TORKEL 900-series
Battery Load Unit
Batteries can be tested in service
Dynamic discharge technology – full power at all
voltages
Safety in all details, e.g. detection of blocked
airflow
Real time monitoring during test
Easy report function and calibration
Easily expandable for larger battery banks using
TXL extra load units
BVM cell monitor control integrated in the system
DESCRIPTION APPLICATION EXAMPLE
The TORKEL™ 900 series is used to perform load/discharge testing The TORKEL is connected to battery, the current and the voltage
which is the only way to determine battery systems actual capacity. alarm levels are set. After starting the discharge, TORKEL keeps the
Together with the optional cell voltage logger, BVM, connected current constant at the preset level. When the voltage drops to a
directly to the TORKEL 900, it becomes a complete, stand-alone, level slightly above the final voltage, TORKEL issues an alarm.
discharge test system. If the voltage drops so low that there is a risk for deep discharging
TORKEL comes in three models, 910, 930 and 950, see table the battery, TORKEL shuts down the test. If the power supply is
below. interrupted the test will continue when power is restored.
All values are stored in TORKEL and can easily be transferred via an
The high discharge capacity of TORKEL gives the opportunity to
USB-stick or ethernet cable to a PC for evaluation and print out.
shorten the test time. Discharging can take place at up to 220 A,
and if higher current is needed, two or more TORKEL units or extra
load units, TXL, can be linked together. Tests can be conducted
at constant current, constant power, constant resistance or in
accordance with a pre-selected load profile.
Testing can also be carried out without disconnecting the
battery from the equipment it serves. Via a DC clamp-on probe,
TORKEL measures the total battery current while regulating it at
a constant level. Battery systems can be plus or minus grounded
or free floating.
The test results can be presented and edited on a PC using the
included PC software “TORKEL Viewer.
MODEL OVERVIEW
TORKEL 910 930 950
Current (max) 110 A 220 A 220 A
Voltage (max) 300 V 300 V 500 V
BVM functionality No Yes Yes
Charging measurement No Yes Yes
Full report functionality No Yes Yes
Separate sensing cables (dashed lines) should be used to get
accurate voltage measurements to offset the voltage drop
caused by long current cables and/or high current.
TORKEL 900-series
Battery Load Unit
FEATURES AND BENEFITS 7. BVM1, BVM2
USB connections for BVM units.
1. TXL STOP
8. USB connection
Output used for stop discharging from an external device
For USB memory stick.
(e.g. TXL). Galvanically isolated.
9. Ethernet connection
2. SERVICE
For reports connected to PC
Connector for service purposes only.
10. EMERGENCY STOP
3. ALARM
Push to stop.
Output equipped with a relay contact for triggering an external
Reset by turning it cloch-wise
alarm device.
11. Control knob
4. DC OUT
For entering settings etc. Press to confirm a setting.
9 V output for external current clamp.
12. Buzzer
5. I EXT ≤ 1 V
For alarms.
Input used to measure current in an external path by means of a
clamp-on probe or a current shunt. 13. ON/OFF switch
6. Display
Touch screen 7”
1 2 6 7
5 8
3 4 9
12
10 11 13
14 15 14.
Protective ground (earth) conductor terminal
15. MAINS
Connector for mains supply.
16. +
Connection terminal (+) for the battery (or other DC source).
17. VOLTAGE SENSE
Input for sensing voltage at the battery terminals.
Impedance to the battery current terminals is >1 MΩ.
18. –
Connection terminal (-) for the battery (or other DC source).
16 17 18
2
TORKEL 900-series
Battery Load Unit
SPECIFICATIONS TORKEL 900-SERIES Resolution 0.1 V
Specifications are valid at nominal input voltage and an ambient Sample rate 10 Hz, Values are saved when change is >10 mV
temperature of +25°C, (77°F). Specifications are subject to change Time measurement
without notice.
Inaccuracy ±0.1% of reading ±1 digit
Environment
Load section
Application field The instrument is intended for use in high-voltage
substations and industrial environments. Battery voltage 7.5 V to 300 V1) / 500 V2)
Temperature Power 15 kW (max)
Operating 0°C to +50°C (32°F to +122°F) Load patterns Constant current, constant power, constant
Power derating at temperatures over +35°C resistance, current or power profile
(+95°F)
Storage & -40°C to +70°C (-40°F to +158°F)
transport
Humidity 5% – 95% RH, non-condensing
Shock/Vibration/Fall
Instrument only ETSI EN 300 019-2-7 class 7M2
Instrument in ISTA 2A
transport case
Altitude
Operating 3000 m (10000 ft)
Storage 10000 m (33000 ft)
Encapsulation IP20
class
CE-marking
LVD 2014/35/EU
EMC 2014/30/EU
RoHS 2011/65/EU Constant I
General Range
Mains voltage 100 – 240 V AC, 50 / 60 Hz TORKEL 910 0 to 110.0 A
Power 200 W (max) TORKEL 930 / 950 0 to 220.0 A
consumption Inaccuracy ±(0.5% +0.2 A)
Power 40 ms (max) Resolution 0.1 A
interruption
Ripple max 0.5 A peak
Protection Thermal cut-outs, Automatic overload pro-
tection, Emergency stop button Constant R
Dimensions 519 x 315 x 375 mm, (20.5” x 12.4” x 14.7”) Range 300 mΩ to 3 kΩ
Weight 19.5 kg (43.0 lbs) instrument Inaccuracy ±1% typical
31.9 kg (70.3 lbs) incl. standard transport case Resolution 100 mΩ
39,2 kg (86,4 lbs) incl. large transport case Constant P
and cables
Range 0 to 15 kW
Display 7" LCD, Capacitive touch screen
Inaccuracy ±1% typical
Available Czech, English, French, German, Romanian,
Resolution 10 W
languages Russian, Spanish, Swedish
Number of test 30 (max) Inputs
files + 7.5 to 300 V.1) 7.5 to 500 V.2)
Test time 240 h (max) – 0V
Measurement section I EXT ≤ 1 V 1 V DC, 300 V DC to ground
Current measurement VOLTAGE SENSE Impedance to the current terminals is >1 MΩ
Display range 0.0 to 2999.0 A Outputs
Basic inaccuracy ±(0.5% of reading +0.1 A) ALARM
Resolution 0.1 A Relay contact 28 V DC, 8 A, 240 V AC, 8 A
Devices higher than Cat II must not be at-
Internal current measurement tached
Range
TXL STOP
TORKEL 910 0 to 110 A
Relay contact 250 V DC, 0.28 A, 28 V DC, 8 A, 250 V AC, 8 A
TORKEL 930 / 950 0 to 220 A
9 V DC 9 V DC, ±7% max 100 mA
Input for clamp-on probe Communication ports
Range 0 to 1000 mV DC
BVM1 BVM2 USB connection for BVM units
mV/A-ratio 0.30 mV/A to 100.00 mV/A
Input impedance >1 MΩ USB connection for USB memory
Voltage measurement For reports connected to PC
Voltage 0 to 500 V DC
1) TORKEL 910 and 930
Inaccuracy ±(0.5% of reading +0.1 V DC) 2) TORKEL 950
3
TORKEL 900-series
Battery Load Unit
SPECIFICATIONS TXL830/850/865 / 870/890 Load section
Specifications are valid at nominal input voltage and an ambient Voltage (DC) max. Current max. Power max.
temperature of +25°C, (77°F). Specifications are subject to change TXL830 28 V 300 A 8.3 kW
without notice. TXL850 56 V 300 A 16.4 kW
Environment TXL865 260 V (98 A max) 117 A 25.5 kW
Application field The instrument is intended for use in high- TXL870 280 V (56 A max) 112 A 15.8 kW
voltage substations and industrial environ- TXL890 480 V (32 A max) 62 A 15.4 kW
ments.
Internal resistance, 3-position selector
Temperature
Operating 0°C to +40°C (32°F to +104°F)
Position 1 Position 2 Position 3
TXL830 0.275 Ω 0.138 Ω 0.092 Ω
Storage & -40°C to +70°C (-40°F to +158°F)
transport TXL850 0.55 Ω 0.275 Ω 0.184 Ω
Humidity 5% – 95% RH, non-condensing TXL865 2.65 Ω 5.05 Ω 0.12 Ω
CE-marking TXL870 4.95 Ω 2.48 Ω 1.24 Ω
LVD 2014/35/EU TXL890 14.10 Ω 7.05 Ω 3.52 Ω
EMC 2014/30/EU Maximal currents, 3-position selector 1)
RoHS 2011/65/EU
Position 1
General Current Voltage Cells Cell voltage
Mains voltage 100 – 240 V AC, 50 / 60 Hz TXL830 100 A 27.6 V 12 2.3 V
Power 75 W (max) 28 V max 78.5 A 21.6 V 12 1.8 V
consumption
TXL850 100 A 55.2 V 24 2.3 V
Protection Thermal cut-outs, automatic overload 56 V max
protection 78.5 A 43.2 V 24 1.8 V
Dimensions TXL865 93.7 A 248.4 V 108 2.3 V
260 V max 73.4 A 194.4 V 108 1.8 V
Instrument 210 x 353 x 600 mm (8.3” x 13.9” x 23.6”)
Transport case 710 x 310 x 520 (28" x 12.2" x 20.5") TXL870 50.1 A 248.4 V 108 2.3 V
280 V max 39.2 A 194.4 V 108 1.8 V
Weight Instrument 13 kg (29 lbs) 21,4 kg (47 lbs)
with transport case TXL890 32.3 A 469.2 V 204 2.3 V
480 V max 26.0 A 367.2 V 204 1.8 V
Position 2
Current Voltage Cells Cell voltage
TXL830 200 A 27.6 V 12 2.3 V
28 V max 156 A 21.6 V 12 1.8 V
TXL850 200 A 55.2 V 24 2.3 V
56 V max 156 A 43.2 V 24 1.8 V
TXL865 49.2 A 248.4 V 108 2.3 V
260 V max 38.5 A 194.4 V 108 1.8 V
TXL870 50.1 A 124.2 V 54 2.3 V
280 V max 39.2 A 97.2 V 54 1.8 V
TXL890 35.2 A 248.4 V 108 2.3 V
480 V max 27.8 A 194.4 V 108 1.8 V
Position 3
Current Voltage Cells Cell voltage
TXL830 300 A 27.6 V 12 2.3 V
28 V max 235 A 21.6 V 12 1.8 V
TXL850 300 A 55.2 V 24 2.3 V
56 V max 235 A 43.2 V 24 1.8 V
TXL865 115 A 13.8 V 6 2.3 V
14 V max 90 A 10.8 V 6 1.8 V
TXL870 100 A 124.2 V 54 2.3 V
140 V max 74.8 A 97.2 V 54 1.8 V
TXL890 70.5 A 248.4 V 108 2.3 V
250 V max 55.2 A 194.4 V 108 1.8 V
1) The data examples apply to lead batteries.
4
TORKEL 900-series
Battery Load Unit
OPTIONAL ACCESSORIES
Extra loads
Extension cable set (GA-00552)
Five extra loads available:
TXL830, TXL850, TXL865,
TXL870 and TXL890
BVM - Battery Voltage Monitoring
Extension cable set, high rating (GA-09552)
Sensing leads
Enables automatic battery cell voltage
logging during capacity tests
Up to 2x120 units can be used (Daisy-
chain)
For complete information see the
BVM data sheet
Clamp-on-probe
Sensing lead set (GA-00210)
PowerDB
PC software for BVM and TORKEL 800 / 900-series. For BVM and
TORKEL 800 series it works for controlling, data management and
report handling, for TORKEL 900-series only for data management
and reporting.
Clamp-on probe, 1000 A DC
To measure current in
external circuit
Cable set Torkel 930/950
Cable set (GA-00545)
Extension cables
5
TORKEL 900-series
Battery Load Unit
INCLUDED ACCESSORIES – TORKEL 910 INCLUDED ACCESSORIES – TORKEL 930/950
Cable set Cable set
Cable set (GA-09550)
TORKEL Viewer
Cable set (GA-00550)
Ground Cable
TORKEL Viewer can be used to edit and print out reports (CS-8010X)
Ground Cable (GC-30060)
6
ORDERING INFORMATION
Item Cat. No. Item Cat. No.
TORKEL 910 Cable set
Incl. transport case Standard1) and accessories: 2 x 3 m, 25 mm2, female / clamp. 110 A. 3.0 kg (6.6 lbs) GA-00550
Mains cable Extension cable
Cable set, 2 x 3 m, 25 mm2 GA-00550 Extension for GA-00550, 2 x 3 m, 25 mm2, male / female GA-00552
Soft case for cables GD-00360 CS-19190 Cable set
2x3m, 50 mm2, female / clamp 220 A. 5.0 kg (11 lbs) GA-00545
Incl. transport case Large2) and accessories:
Cable set, high rating
Mains cable 2 x 3 m, 70 mm2, female / fork. 270 A. 5.0 kg (11 lbs) GA-09550
Cable set, 2 x 3 m, 25 mm2 GA-00550 CS-19191 Extension cable, high rating
TORKEL 930 Extension for GA-09550, 2 x 3 m, 70 mm2, male / female GA-09552
Incl. transport case Standard1) and accessories: Sensing lead set
Mains cable For measuring voltage at battery terminals. 2 x 5 m
(16.4 ft) GA-00210
Cable set, 2 x 3 m, 70 mm2 GA-09550
DC clamp-on probe, 1000 A
Soft case for cables GD-00360
To measure current in external circuit XA-12991
TORKEL Viewer CS-8010X
BVM
USB memory stick HF-10020 CS-19390 Incl. Dolphin clips, Power & signal connectors,
Incl. transport case Large2) and accessories: Power supplies, Connection cables and Carrying case
BVM150, System of 16 BVM units CJ-59092
Mains cable
BVM300, System of 31 BVM units CJ-59093
Cable set, 2 x 3 m, 70 mm2 GA-09550
BVM600, System of 61 BVM units CJ-59096
TORKEL Viewer CS-8010X
USB memory stick HF-10020 BVM special 600 V, System of 46 BVM units3)
CS-19391 Incl. Dolphin clips, Power & signal connectors,
TORKEL 950 Opto couplers, Power supplies, Connection cables and
Incl. transport case Standard1) and accessories: Carrying case. CJ-59198
Mains cable BVM, Single unit
Cable set, 2 x 3 m, 70 mm2 GA-09550 Incl. Control cable black RJ45 0.5m (1.6 ft) CJ-59090
Soft case for cables GD-00360 Extension cable
Extension lead for connecting BVM unit to battery,
TORKEL Viewer CS-8010X 0.5 m (1.6 ft) 04-30050
USB memory stick HF-10020 CS-19590 3) The TORKEL 950 can handle a maximum of 500 V. Battery systems
Incl. transport case Large2) and accessories: over 500 V and up to 600 V can be tested with BVM and PowerDB
application on a computer.
Mains cable
Cable set, 2 x 3 m, 70 mm2 GA-09550
TORKEL Viewer CS-8010X
USB memory stick HF-10020 CS-19591
Included in all models above: 1) Transport case Standard, GD-00954
Ground cable, 5 m (16 ft) 2.5 mm² GC-30060 Size: 670 x 400 x 510 mm, (26.4 x 15.7 x 20.1”)
Optional accessories 2) Transport case Large, GD-00955
Size: 795 x 400 x 510 mm, (31.3 x 15.7 x 20.1”)
Transport case Standard, for TORKEL (no cables) GD-00954
Transport case Large for TORKEL and standard cables GD-00955
TXL830 Extra load
Incl. Cable set GA-09550, 2x3 m 70 m2*) BS-59093
TXL850 Extra load
Incl. Cable set GA-09550, 2x3 m 70 m2*) BS-59095
TXL865 Extra load
Incl. Cable set GA-00550, 2x3 m 25 m2*) BS-59096
TXL870 Extra load
Incl. Cable set GA-00550, 2x3 m 25 m2*) BS-59097
TXL890 Extra load
Incl. Cable set GA-00550, 2x3 m 25 m2*) BS-59099
*) Control leads 2 x 2 m (6.5 ft),Transport case.
Mains cable
Postal address TORKEL900-series_DS_en_V10a
Megger Sweden AB ZI-CS01E • Doc. CS033664JE • 2021
Box 724 Subject to change without notice
SE-182 17 Danderyd Megger Sweden AB
SWEDEN Registered to ISO 9001 and 14001
The word ‘Megger’ is a registered trademark
T +46 8 510 195 00
E
[email protected] www.megger.com
