe MANUAL TRANSAXLE ASSY(C59)
(09316–00021) Replacer ”A” INPUT SHAFT ASSY(C59)
(09316–00031) Replacer ”B” OUTPUT SHAFT ASSY(C59)
09350–32014 TOYOTA Automatic Transmission MANUAL TRANSAXLE ASSY(C59)
Tool Set
2004 COROLLA (RM1037U)
Author: Date: 72
02–28
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
(09351–32120) Overdrive Bearing Replacer MANUAL TRANSAXLE ASSY(C59)
09520–01010 Drive Shaft Remover Attachment MANUAL TRANSAXLE ASSY
FRONT DIFFERENTIAL OIL SEAL
09520–24010 Differential Side Gear Shaft MANUAL TRANSAXLE ASSY
Puller FRONT DIFFERENTIAL OIL SEAL
(09520–32040) Shocker Set MANUAL TRANSAXLE ASSY
FRONT DIFFERENTIAL OIL SEAL
09554–14010 Differential Oil Seal Replacer FRONT DIFFERENTIAL OIL SEAL
09564–32011 Differential Preload Adaptor MANUAL TRANSAXLE ASSY(C59)
09608–00071 Drive Pinion Rear Bearing OUTPUT SHAFT ASSY(C59)
Cone Replacer
09612–22011 Tilt Handle Bearing Replacer OUTPUT SHAFT ASSY(C59)
09612–65014 Steering Worm Bearing Puller MANUAL TRANSAXLE ASSY(C59)
(09612–01040) Claw ”D” MANUAL TRANSAXLE ASSY(C59)
(09612–01050) Hanger Pin with Nut MANUAL TRANSAXLE ASSY(C59)
(09612–01060) Claw ”E” MANUAL TRANSAXLE ASSY(C59)
09628–62011 Boll Joint Puller MANUAL TRANSAXLE ASSY
FRONT DIFFERENTIAL OIL SEAL
2004 COROLLA (RM1037U)
Author: Date: 73
02–29
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
09636–20010 Upper Ball Joint Dust Cover MANUAL TRANSAXLE ASSY(C59)
Replacer INPUT SHAFT ASSY(C59)
09670–00010 Front Crossmember Guide Tool MANUAL TRANSAXLE ASSY
09710–20011 Front Suspension Bushing Tool MANUAL TRANSAXLE ASSY(C59)
Set
(09710–06071) Replacer MANUAL TRANSAXLE ASSY(C59)
09817–16011 Back–up Light Switch Tool MANUAL TRANSAXLE ASSY(C59)
09930–00010 Drive Shaft Nut Chisel MANUAL TRANSAXLE ASSY
FRONT DIFFERENTIAL OIL SEAL
09950–00020 Bearing Remover MANUAL TRANSAXLE ASSY(C59)
INPUT SHAFT ASSY(C59)
OUTPUT SHAFT ASSY(C59)
09950–00030 Bearing Remover Attachment MANUAL TRANSAXLE ASSY(C59)
09950–30012 Puller A Set MANUAL TRANSAXLE ASSY(C59)
(09951–03010) Upper Plate MANUAL TRANSAXLE ASSY(C59)
(09953–03010) Center Bolt MANUAL TRANSAXLE ASSY(C59)
(09954–03010) Arm MANUAL TRANSAXLE ASSY(C59)
(09955–03011) Claw No.1 MANUAL TRANSAXLE ASSY(C59)
2004 COROLLA (RM1037U)
Author: Date: 74
02–30
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
(09957–04010) Attachment MANUAL TRANSAXLE ASSY(C59)
09950–40011 Puller B Set MANUAL TRANSAXLE ASSY(C59)
(09951–04010) Hanger 150 MANUAL TRANSAXLE ASSY(C59)
(09951–04020) Hanger 200 MANUAL TRANSAXLE ASSY(C59)
(09952–04010) Slide Arm MANUAL TRANSAXLE ASSY(C59)
(09953–04020) Center Bolt 150 MANUAL TRANSAXLE ASSY(C59)
(09953–04030) Center Bolt 200 MANUAL TRANSAXLE ASSY(C59)
(09954–04010) Arm 25 MANUAL TRANSAXLE ASSY(C59)
(09955–04061) Claw No.6 MANUAL TRANSAXLE ASSY(C59)
(09955–04071) Claw No.7 MANUAL TRANSAXLE ASSY(C59)
(09957–04010) Attachment MANUAL TRANSAXLE ASSY(C59)
(09958–04011) Holder MANUAL TRANSAXLE ASSY(C59)
09950–60010 Replacer Set MANUAL TRANSAXLE ASSY(C59)
OUTPUT SHAFT ASSY(C59)
SHIFT & SELECT LEVER SHAFT
ASSY(C59)
2004 COROLLA (RM1037U)
Author: Date: 75
02–31
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
(09951–00190) Replacer 19 MANUAL TRANSAXLE ASSY(C59)
(09951–00200) Replacer 20 MANUAL TRANSAXLE ASSY(C59)
(09951–00220) Replacer 22 SHIFT & SELECT LEVER SHAFT
ASSY(C59)
(09951–00360) Replacer 36 MANUAL TRANSAXLE ASSY(C59)
(09951–00370) Replacer 37 MANUAL TRANSAXLE ASSY(C59)
(09951–00420) Replacer 42 MANUAL TRANSAXLE ASSY(C59)
(09951–00450) Replacer 45 OUTPUT SHAFT ASSY(C59)
(09951–00530) Replacer 53 MANUAL TRANSAXLE ASSY(C59)
(09951–00550) Replacer 55 MANUAL TRANSAXLE ASSY(C59)
(09951–00600) Replacer 60 MANUAL TRANSAXLE ASSY(C59)
09950–60020 Replacer Set No.2 MANUAL TRANSAXLE ASSY(C59)
(09951–00680) Replacer 68 MANUAL TRANSAXLE ASSY(C59)
(09951–00710) Replacer 71 MANUAL TRANSAXLE ASSY(C59)
2004 COROLLA (RM1037U)
Author: Date: 76
02–32
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
09950–70010 Handle Set FRONT DIFFERENTIAL OIL SEAL
MANUAL TRANSAXLE ASSY(C59)
SHIFT & SELECT LEVER SHAFT
ASSY(C59)
(09951–07100) Handle 100 MANUAL TRANSAXLE ASSY(C59)
SHIFT & SELECT LEVER SHAFT
ASSY(C59)
(09951–07150) Handle 150 MANUAL TRANSAXLE ASSY(C59)
(09951–07200) Handle 200 FRONT DIFFERENTIAL OIL SEAL
Recomended Tools
09011–12301 Socket Wrench 30 mm MANUAL TRANSAXLE ASSY
FRONT DIFFERENTIAL OIL SEAL
09031–00030 Pin Punch DIFFERENTIAL CASE ASSY(C59)
09031–00040 Pin Punch . MANUAL TRANSAXLE ASSY(C59)
SHIFT & SELECT LEVER SHAFT
ASSY(C59)
(09043–20060) Socket Hexagon Wrench 6 MANUAL TRANSAXLE ASSY(C59)
09042–00010 Torx Socket T30 FLOOR SHIFT CABLE
TRANSMISSION CONTROL SHIFT
FLOOR SHIFT CABLE
TRANSMISSION CONTROL SELECT
(09043–20060) Socket Hexagon Wrench 6 MANUAL TRANSAXLE ASSY(C59)
09905–00012 Snap Ring No.1 Expander MANUAL TRANSAXLE ASSY(C59)
Equipment
Dial indicator
Feeler gauge
Micrometer
Torque wrench
Slide calipers
2004 COROLLA (RM1037U)
Author: Date: 77
02–33
PREPARATION – MANUAL TRANSMISSION/TRANSAXLE
Lubricant
Item Capacity Classification
C59
API GL–4 or GL–5
Manual transaxle oil 1.9 liters (2.0 US qts, 1.7 lmp. qts)
SAE 75W–90
(w/ Differential oil)
2004 COROLLA (RM1037U)
Author: Date: 78
